CN104927216B - 一种橡塑共混高阻燃绝热保温材料 - Google Patents

一种橡塑共混高阻燃绝热保温材料 Download PDF

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CN104927216B
CN104927216B CN201510064677.6A CN201510064677A CN104927216B CN 104927216 B CN104927216 B CN 104927216B CN 201510064677 A CN201510064677 A CN 201510064677A CN 104927216 B CN104927216 B CN 104927216B
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张振秀
赵晓培
孙彬
张昕
辛振祥
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Shenzhou Energy Conservation Technology Group Co., Ltd.
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Abstract

本发明公开了一种橡塑共混高阻燃绝热保温材料,该材料由橡塑共混材料、稳定剂、填料、增塑剂、发泡剂、活性剂、硫化剂、防老剂和阻燃剂组成。本发明的保温材料不仅具有橡胶的耐候性、耐老化性又具有塑料的强度和塑性,而且阻燃性能卓越,可作为保温、隔热、隔音材料用于建筑、交通运输车辆、船舶、航空航天等工程领域。

Description

一种橡塑共混高阻燃绝热保温材料
技术领域
本发明属于保温材料领域,具体涉及一种橡塑共混高阻燃绝热保温材料。
背景技术
泡沫型保温材料主要包括两大类-聚合物发泡型保温材料和泡沫石棉保温材料。聚合物发泡型保温材料具有吸收率小、保温效果稳定、导热系数低且在施工中没有粉尘飞扬、易于施工等优点,正处于推广应用时期;泡沫石棉保温材料也具有密度小、保温性能好和施工方便等特点,推广发展较为稳定,应用效果也较好。但泡沫棉容易受潮,浸于水中易溶解,弹性恢复系数小,且不能在穿墙管部位使用及不能接触火焰等。
聚合物发泡保温材料主要有三类,即聚氨脂、酚醛树脂和脲醛树脂发泡保温材料。其中前两类保温材料特别是聚氨脂类发泡材料的各项综合性能指标优良,已在工业和建筑行业普遍使用。但由于其所用的原材料成本较高,且聚氨脂树脂使用氟里昂作为发泡剂会对大气带来危害(尽管目前氟里昂被其他材料所替代),因此限制了其在建筑上的大量推广。脲醛树脂发泡保温材料由于是水基树脂,其发泡工艺采用的又是物理发泡方法,因此在制作过程中不会产生对环境造成污染的任何废弃物,具有环保性能;而且,脲醛树脂发泡保温材料在具有优异的保温、隔热性能的同时,又具有造价低廉的优势,其发展应用前景十分乐观。但脲醛树脂发泡保温材料所使用的原材料中含有游离甲醛,如果制造工艺控制不好,其产品会对人体产生危害。
发明内容
本发明的目的是提供一种橡塑共混高阻燃绝热保温材料,不仅具有橡胶的耐候性、耐老化性又具有塑料的强度和塑性,而且具有卓越的阻燃性能。
一种橡塑共混高阻燃绝热保温材料,其特征在于,该材料由橡塑共混材料、稳定剂、填料、增塑剂、发泡剂、活性剂、硫化剂、防老剂和阻燃剂组成,其配方为橡塑共混材料100份,稳定剂1-6份,填料80-160份,增塑剂20-60份,发泡剂16-30份,活性剂5-15份,硫化剂1-5份;防老剂1-3份;阻燃剂5-20份。
其中,所述橡塑共混材料为氯化聚乙烯(CM)0-100份,聚氯乙烯(PVC)0-100份,二组分含量之和为100份,或者乙烯-醋酸乙烯酯(EVM)橡胶0-100份,聚氯乙烯(PVC)0-100份,二组分含量之和为100份。氯化聚乙烯的氯化程度在20%—45%之间;乙烯-醋酸乙烯酯共聚物中醋酸乙烯含量在40-80%之间。
其中,所述稳定剂为硬脂酸,硬脂酸锌,硬脂酸钙,硬脂酸铅中的任一种;所述填料为氢氧化镁、氢氧化铝中的一种或多种;所述增塑剂为邻苯二甲酸二辛脂(DOP)、氯化石蜡油(CPO)中的一种或多种。
其中,所述发泡剂为偶氮二甲酰胺、二亚硝基五亚甲基四胺或碳酸氢钙中的任一种。
其中,所述活性剂为氧化锌和N,N’-间苯撑双马来酰亚胺。
其中,所述硫化剂为过氧化二异丙苯,2,5-二甲基2,5-双(叔丁过氧基)己烷、4,4-二(叔丁基过氧化)戊酸正丁酯、1,1-双(叔丁基过氧)-3,3,5-三甲基环已烷中的任一种。
其中,所述防老剂为2,2,4-三甲基1,2-二氢化喹(RD)、N-苯基-N`-环己基对苯二胺(4010)中的任一种。
其中,所述阻燃剂为硼酸锌、三氧化二锑、十溴二苯乙烷中的一种或多种。
其中,所述保温材料的制备方法如下:
1)混炼加工工艺
橡胶共混材料投入密炼机中,密炼机温度为140-160℃,依次加入填料、增塑剂,防老剂及阻燃剂等,混炼10-15min,出料。在开炼机上加入硫化剂、发泡剂,混炼4-10分钟,最后调整辊距,下片出料,得到混炼胶;
2)硫化发泡工艺
自由发泡工艺:将混炼胶投入到橡胶挤出机,挤出机挤出预定形状的管材或板材,并通过导轮输送到发泡炉内,发泡炉为电热鼓风均匀加热,长40-70米,前段配有红外辐射交联或微波辐射交联,温度从挤出机导入发泡炉的温度到发泡炉末端温度分别设定为130-180℃,橡塑管材或板材在发泡炉内的时间为15-45分钟,发泡后经水冷却槽冷却,切割,制得橡塑共混高阻燃绝热保温材料。
其中,所述硫化发泡工艺还包括模压发泡工艺:
将混炼胶置入模具,压力10-20MPa,温度160-180℃,时间5-15min,采用跳模发泡法,即将称量好的胶片装入到模具内,在规定的时间、压力和温度下饱和后,打开模具得到发泡板材,室温下冷却,制得橡塑共混高阻燃绝热保温材料。
与现有技术相比,本发明具有以下有益效果:
(1)聚氯乙烯与橡胶型氯化聚乙烯都具有较好的阻燃性能,将二者共混再加入适量的阻燃剂,不仅使发泡材料的拉伸强度和压缩强度更优异,而且阻燃性能更优,是一种高阻燃的保温材料,可广泛用于隔热材料、密封材料、保温材料、缓冲垫片、发泡胶带以及发泡海绵等领域。
(2)乙烯-醋酸乙烯酯(EVM)橡胶具有优异的耐老化性、耐油性,而且EVM本身具有一定的阻燃性,可以大量填充阻燃剂,再同具有较好阻燃性能的PVC并用,制得发泡材料,该材料不仅具有橡胶的耐候性、耐老化性又具有塑料的强度和塑性,而且具有卓越的阻燃性能,可作为保温、隔热、隔音材料用于建筑、交通运输车辆、船舶、航空航天等工程领域。
具体实施方式
下面结合实施例对本发明做进一步描述:
实施例
本发明提供一种橡塑共混高阻燃绝热保温材料,按照以下步骤:
1)混炼加工工艺
橡塑共混材料投入密炼机中,密炼机温度为140-160℃,依次加入填料、增塑剂,防老剂及阻燃剂等,混炼10-15min,出料。在开炼机上加入硫化剂、发泡剂,混炼4-10min,最后调整辊距5mm,下片出料,得到混炼胶;
2)硫化发泡工艺
自由发泡工艺:将混炼胶投入到橡胶挤出机,挤出机挤出预定形状的管材或板材,并通过导轮输送到发泡炉内,发泡炉为电热鼓风均匀加热,长40-70米,前段配有红外辐射交联或微波辐射交联,温度从挤出机导入发泡炉的温度到发泡炉末端温度分别设定为130-180℃,橡塑管材或板材在发泡炉内的时间为15-45分钟,发泡后经水冷却槽冷却,切割,制得橡塑共混高阻燃绝热保温材料。
模压发泡工艺:将混炼胶置入模具,压力10-20MPa,温度160-180℃,时间5-15min,采用跳模发泡法,室温下冷却,制得橡塑共混高阻燃绝热保温材料。
实施例1-5
采用氯化聚乙烯(CM)与聚氯乙烯(PVC)共混物,稳定剂,填料,增塑剂,发泡剂,活性剂,硫化剂,防老剂,阻燃剂为原材料。
其中,所述稳定剂为硬脂酸铅。
其中,所述填料为氢氧化镁、氢氧化铝中的一种或多种。
其中,所述增塑剂为邻苯二甲酸二辛脂(DOP)、氯化石蜡油(CPO)中的一种或多种。
其中,所述发泡剂为偶氮二甲酰胺。
其中,所述活性剂为氧化锌和N,N’-间苯撑双马来酰亚胺。
其中,所述硫化剂为过氧化二异丙苯,2,5-二甲基2,5-双(叔丁过氧基)己烷、4,4-二(叔丁基过氧化)戊酸正丁酯、1,1-双(叔丁基过氧)-3,3,5-三甲基环已烷中的任一种。
其中,所述防老剂为2,2,4-三甲基1,2-二氢化喹(RD)、N-苯基-N`-环己基对苯二胺(4010)中的任一种。
其中,所述阻燃剂为硼酸锌、三氧化二锑、十溴二苯乙烷(DBDPE)中的一种或多种。
其质量配比及阻燃性能测试如下:
实施例1 实施例2 实施例3 实施例4 实施例5
PVC 30 30 30 30 30
CM 70 70 70 70 70
Mg(OH)2 0 40 30 20 20
Al(OH)3 100 100 110 100 120
DOP 10 20 20 20 20
CPO 25 35 35 35 35
硫化剂 1.6 1.6 1.6 1.6 1.6
发泡剂 24 24 24 24 24
活性剂 2 2 2 2 2
防老剂 2 2 2 2 2
硼酸锌 0 0 0 40 20
Sb2O3 0 0 3 0 4
DBDPE 0 0 9 0 12
氧指数 32 34 43 38 48
实施例6-10
采用乙烯-醋酸乙烯酯(EVM)橡胶与聚氯乙烯(PVC)共混物,稳定剂,填料,增塑剂,发泡剂,活性剂,硫化剂,防老剂,阻燃剂为原材料。
其中,所述稳定剂为硬脂酸铅中。
其中,所述填料为氢氧化镁、氢氧化铝中的一种或多种。
其中,所述增塑剂为邻苯二甲酸二辛脂(DOP)、氯化石蜡油(CPO)中的一种或多种。
其中,所述发泡剂为偶氮二甲酰胺。
其中,所述活性剂为氧化锌和N,N’-间苯撑双马来酰亚胺。
其中,所述硫化剂为过氧化二异丙苯,2,5-二甲基2,5-双(叔丁过氧基)己烷、4,4-二(叔丁基过氧化)戊酸正丁酯、1,1-双(叔丁基过氧)-3,3,5-三甲基环已烷中的任一种。
其中,所述防老剂为2,2,4-三甲基1,2-二氢化喹(RD)、N-苯基-N`-环己基对苯二胺(4010)中的任一种。
其中,所述阻燃剂为硼酸锌、三氧化二锑、十溴二苯乙烷(DBDPE)中的一种或多种。
其质量配比及阻燃性能测试如下:
实施例6 实施例7 实施例8 实施例9 实施例10
PVC 30 30 30 30 30
EVM 70 70 70 70 70
Mg(OH)2 140 160 140 120 140
Al(OH)3 20 0 0 20 20
DOP 20 20 20 20 20
CPO 35 35 35 35 40
硫化剂 2 2 2 2 2
发泡剂 24 24 24 24 24
活性剂 3 3 3 3 3
防老剂 2 2 2 2 2
硼酸锌 0 0 30 30 20
Sb2O3 0 0 3 0 4
DBDPE 0 0 9 0 12
氧指数 46 52 56 48 62
以上所述仅为本发明的实施例,并不限制本发明,凡采用等同替换或等效变换的方式所获得的技术方案,均落在本发明的保护范围内。

Claims (1)

1.一种橡塑共混高阻燃绝热保温材料,以质量份数计,该材料由橡塑共混材料、稳定剂1-6份、填料80-160份、增塑剂20-60份、发泡剂16-30份、活性剂5-15份、硫化剂、防老剂和阻燃剂5-20份组成,所述稳定剂为硬脂酸铅;所述阻燃剂为硼酸锌、三氧化二锑、十溴二苯乙烷(DBDPE)中的一种或多种;所述活性剂为氧化锌和N,N’-间苯撑双马来酰亚胺;所述发泡剂为偶氮二甲酰胺、二亚硝基五亚甲基四胺或碳酸氢钙中的任一种;所述填料为氢氧化镁、氢氧化铝中的一种或多种;所述增塑剂为邻苯二甲酸二辛酯(DOP)、氯化石蜡油(CPO)中的一种或多种;
其特征在于,所述橡塑共混材料为乙烯-醋酸乙烯酯(EVM)橡胶70份与聚氯乙烯(PVC)30份的混合物;所述硫化剂为1.6份-2份的过氧化二异丙苯,2,5-二甲基2,5-双(叔丁过氧基)己烷、4,4-二(叔丁基过氧化)戊酸正丁酯、1,1-双(叔丁基过氧)-3,3,5-三甲基环已烷中的任一种;所述防老化剂为2份2,2,4-三甲基1,2-二氢化喹(RD)、N-苯基-N`-环己基对苯二胺(4010)中的任一种;所述保温材料的制备方法如下:
1)混炼加工工艺
橡塑共混材料投入密炼机中,密炼机温度为140-160℃,依次加入稳定剂、填料、增塑剂,防老剂、活性剂及阻燃剂,混炼10-15min,出料;在开炼机上加入硫化剂、发泡剂,混炼4-10min,最后调整辊距,下片出料,得到混炼胶;
2)硫化发泡工艺
自由发泡工艺:将混炼胶投入到橡胶挤出机,挤出机挤出预定形状的管材或板材,并通过导轮输送到发泡炉内,发泡炉为电热鼓风均匀加热,长40-70米,前段配有红外辐射交联或微波辐射交联,温度从挤出机导入发泡炉的温度到发泡炉末端温度分别设定为130-180℃,橡塑管材或板材在发泡炉内的时间为15-45分钟,发泡后经水冷却槽冷却,切割,制得橡塑共混高阻燃绝热保温材料;所述硫化发泡工艺还包括模压发泡工艺:将混炼胶置入模具,压力10-20MPa,温度160-180℃,时间5-15min,采用跳模发泡法,即将称量好的胶片装入到模具内,在规定的时间、压力和温度下饱和后,打开模具得到发泡板材,室温下冷却,制得橡塑共混高阻燃绝热保温材料。
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