CN104772923A - Modular plunger type biomass forming machine - Google Patents
Modular plunger type biomass forming machine Download PDFInfo
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- CN104772923A CN104772923A CN201510175493.7A CN201510175493A CN104772923A CN 104772923 A CN104772923 A CN 104772923A CN 201510175493 A CN201510175493 A CN 201510175493A CN 104772923 A CN104772923 A CN 104772923A
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- plunger
- bearing
- drive shaft
- forming
- forming machine
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Abstract
The invention discloses a modular plunger type biomass forming machine, belongs to the technical field of agriculture and forestry machinery and aims to compress crushed biomass materials in the agriculture and forestry into particles or bulks so as to be used as fodder or fuel. The modular plunger type biomass forming machine comprises a round base, wherein the round base is horizontally arranged; a lower shaft section of an eccentric driving shaft is rotationally connected with the round base; a middle shaft section of the eccentric driving shaft is eccentrically arranged relative to the lower shaft section; a bearing is arranged on the middle shaft section of the eccentric driving shaft in a sleeving way; the periphery of the upper end surface of the round base is fixedly connected with a forming frame; a guiding hole which is vertical to the eccentric driving shaft is formed in one side, which is close to the eccentric driving shaft, of the forming frame; one end of a plunger is arranged in the guiding hole; the other end of the plunger is in contact with an outer ring of the bearing; a threaded hole is formed in one side, which is far away from the eccentric driving shaft, of the forming frame; the threaded hole and the guiding hole are coaxially arranged and are matched with a forming die; the upper end of the forming frame is provided with an arc-shaped stock bin which is used for storing materials; the middle shaft section of the eccentric driving shaft can rotate eccentrically and drives an inner ring of the bearing to rotate; the plunger is extruded by the outer ring of the bearing; the materials in the stock bin are extruded into the forming die; forming can be realized by extruding the materials outwards.
Description
Technical field
The invention belongs to agricultural machinery technological field, is a kind of modularization plunger type biomass forming machine.
Background technology
Biomass forming machine, for being compressed into graininess or bulk, as feed or fuel by discarded object such as branches and leaves, stalk etc. in the agriculture and forestry after pulverizing.Both at home and abroad usually adopt ring mould or flat-die forming principle, there is energy consumption large, pressure roller and the comparatively serious problem of mould wearing and tearing.Biomass forming machine involved in the present invention is ram compression formula, overcomes wear problem between existing product shaping grinding apparatus and pressure roller, and has higher production efficiency.
Summary of the invention
The object of the invention is to provide a kind of high-efficiency low energy consumption biomass fuel, feedstuff shaping machine, by powdered biomass such as leaf less for particle diameter, branch, stalk, sawdusts, is compressed into graininess or bulk.
For achieving the above object, technical scheme of the present invention is, a kind of modularization plunger type biomass forming machine, is characterized in that, comprising: cup dolly (7), horizontally disposed, for fixing and supporting whole forming machine; Eccentric drive shaft (1) bottom shaft part and cup dolly (7) are rotationally connected; Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Described forming supporter (5) arranges the pilot hole vertical with eccentric drive shaft (1) close to eccentric drive shaft (1) side; Plunger (3), one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Described forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with mould (6); Described forming supporter (5) upper end arranges arc feed bin (8), for depositing material; Described eccentric drive shaft (1) is when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, described bearing (2) inner ring is driven to rotate, described bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extrudes described plunger (3), and feed bin (8) interior material is clamp-oned mould (6), and outwards extrusion molding.
The upper sheathed spring (4) of plunger (3), spring (4) one end and described forming supporter (5) sidewall contact, the other end contacts with the step of plunger (3), and plunger (3) is contacted with described bearing (2) outer ring all the time.
Some described forming supporters (5) circumferentially close arrangement on cup dolly (7), forming supporter (5) feed bin (8) forms a closed circular annular groove deposit material.
Eccentric drive shaft (1) is fixedly connected with poking device (10), poking device (10) rotates at described closed circular annular groove inner periphery, stirs material.
The top of forming supporter (5) feed bin (8) is deep-slotted chip breaker, and bottom is the coaxial buildup groove (9) arranged with plunger (3), during poking device (10) circular-rotation, to be dialed to by material in buildup groove (9) etc. to be compressed.
One end of plunger (3) compressed material is formed with circular cone depression or ball sunk structure.
Plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, when plunger (3) is moved back and forth in the pilot hole of forming supporter (5), has rotary motion simultaneously.
Mould (6) is adjustable with the spacing of plunger (3), thus regulates poking device (10) to dial to buildup groove (9) interior inventory.
Plunger (3), spring (4), forming supporter (5) and mould (6) form a module, are convenient to the maintenance after wearing and tearing and replacing.
During processing different-diameter biomass moulding block, only need change different size mould (6) and plunger (3).
During processing same diameter different densities biomass moulding block, change different length mould (6).
Only provide radial compression power during bearing (2) work, there is not friction between bearing (2) outer ring and plunger (3), decreasing wearing and tearing and fault between part, is also an advantage of the present invention.
Accompanying drawing explanation
Fig. 1 is single module schematic diagram one of the present invention
Fig. 2 is single module schematic diagram two of the present invention
Fig. 3 is the top view that the present invention removes upper cover and poking device
Fig. 4 is the sectional view of front view of the present invention
Fig. 5 is top view of the present invention
figure number explanation
1-driving shaft, 2-bearing, 3-plunger, 4-spring, 5-forming supporter, 6-mould, 7-cup dolly, 8-feed bin, 9-buildup groove, 10-poking device, 11-upper cover, 12-charging aperture.
Detailed description of the invention
Below in conjunction with accompanying drawing and Reference numeral, this invention specific embodiment is described.
Embodiment one:
As shown in Figure 1, cup dolly (7) is horizontally disposed, for fixing and supporting whole forming machine; Be rotationally connected by bearing block and bearing between eccentric drive shaft (1) bottom shaft part and cup dolly (7); Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Forming supporter (5) arranges pilot hole close to eccentric drive shaft (1) side and eccentric drive shaft (1) is arranged vertically, plunger (3), and one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with shaping dies (6); Forming supporter (5) upper end arranges arc feed bin (8), feed bin (8) bottom surface lower than plunger, for depositing material; External impetus drives eccentric drive shaft (1) when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, band dynamic bearing (2) inner ring rotates, bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extruding plunger (3), clamp-ons mould (6) by feed bin (8) interior material, and is outwards extruded as the larger bar-shaped biomass briquette of density.
The upper sheathed spring (4) of plunger (3), spring (4) one end contacts with forming supporter (5), the other end contacts with the step of plunger (3), when bearing (2) not depresses plunger (3) time, spring (4) elastic force forces plunger (3) to contact with bearing (2) outer ring all the time.
Plunger (3), spring (4), forming supporter (5) and mould (6) form one group of module, some groups of modules circumferentially close arrangement on cup dolly (7); The feed bin (8) of forming supporter (5) forms a closed circular annular groove deposit material.
Eccentric drive shaft (1) is fixedly connected with poking device (10), poking device (10) rotates at closed circular annular groove inner periphery, stirs material, makes material dispersed; And poking device (10) is arranged in eccentric drive shaft (1) semi-minor axis side, do not interfere with plunger when rotating material toggling.
Because material is at plunger (3) front skewness, one end of plunger (3) compressed material processes circular cone depression or ball sunk structure, when compressed material, material can be made to center convergence, make compression artifact matter block even density, the amount of overcoming of plunger (3) end face also can be made to be uniformly distributed.
Mould (6) adopts with forming supporter (5) and is threaded, namely mould (6) screw-in or back-out certain length may be adjusted to the distance between mould (6) and plunger (3), thus regulate poking device (10) to dial to buildup groove (9) interior inventory.
Forming supporter (5) outer ring is fixedly connected with upper cover (11), and upper cover (11) is connected with eccentric drive shaft (1) top shaft part by bearing.
Upper cover (11) offers some blanking ports (12) close to outward flange, is positioned at the top of the closed circular annular groove that feed bin (8) is formed.
Embodiment two:
As shown in Figure 2, the top of forming supporter (5) feed bin (8) is deep-slotted chip breaker, deep-slotted chip breaker bottom arranges the buildup groove (9) with plunger (3) coaxial line, poking device (10) circular-rotation, stir material when moving in the closed circular annular groove that feed bin (8) is formed, material be struck to drop down onto in buildup groove (9) etc. to be compressed.
Embodiment three:
Plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, when plunger (3) is moved back and forth in the pilot hole of forming supporter (5), has rotary motion simultaneously.Rotary motion can make plunger (3) front end material be more evenly distributed, and can make plunger (3) even wearing in the pilot hole of forming supporter (5) simultaneously.
Claims (8)
1. a modularization plunger type biomass forming machine, is characterized in that, comprising: cup dolly (7), horizontally disposed, for fixing and supporting whole forming machine; Eccentric drive shaft (1) bottom shaft part and cup dolly (7) are rotationally connected; Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Described forming supporter (5) arranges the pilot hole vertical with eccentric drive shaft (1) close to eccentric drive shaft (1) side; Plunger (3), one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Described forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with mould (6); Described forming supporter (5) upper end arranges arc feed bin (8), for depositing material; Described eccentric drive shaft (1) is when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, described bearing (2) inner ring is driven to rotate, described bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extrudes described plunger (3), and feed bin (8) interior material is clamp-oned mould (6), and outwards extrusion molding.
2. a kind of modularization plunger type biomass forming machine as claimed in claim 1, it is characterized in that: the upper sheathed spring (4) of described plunger (3), spring (4) one end and described forming supporter (5) sidewall contact, the other end contacts with the step of plunger (3), and plunger (3) is contacted with described bearing (2) outer ring all the time.
3. a kind of modularization plunger type biomass forming machine as claimed in claim 1, is characterized in that: some described forming supporters (5) circumferentially close arrangement on cup dolly (7), forming supporter (5) feed bin (8) forms a closed circular annular groove deposit material.
4. a kind of modularization plunger type biomass forming machine as claimed in claim 3, is characterized in that: described eccentric drive shaft (1) is fixedly connected with poking device (10), and poking device (10) rotates at described closed circular annular groove inner periphery, stirs material.
5. a kind of modularization plunger type biomass forming machine as claimed in claim 1, it is characterized in that: the top of described forming supporter (5) feed bin (8) is deep-slotted chip breaker, bottom is the coaxial buildup groove (9) arranged with plunger (3), during poking device (10) circular-rotation that eccentric drive shaft (1) is fixedly connected with, material to be dialed in buildup groove (9) etc. to be compressed.
6. a kind of modularization plunger type biomass forming machine as claimed in claim 1, one end of described plunger (3) compressed material is formed with circular cone depression or ball sunk structure.
7. a kind of modularization plunger type biomass forming machine as claimed in claim 1, described plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, makes that plunger (3) is reciprocating in the pilot hole of forming supporter (5) has rotary motion simultaneously.
8. a kind of modularization plunger type biomass forming machine as claimed in claim 5, described mould (6) is adjustable with the spacing of plunger (3), thus regulates poking device (10) to dial to buildup groove (9) interior inventory.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510175493.7A CN104772923B (en) | 2015-04-14 | 2015-04-14 | Modularity plunger type biomass forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510175493.7A CN104772923B (en) | 2015-04-14 | 2015-04-14 | Modularity plunger type biomass forming machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104772923A true CN104772923A (en) | 2015-07-15 |
| CN104772923B CN104772923B (en) | 2017-03-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510175493.7A Expired - Fee Related CN104772923B (en) | 2015-04-14 | 2015-04-14 | Modularity plunger type biomass forming machine |
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| CN (1) | CN104772923B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109367109A (en) * | 2018-11-09 | 2019-02-22 | 内蒙古科技大学 | A kind of crank rocker plunger type biomass compressor |
| CN112537072A (en) * | 2020-11-19 | 2021-03-23 | 孟繁军 | Straw forming and briquetting machine |
| CN113478885A (en) * | 2021-07-15 | 2021-10-08 | 谢树清 | Jacking conveying type solid-liquid separation device for fermentation engineering |
| CN109367109B (en) * | 2018-11-09 | 2024-07-05 | 内蒙古科技大学 | Crank rocker plunger type biomass compressor |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1012964A1 (en) * | 1981-04-08 | 1983-04-23 | Дзержинский филиал Научно-исследовательского и конструкторского института химического машиностроения | Paste material granulator |
| CN102774026A (en) * | 2012-07-16 | 2012-11-14 | 北京林业大学 | Reciprocate plunger type biomass briquetting machine |
| CN102886912A (en) * | 2012-10-26 | 2013-01-23 | 北京林业大学 | Rotating plunger type biomass briquetting machine |
| CN103862695A (en) * | 2014-04-08 | 2014-06-18 | 北京林业大学 | Plunger biomass forming machine material forming mould |
| CN203792762U (en) * | 2014-03-21 | 2014-08-27 | 北京林业大学 | Plunger type biomass forming machine |
| CN203864055U (en) * | 2014-03-27 | 2014-10-08 | 北京林业大学 | Circumferential distribution plunger type biomass forming machine |
| CN204114521U (en) * | 2014-09-17 | 2015-01-21 | 郑向利 | Novel lubricating grease filling device and corresponding lift |
| CN204517115U (en) * | 2015-04-30 | 2015-07-29 | 哈尔滨宇星电力设备有限公司 | Generator brush carrier |
-
2015
- 2015-04-14 CN CN201510175493.7A patent/CN104772923B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1012964A1 (en) * | 1981-04-08 | 1983-04-23 | Дзержинский филиал Научно-исследовательского и конструкторского института химического машиностроения | Paste material granulator |
| CN102774026A (en) * | 2012-07-16 | 2012-11-14 | 北京林业大学 | Reciprocate plunger type biomass briquetting machine |
| CN102886912A (en) * | 2012-10-26 | 2013-01-23 | 北京林业大学 | Rotating plunger type biomass briquetting machine |
| CN203792762U (en) * | 2014-03-21 | 2014-08-27 | 北京林业大学 | Plunger type biomass forming machine |
| CN203864055U (en) * | 2014-03-27 | 2014-10-08 | 北京林业大学 | Circumferential distribution plunger type biomass forming machine |
| CN103862695A (en) * | 2014-04-08 | 2014-06-18 | 北京林业大学 | Plunger biomass forming machine material forming mould |
| CN204114521U (en) * | 2014-09-17 | 2015-01-21 | 郑向利 | Novel lubricating grease filling device and corresponding lift |
| CN204517115U (en) * | 2015-04-30 | 2015-07-29 | 哈尔滨宇星电力设备有限公司 | Generator brush carrier |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109367109A (en) * | 2018-11-09 | 2019-02-22 | 内蒙古科技大学 | A kind of crank rocker plunger type biomass compressor |
| CN109367109B (en) * | 2018-11-09 | 2024-07-05 | 内蒙古科技大学 | Crank rocker plunger type biomass compressor |
| CN112537072A (en) * | 2020-11-19 | 2021-03-23 | 孟繁军 | Straw forming and briquetting machine |
| CN113478885A (en) * | 2021-07-15 | 2021-10-08 | 谢树清 | Jacking conveying type solid-liquid separation device for fermentation engineering |
| CN113478885B (en) * | 2021-07-15 | 2022-06-03 | 甘肃祁草元生物科技有限公司 | Jacking conveying type solid-liquid separation device for fermentation engineering |
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| Publication number | Publication date |
|---|---|
| CN104772923B (en) | 2017-03-01 |
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Granted publication date: 20170301 Termination date: 20210414 |