CN105036814A - Production method for natural travertine-imitated glazed brick, and obtained green brick structure - Google Patents
Production method for natural travertine-imitated glazed brick, and obtained green brick structure Download PDFInfo
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- CN105036814A CN105036814A CN201510354863.3A CN201510354863A CN105036814A CN 105036814 A CN105036814 A CN 105036814A CN 201510354863 A CN201510354863 A CN 201510354863A CN 105036814 A CN105036814 A CN 105036814A
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Abstract
The invention relates to a production method for a natural travertine-imitated glazed brick and an obtained green brick structure. The production method comprises the following steps: A, applying ground glaze to the surface of a formed and dried green brick; B, applying low-temperature glaze, wherein the low-temperature glaze is applied to the green brick obtained in the step A; C, embossing, wherein embossing is performed on the green brick obtained in the step B; D, applying transparent glaze, wherein the transparent glaze is applied to the green brick obtained in the step C; E, firing and polishing to obtain the finished product. According to the production method for the natural travertine-imitated glazed brick, the imitation degree is high, colors are rich and changeful, and the controllability of the travertine effect is high.
Description
Technical field
The present invention relates to building material technical field, particularly relate to a kind of natural cavity stone imitation and throw the production method of glazed brick and the unfired brick structure of acquisition thereof.
Background technology
Hole stone, formal name used at school is called Tufa, English name: (Travertine) is a kind of rock of porous, so people are also its hole stone usually.Hole stone belongs to nonmarine deposit rock, and it is a kind of settling of calcium carbonate.Hole stone is formed at rich Wingdale landform calciferous mostly, is formed in the ground such as riverbed, lakebed by calcium calcium carbonate soluble in water and other mineral deposition.Owing to there is hole sometimes in the process of heavily piling up, simultaneously because the main component of himself is again calcium carbonate, self be just easy to be corroded by water dissolution, so there will be many natural random holes in these storess.Natural cavity stone clean mark, gentle abundant texture, be derived from natural, but surmount natural.Finished product out, reasonable organization, concavo-convex harmony, just come back to life from earth seemingly, in the texture of lines tendency, texture, the dark vestige hiding prehistoric civilization, but its total figure modelling can describe with " modern trend " again, shows a kind of design demeanour divisional greatly especially, rank and honour, elegance, top product speciality are showed incisively and vividly, because dark doting on by numerous architects.
In natural travertine stone-imitated tile, two kinds can be divided into, a kind of have true hole, ceramic tile deliberately generates hole in process of production, such as application number 200610167363.X natural cavity stone imitation ceramic tile, adopt polishing residue material as a part for fabric, when firing, material is by thermogenesis gas, and gas distributes thus the hole on surface from fabric.This natural travertine stone-imitated tile and natural cavity stone are relatively.Another natural travertine stone-imitated tile, then on the basis of the first, use transparency material to fill the hole produced, thus formation one appears to have hole, but touch up the ceramic tile not having hole to feel, the benefit of this ceramic tile is, can as ground tile paving, and be filled due to hole, can not shelter evil people and countenance evil practices, convenient for cleaning, remain again the natural aesthetic feeling of hole stone simultaneously.But existing natural travertine stone-imitated tile is generally polished tile, its color and luster texture variations is few, and the design of brick face can not be enriched changeable, has certain limitation, and not as good as ornamental brick texture, true and pattern enriches fine and smooth feature.
Summary of the invention
The object of the invention is to propose the production method that the high imitative hole stone of a kind of emulator throws glazed brick, its color and luster enriches changeable, and hole stone effect controllability is high.
Another object of the present invention is the unfired brick structure proposing a kind of production method acquisition using above-mentioned imitative hole stone to throw glazed brick.
For reaching this object, the present invention by the following technical solutions:
Natural cavity stone imitation throws a production method for glazed brick, comprises the following steps:
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe after steps A stamp;
C, stamp process: stamp is carried out in the adobe obtained in step B;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product.
Preferably, the softening temperature of described low temperature glaze is lower than 850 DEG C.
Preferably, the cloth applying method of described low temperature glaze is one or more combinations in silk screen printing or ink-jet glaze spraying.
Preferably, in step B, the position of printed design its stamp corresponding that low temperature glaze is established surely according to brick face is printed.
Preferably, the glaze of low temperature glaze described in step B comprises following component: 30-40%SiO
2, 55-65%PbO, 3-8%Al
2o
3, 1-3% (Na
2o, K
2and 0.2-1%MgO O).
Preferably, step C carries out stamp by the mode of one or more combinations in locating ink-jet or silk screen printing.
Preferably, the decalcomania of step C is designed by the spelling group of two or more pattern.
Preferably, the printed design that in step B, low temperature glaze is established surely according to brick face, the position of corresponding wherein one or more patterns is printed.
Preferably, in step B low temperature glaze stochastic print on steps A ground glaze layer.
Preferably, the unfired brick structure that step e obtains comprises initial bed, ground glaze layer, printed layer and transparent layer from bottom to top, also arranges low temperature glaze layer between described ground glaze layer and described printed layer.
Preferably, described low temperature glaze layer is by the design of described printed layer, and the position that the design of brick face is not provided with decalcomania is not provided with described low temperature glaze layer yet.
Beneficial effect of the present invention: burn till the gas confinement of generation in melting layer to base substrate after 1, using low temperature glaze melting, obtains hole stone effect, forms hole stone effect, can obtain the throwing glazed brick bottom the stone of hole with decorative pattern or textured pattern after firing polishing on brick face; 2, its color and luster can change the technologic change such as bed material or transparent according to the different demand of people, and abundanter than polished tile color and luster, emulator is higher; 3, by interval or the Random Design of imitative hole stone, the stereoscopic visual effect in brick face is strengthened.
Accompanying drawing explanation
Fig. 1 is the preparation flow schematic diagram of the blank structure of one embodiment of the present of invention;
Fig. 2 is the preparation flow schematic diagram of the blank structure of an alternative embodiment of the invention;
Fig. 3 is the brick face schematic diagram of the imitative hole stone throwing glazed brick burnt till of one embodiment of the present of invention.
Wherein: initial bed 1, ground glaze layer 2, low temperature glaze layer 3, printed layer 4, transparent layer 5.
Embodiment
Technical scheme of the present invention is further illustrated by embodiment below in conjunction with accompanying drawing.
Natural cavity stone imitation throws a production method for glazed brick, comprises the following steps:
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe after steps A stamp;
C, stamp process: stamp is carried out in the adobe obtained in step B;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product.
The present invention uses low temperature glaze to obtain hole stone effect, on brick face, hole stone effect is formed after firing polishing, the throwing glazed brick bottom the stone of hole with decorative pattern or textured pattern can be obtained, low temperature glaze refers to that firing temperature is lower than the glaze of 1120 DEG C, its color and luster can change technologic changes such as bed material or glazing stamps according to the different demand of people, abundanter than polished tile color and luster, emulator is higher.In step e, sintering procedure is that the base substrate that pouring glaze completes is sent into kiln kiln roasting, and firing temperature is 1100-1250 DEG C.The spray of ground-coat enamel in steps A, every square metre of 200-300g.The spray of transparent in step D, every square metre of 150-1200g.Adopt soft rubbing down tool to carry out polishing in step e, the soft rubbing down tool of resin can be selected to carry out polishing, cavitation after polishing.
Preferably, the softening temperature of described low temperature glaze is lower than 850 DEG C.
Preferably, the cloth applying method of described low temperature glaze is one or more combinations in silk screen printing or ink-jet glaze spraying.
The present invention uses low temperature glaze to obtain hole stone effect, and decide by the order number size of silk screen or the thickness of ink-jet glaze spraying and the viscosity of low temperature glaze the quantity that low temperature glaze is printed on billet surface, low temperature glaze cloth imposes on quantity and the size of the quantity decision cavitation of billet surface, cavitation effect controllability is high, low temperature glaze can according to the design of stamp, spaced design in printed surface or stamp prints, interval printing can fire cavitation, be randomly distributed in compared with the natural cavity stone imitation polished tile on brick face with existing hole stone, effect is more diversified, there is larger market.
Preferably, in step B, the position of printed design its stamp corresponding that low temperature glaze is established surely according to brick face is printed.By location by corresponding for the position in the place with stamp that occur hole stone, low temperature glaze layer is made to may correspond to the below being positioned at printed layer, to be appeared pit hole face situation by the change observable of stamp on the stone of hole after burning till polishing, and the structure of hole stone makes stamp in hole to the visual effect of people's solid.
Preferably, the glaze of low temperature glaze described in step B comprises following component: 30-40%SiO
2, 55-65%PbO, 3-8%Al
2o
3, 1-3% (Na
2o, K
2and 0.2-1%MgO O).Under about 900 DEG C, plumbous oxide watery fusion, can be enclosed in melting layer by all or part of for base substrate expellant gas, form bubble, the transparent layer and part bubble can rise brokenly, form the hole exposed, hole is left in the position making brick face be printed on low temperature glaze, polishing rear section or CAB also expose on brick face, form good hole stone effect.The range of viscosities value of low temperature glaze is 6000-11000mpa.s, and specific gravity range value is 1.5-1.8.
Containing a certain amount of constitution water and organic and decomposable carbonate in blank raw material, these components all can produce gas when burning till and discharge.Because it is lower to produce gas temperature, be about 800-1000 DEG C, for the not melting at this temperature of traditional glaze, gas is easy to discharge, containing low temperature flux in low temperature glaze provided by the invention, melting at the temperature that can produce at base substrate gas, the gas produced by base substrate is all or part of to be enclosed in wherein, forms bubble.
Preferably, step C carries out stamp by the mode of one or more combinations in locating ink-jet or silk screen printing.The silk screen that described step B adopts is 60-160 order.Use the low temperature glaze of same viscosity, its meshcount is less, and the quantity being printed on base substrate under low temperature glaze is more.
Preferably, the decalcomania of step C is designed by the spelling group of two or more pattern.Carry out stamp after charity ground-coat enamel, its decalcomania is formed by the spelling group of two or more pattern, and design unrestricted, range of choice is wide.
Preferably, the printed design that in step B, low temperature glaze is established surely according to brick face, the position of corresponding wherein one or more patterns is printed.
Preferably, in step B low temperature glaze stochastic print on steps A ground glaze layer.The printed design that in step B, low temperature glaze is established surely according to brick face, the position of corresponding wherein one or more patterns carry out printing or stochastic print on steps A ground glaze layer, part brick face with hole stone is made to be provided with decalcomania at random, stamp can be located at stone surface, hole or be located on level and smooth ground glaze layer, enrich the decorative effect in brick face, and pass through interval or the Random Design of imitative hole stone, strengthen the stereoscopic visual effect in brick face.
Preferably, the unfired brick structure that step e obtains comprises initial bed, ground glaze layer, printed layer and transparent layer from bottom to top, also arranges low temperature glaze layer between described ground glaze layer and described printed layer.
Preferably, described low temperature glaze layer is by the design of described printed layer, and the position that the design of brick face is not provided with decalcomania is not provided with described low temperature glaze layer yet.
Embodiment 1
The unfired brick structure used in Examples below, the powder chemical composition (wt%) of its green body layer is: SiO
2: 70%, Al
2o
3: 21%, CaO:1%, MgO:2%, K
2o:2%, Na
2o:3%, Fe
2o
3: 0.5%, TiO
2: 0.5%, prepare powder by said ratio, the powder pressing prepared is become drying for standby after adobe;
The powder chemical composition (wt%) of its ground glaze layer is: SiO
2: 68.4%, Al
2o
3: 17.9%, Fe
2o
3: 0.8%, CaO:5.4%, MgO:2.7%, K
2o:2.3%, Na
2o:0.9%, B
2o
3: 1.6%.
The chemical composition of its low temperature glaze: SiO
2: 38%, PbO:55%, Al
2o
3: 3%, (Na
2o, K
2o): 3%, MgO:1%, the low temperature glaze viscosity prepared by mixing and ball milling is 7000mpa.s, and proportion is 1.65, and the softening temperature of described low temperature glaze is 850 DEG C.
The chemical composition (wt%) of its transparent is: NaO:1.5%; KO:2%; AlO:11%; CaO:8%; MgO:5%; ZnO:2%; ZrO:4%; High temperature frit: 15%; Loss on ignition: 6%; SiO is 45.5%.Flow velocity is 40s, proportion 1.75.
Natural cavity stone imitation throws the production method of glazed brick, comprises the following steps (flow process can as shown in Figure 2):
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe of steps A charity ground-coat enamel, the position printing low temperature glaze of printed design its stamp corresponding wherein adopting silk screen surely to establish according to brick face, meshcount is 120 orders.
C, employing locating ink-jet carry out stamp, and wherein decalcomania is spliced by two kinds of pattern spacings;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product, as shown in Figure 3, face, hole is provided with textured pattern to brick face effect, make textured pattern to the visual effect of people 3D, hole stone emulator is high, and the visibility of hole stone is 5-6m, the hole length of hole stone is 5-15mm, and width is 2-8mm, and the degree of depth is 3-6mm.
Embodiment 2
Use the adobe identical with embodiment 1, ground-coat enamel and transparent.
The chemical composition of its low temperature glaze: SiO2:30%, PbO:65%, Al2O3:3%, (Na2O, K2O): 1%, MgO:1%, the low temperature glaze viscosity prepared by mixing and ball milling is 7500mpa.s, proportion is 1.75, and the softening temperature of described low temperature glaze is 800 DEG C.
Natural cavity stone imitation throws the production method of glazed brick, comprises the following steps (flow process can as shown in Figure 2):
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe of steps A charity ground-coat enamel, the position sprayed coating low temperature glaze of printed design its stamp corresponding wherein adopting ink-jet printer surely to establish according to brick face, thickness is 5mm.
C, employing locating ink-jet carry out stamp, and stamp is the texture of imitating natural marble crackle;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product, face, hole is provided with the textured pattern of imitating natural marble crackle, makes textured pattern to the visual effect of people 3D, and image-stone face is to the crackle produced under the Nature erosion action, meticulous true to nature, hole stone emulator is high, and the visibility of hole stone is 6-7m, and the hole length of hole stone is 10-30mm, width is 3-8mm, and the degree of depth is 3-8mm.
Embodiment 3
Use the adobe identical with embodiment 1, ground-coat enamel and transparent.
The chemical composition of its low temperature glaze: SiO2:40%, PbO:55%, Al2O3:3.8%, (Na2O, K2O): 1%, MgO:0.2%, the low temperature glaze viscosity prepared by mixing and ball milling is 9500mpa.s, proportion is 1.67, and the softening temperature of described low temperature glaze is 780 DEG C.
Natural cavity stone imitation throws the production method of glazed brick, comprises the following steps (flow process can as shown in Figure 2):
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe of steps A charity ground-coat enamel, the position printing low temperature glaze of printed design its stamp corresponding wherein adopting silk screen surely to establish according to brick face, meshcount is 160 orders.
C, employing locating ink-jet carry out stamp, and stamp is the texture of imitating natural marble crackle;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product, face, hole is provided with the textured pattern of imitating natural marble crackle, makes textured pattern to the visual effect of people 3D, and image-stone face is to the crackle produced under the Nature erosion action, meticulous true to nature, hole stone emulator is high, and the visibility of hole stone is 3-5m, and the hole length of hole stone is 10-20mm, width is 3-5mm, and the degree of depth is 2-4mm.
Embodiment 4
Use the adobe identical with embodiment 1, ground-coat enamel and transparent.
The chemical composition of its low temperature glaze: SiO2:30.8%, PbO:60%, Al2O3:8%, (Na2O, K2O): 1%, MgO:0.2%, the low temperature glaze viscosity prepared by mixing and ball milling is 6500mpa.s, proportion is 1.73, and the softening temperature of described low temperature glaze is 820 DEG C.
Natural cavity stone imitation throws the production method of glazed brick, comprises the following steps (flow process can as shown in Figure 2):
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe of steps A charity ground-coat enamel, the position printing low temperature glaze of printed design its stamp corresponding wherein adopting silk screen surely to establish according to brick face, meshcount is 100 orders.
C, employing locating ink-jet carry out stamp, and stamp is the texture of natural-like stone;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product, face, hole is provided with the pattern of imitating natural stone texture, makes textured pattern to the visual effect of people 3D, as being piled up the stone structure formed by magma natural flow, meticulous true to nature, hole stone emulator is high, and the visibility of hole stone is 4-5m, and the hole length of hole stone is 10-15mm, width is 3-5mm, and the degree of depth is 2-5mm.
Embodiment 5
Use the adobe identical with embodiment 1 and transparent;
The chemical composition of its low temperature glaze: SiO2:40%, PbO:50%, Al2O3:7.5%, (Na2O, K2O): 2%, MgO:0.5%, the low temperature glaze viscosity prepared by mixing and ball milling is 8470mpa.s, proportion is 1.60, and the softening temperature of described low temperature glaze is 900 DEG C.
Natural cavity stone imitation throws a production method for glazed brick, comprises the following steps:
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze on the throwing base that steps A obtains, the pattern texture that low temperature glaze corresponds to adobe surface adopts silk screen to carry out charity, and meshcount is 120;
C, carry out stamp: adopt silk screen printing to carry out stamp, wherein stamp position is consistent with the position of low temperature glaze charity, and decalcomania is the stamp of imitating natural stone texture;
D, charity transparent: transparent is executed to the throwing grey cloth that step C obtains;
E, fire polishing, obtain finished product, hole is provided with imitating natural stone texture, makes imitating natural stone texture to the visual effect of people 3D, as being piled up the stone structure formed by magma natural flow, meticulous true to nature, hole stone emulator is high, and the visibility of hole stone is 5-6m, and the hole length of hole stone is 5-10mm, width is 3-4mm, and the degree of depth is 2-3mm.The softening temperature of described low temperature glaze is 900 DEG C, because it is lower to produce gas temperature, is about 800-1000 DEG C, 900 DEG C time, low temperature glaze just forms the words of melting layer, the gas of a part can be run away before 900 DEG C, the formation of hole is diminished, be unfavorable for the formation controlling hole.
Below know-why of the present invention is described in conjunction with specific embodiments.These describe just in order to explain principle of the present invention, and can not be interpreted as limiting the scope of the invention by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other embodiment of the present invention, and these modes all will fall within protection scope of the present invention.
Claims (10)
1. natural cavity stone imitation throws a production method for glazed brick, it is characterized in that: comprise the following steps:
A, adobe surface charity ground-coat enamel after shaping and drying;
B, charity low temperature glaze: charity low temperature glaze in the adobe after steps A stamp;
C, stamp process: stamp is carried out in the adobe obtained in step B;
D, charity transparent: the adobe charity transparent that step C is obtained;
E, fire polishing, obtain finished product.
2. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: the softening temperature of described low temperature glaze is lower than 850 DEG C.
3. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: the cloth applying method of described low temperature glaze is one or more combinations in silk screen printing or ink-jet glaze spraying.
4. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: in step B, the position of printed design its stamp corresponding that low temperature glaze is established surely according to brick face is printed.
5. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: the glaze of low temperature glaze described in step B comprises following component: 30-40%SiO
2, 55-65%PbO, 3-8%Al
2o
3, 1-3% (Na
2o, K
2and 0.2-1%MgO O).
6. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: step C carries out stamp by the mode of one or more combinations in locating ink-jet or silk screen printing.
7. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: the decalcomania of step C is designed by the spelling group of two or more pattern.
8. a kind of natural cavity stone imitation according to claim 7 throws the production method of glazed brick, it is characterized in that: the printed design that in step B, low temperature glaze is established surely according to brick face, and the position of corresponding wherein one or more patterns is printed.
9. a kind of natural cavity stone imitation according to claim 1 throws the production method of glazed brick, it is characterized in that: in step B, low temperature glaze stochastic print is on steps A ground glaze layer.
10. the unfired brick structure that the production method using a kind of natural cavity stone imitation described in claim 1-9 to throw glazed brick obtains, it is characterized in that: described unfired brick structure comprises initial bed, ground glaze layer, printed layer and transparent layer from bottom to top, also arranges low temperature glaze layer between described ground glaze layer and described printed layer.
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|---|---|---|---|
| CN201510354863.3A CN105036814B (en) | 2015-06-24 | 2015-06-24 | A kind of production method of natural cavity stone imitation glazed tile and its unfired brick structure of acquisition |
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| CN106187324A (en) * | 2015-05-04 | 2016-12-07 | 杭州诺贝尔陶瓷有限公司 | A kind of Imitation Rock Porcelain Tiles with three-dimensional decorative effect and preparation method thereof |
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| CN108101365A (en) * | 2017-12-05 | 2018-06-01 | 湖南陶润会文化传播有限公司 | Double-deck reaction glaze of solution cavity and preparation method thereof |
| CN108545999A (en) * | 2018-04-13 | 2018-09-18 | 佛山东华盛昌新材料有限公司 | A kind of preparation method of hole material, parian hole brick and preparation method thereof |
| CN108545999B (en) * | 2018-04-13 | 2020-12-01 | 佛山东华盛昌新材料有限公司 | Preparation method of hole material, marble-imitated hole brick and preparation method thereof |
| CN110981196A (en) * | 2019-12-09 | 2020-04-10 | 广东清远蒙娜丽莎建陶有限公司 | Porous thick polished glaze and travertine fully polished glazed porcelain tile and preparation method thereof |
| CN110981196B (en) * | 2019-12-09 | 2022-03-15 | 广东清远蒙娜丽莎建陶有限公司 | Porous thick polished glaze and travertine fully polished glazed porcelain tile and preparation method thereof |
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| CN112456988A (en) * | 2020-12-01 | 2021-03-09 | 佛山市东鹏陶瓷有限公司 | Preparation method of luxury stone glazed brick and product thereof |
| CN115974580A (en) * | 2023-01-13 | 2023-04-18 | 广东天弼陶瓷有限公司 | Glazed ceramic tile with travertine structure and preparation method thereof |
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Effective date of registration: 20170418 Address after: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Applicant after: Foshan Dongpeng Ceramic Co., Ltd. Applicant after: Guangdong Dongpeng Holdings Co., Ltd. Applicant after: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant after: Fengcheng Dongpeng Ceramic Co., Ltd. Address before: 528031 Chancheng, Foshan District, Jiangwan, No. three, No., layer 8, layer two Applicant before: Foshan Dongpeng Ceramic Co., Ltd. Applicant before: Guangdong Dongpeng Holdings Co., Ltd. Applicant before: Qingyuan Nafuna Ceramics Co.,Ltd. Applicant before: Fengcheng Dongpeng Ceramic Co., Ltd. Applicant before: Guangdong Dongpeng Ceramic Co., Ltd. |
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