CN109367109A - A kind of crank rocker plunger type biomass compressor - Google Patents
A kind of crank rocker plunger type biomass compressor Download PDFInfo
- Publication number
- CN109367109A CN109367109A CN201811333470.4A CN201811333470A CN109367109A CN 109367109 A CN109367109 A CN 109367109A CN 201811333470 A CN201811333470 A CN 201811333470A CN 109367109 A CN109367109 A CN 109367109A
- Authority
- CN
- China
- Prior art keywords
- guide rod
- rocking bar
- drive shaft
- sub
- sliding block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002028 Biomass Substances 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000001125 extrusion Methods 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 4
- 238000001727 in vivo Methods 0.000 claims 1
- 238000000465 moulding Methods 0.000 abstract description 6
- 239000002245 particle Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/26—Extrusion presses; Dies therefor using press rams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/221—Extrusion presses; Dies therefor extrusion dies
Abstract
The invention discloses a kind of crank rocker plunger type biomass compressor, including body, rocking bar, guide rod, sliding block, sub-material lid, rack, motor, speed changer, drive shafts；It is characterized in that the rack is equipped with body, and it is fixed with motor on the rack, the motor is connected with speed changer, is connected with drive shaft in the output end of speed changer；The free end of the drive shaft is fixed in body by bearing；Rocking bar is fixedly connected with the free end of drive shaft；At least one guide rod is equipped at the rocking bar medium position, the free end of guide rod is hinged with sliding block, and bearing is equipped in hinge hole；The top of the rocking bar is equipped with sub-material lid, the tapered structure of sub-material lid；The bottom center of the body is equipped with the axis hole for drive shaft installation, is equipped at least one extrusion chamber in the side wall of body；The compressor can rapidly and efficiently by material extrusion molding, the small structure of frictional force is simple between workpiece, and particle after molding should not be crushed；Furthermore working efficiency is substantially improved.
Description
Technical field
The present invention relates to biomass granule fuel molding equipment and technologies, belong to agricultural mechanical field, specifically a kind of
Crank rocker plunger type biomass compressor.
Background technique
Biomass mainly includes the resources such as various agricultural crop straws, forest tree castoff, is changed after coal, petroleum, natural gas etc.
The huge renewable and clean energy resource of the latter of stone fuel.Currently, biomass energy has been included in 21 century by many countries
Strategic resources ranks, to the most effective utilization of biomass resource be compressed it by related molding equipment more high heating value,
Environmental protection, the biomass fuel transported convenient for storage.Mostly structure is complicated for domestic and international existing shaping machine, difficulty of processing height, zero
Part interchangeability is poor；Extrusion efficiency is low, and extrusion is got to know once blocking or damage occurs, then can not be further continued for being produced, non-
Yield is often influenced, and shaping efficiency has no and significantly improves, wear-out failure is but very serious, such as pressure roller in the flat-die course of work and molding
It is often seriously worn between mold, an experience wear, whole mold will all be scrapped；In addition, present technology machine extrusion efficiency
Lowly, yield seriously lags, still, general to increase die head area using appropriate in order to promote extrusion efficiency, but die head is too big
Again it is impossible to ensure that squeezing out quality, therefore, it is vital for designing a compressor that can overcome problem above.
Summary of the invention
The object of the present invention is to provide a kind of crank rocker plunger type biomass compressors；Firstly, plunger and sliding block are one
Body, it is for linear motion in hopper, largely reduce the friction of plunger and mold；Secondly, important mechanism is mostly group
The interchangeability of part, equipment component is good, for ease of maintenaince, at low cost；Meanwhile structure design of the invention determines that it can not only
Friction when existing mold being overcome to work also has high production efficiency and required compressing force, the extrusion of equipment is substantially improved
Efficiency, the every rotation of equipment one week can carry out extrusion at least twice to material, and efficiency is very efficient.
A kind of crank rocker plunger type biomass compressor, including body, rocking bar, guide rod, sliding block, sub-material lid, rack, electricity
Motivation, speed changer, drive shaft；It is characterized in that the rack is equipped with body, and it is fixed with motor on the rack, it is described electronic
Machine is connected with speed changer, is connected with drive shaft in the output end of speed changer；The free end of the drive shaft is fixed on by bearing
In body；The rocking bar is " L " shape structure, rocking bar is fixedly connected with the free end of drive shaft；It is set at the rocking bar medium position
There is at least one guide rod, the free end of guide rod is hinged with sliding block, and bearing is equipped in hinge hole；The top of the rocking bar, which is equipped with, to be divided
Material lid, the tapered structure of sub-material lid；
The bottom center of the body is equipped with the axis hole for drive shaft installation, squeezes in the side wall of body equipped at least one
Chamber；It is equipped with extruded hole in the side wall surface where the extrusion chamber of the body, forms extrusion die；The body is open knot
Structure；
The end end of the guide rod is equipped with annular tooling mouth, and annular tooling mouth misplaces at guide rod end end and processes, convenient for that will lead
When bar is fixedly mounted on rocking bar, guide rod free end can be guaranteed in same level；
The end of the sliding block is equipped with the plunger for extruded material, and the plunger arrangement is consistent with extruded hole arrangement；
Middle part is fixed with bearing holder (housing, cover) by support arm in the sub-material lid, and bearing is fixed in bearing holder (housing, cover).
Preferably, the body is round slot structure.
Preferably, there are six the extrusion chamber of the body is set, there are six corresponding guide rod and sliding block are all provided with.
The method have the advantage is capable of rapidly and efficiently by material extrusion molding, frictional force small structure between workpiece
Simply, when sliding block squeezes in body, the dynamics for squeezing formation is gradually increased, and material is gradually extruded together, and forming degree is good,
Particle after molding should not be crushed；Furthermore working efficiency is substantially improved, and the extrusion output in the unit time is higher.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is structure schematic elevation view of the invention.
Fig. 3 is partial cutaway left view schematic diagram of the invention.
Fig. 4 is structure schematic top plan view of the invention.
Fig. 5 is guide rod sliding block attachment structure schematic diagram of the invention.
Fig. 6 is the attachment structure schematic diagrams such as rocking bar of the invention, bearing.
Fig. 7 is sub-material lid structural schematic diagram of the invention.
Fig. 8 is guide rod misconstruction schematic diagram of the invention.
In figure, body 1, extrusion chamber 1-1, extruded hole 1-2, rocking bar 2, guide rod 3, tooling mouth 3-1, sliding block 4, plunger 4-1, point
Expect lid 5, bearing holder (housing, cover) 5-1, rack 6, motor 7, speed changer 8, drive shaft 9.
Specific embodiment
Such as Fig. 1, Fig. 2, shown in Fig. 3, a kind of crank rocker plunger type biomass compressor, including body 1, rocking bar 2, guide rod
3, sliding block 4, sub-material lid 5, rack 6, motor 7, speed changer 8, drive shaft 9；It is characterized in that the rack 6 is equipped with body 1, and
Motor 7 is fixed in rack 6, the motor 7 is connected with speed changer 8, is connected with drive shaft in the output end of speed changer 8
9；The free end of the drive shaft 9 is fixed in body 1 by bearing；The rocking bar 2 is " L " shape structure, rocking bar 2 and drive shaft
9 free end is fixedly connected；At least one guide rod 3, the freedom of guide rod 3 are fixed with by bearing at 2 medium position of rocking bar
End is hinged with sliding block 4, is equipped with bearing in hinge hole；The top of the rocking bar 2 is equipped with sub-material lid 5, the tapered structure of sub-material lid 5；
Such as Fig. 1, shown in Fig. 3, the bottom center of the body 1 is equipped with the axis hole installed for drive shaft 9, in the side of body 1
Wall is equipped at least one extrusion chamber 1-1；Extruded hole 1-2, shape are equipped in the side wall surface where the extrusion chamber 1-1 of the body 1
At extrusion die；The body 1 is uncovered structure；
Such as Fig. 5, shown in Fig. 8, the end end of described 3 one end of guide rod is equipped with annular tooling mouth 3-1, and annular tooling mouth 3-1 is in guide rod 3
The dislocation processing of end end, when convenient for guide rod 3 being fixedly mounted on rocking bar 2, can guarantee 3 free end of guide rod in same level
On；
As shown in figure 5, the end of the sliding block 4 is equipped with the plunger 4-1 for extruded material, the plunger 4-1 arrangement and squeeze
Press 1-2 arrangement in hole consistent；
As shown in fig. 7, being fixed with bearing holder (housing, cover) 5-1 by support arm in the middle part of in the sub-material lid 5, it is fixed in bearing holder (housing, cover) 5-1
Bearing.
Further, the body 1 is round slot structure；The extrusion chamber 1-1 of the body 1 is led accordingly there are six setting
There are six bar 3 and sliding block 4 are all provided with.
The present invention devises a kind of compressor, and in the course of work, drive shaft 9 is opened under the action of motor 7 and speed changer 8
Begin rotation, rocking bar 2 driven to move in a circle, rocking bar 2 drives each guide rod 3 and sliding block 4 to move reciprocatingly, rocking bar 2 it is reciprocal
Movement drives the every rotation of rocking bar 2 to carry out six extruded materials (material adds above body) in one week, and efficiency is very high；This
Outer: the sub-material lid 5 on top can be revolved centered on 9 place axis of drive shaft, in this way can be good by the material being optionally added
It is sent in the hopper in blank state, avoids uncertain flow direction of the material in body 1, to also improve production effect
Rate；Secondly, sub-material lid 5 is to be connected by bearing, therefore sub-material lid 5 itself has rotation, effectively avoids weldering with rocking bar 2
Connection of waiting for death is connect during rotation because of destruction caused by vibrating, while there is buffering material impacting, mitigate vibration, prevent material
The effect of blocking；On the other hand: under the connection of bearing, each guide rod 3 starts to do the stretching back and forth of respective degrees and swing,
Then linear motion of each sliding block 4 in hopper is caused, then material is squeezed into mold under the action of plunger 4-1, with
Back material constantly squeeze into, before molding material can be extruded, then through cutter by predetermined size cutting, just with regard to this
Complete the molding of biomass fuel or feed granules.
Claims (3)
1. a kind of crank rocker plunger type biomass compressor, including body, rocking bar, guide rod, sliding block, sub-material lid, rack are electronic
Machine, speed changer, drive shaft；It is characterized in that the rack is equipped with body, and it is fixed with motor on the rack, the motor
It is connected with speed changer, is connected with drive shaft in the output end of speed changer；The free end of the drive shaft is fixed on machine by bearing
In vivo；The rocking bar is L shape structure, and rocking bar is fixedly connected with the free end of drive shaft；It is equipped at the rocking bar medium position
The free end of at least one guide rod, guide rod is hinged with sliding block, and bearing is equipped in hinge hole；The top of the rocking bar is equipped with sub-material
Lid, the tapered structure of sub-material lid；
The bottom center of the body is equipped with the axis hole for drive shaft installation, squeezes in the side wall of body equipped at least one
Chamber；It is equipped with extruded hole in the side wall surface where the extrusion chamber of the body, forms extrusion die；The body is open knot
Structure；
The end end of the guide rod is equipped with annular tooling mouth, and annular tooling mouth misplaces at guide rod end end and processes；
The end of the sliding block is equipped with the plunger for extruded material, and the plunger arrangement is consistent with extruded hole arrangement；
Middle part is fixed with bearing holder (housing, cover) by support arm in the sub-material lid, and bearing is fixed in bearing holder (housing, cover).
2. a kind of crank rocker plunger type biomass compressor according to claim 1, it is characterised in that: the body is
Round slot structure.
3. a kind of crank rocker plunger type biomass compressor according to claim 1, it is characterised in that: the body
There are six extrusion chamber is set, there are six corresponding guide rod and sliding block are all provided with.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811333470.4A CN109367109A (en) | 2018-11-09 | 2018-11-09 | A kind of crank rocker plunger type biomass compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811333470.4A CN109367109A (en) | 2018-11-09 | 2018-11-09 | A kind of crank rocker plunger type biomass compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109367109A true CN109367109A (en) | 2019-02-22 |
Family
ID=65384602
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811333470.4A Pending CN109367109A (en) | 2018-11-09 | 2018-11-09 | A kind of crank rocker plunger type biomass compressor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109367109A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1541328A1 (en) * | 2002-07-19 | 2005-06-15 | Zhanbin Che | A process and a device for shaping the loosen material of raw vegetable matter |
| CN201205762Y (en) * | 2008-04-24 | 2009-03-11 | 辽宁鑫能机械设备制造有限公司 | Machine for forming biological substance fuel |
| CN201677529U (en) * | 2010-04-30 | 2010-12-22 | 北京汉坤科技有限公司 | Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles |
| CN103879014A (en) * | 2014-03-27 | 2014-06-25 | 北京林业大学 | Circumferential distribution plunger type biomass forming machine |
| CN104772923A (en) * | 2015-04-14 | 2015-07-15 | 北京林业大学 | Modular plunger type biomass forming machine |
| CN205705429U (en) * | 2016-04-30 | 2016-11-23 | 丁武轩 | A kind of bent shaft-driven plunger type forming machine |
| KR20170012663A (en) * | 2015-07-21 | 2017-02-03 | 케이알티 (주) | Apparatus for forming pellet |
| WO2017024919A1 (en) * | 2015-08-12 | 2017-02-16 | 宝鸡市鑫山科技有限公司 | Multi-functional straw briquetting and shaping machine |
| CN107009661A (en) * | 2017-04-28 | 2017-08-04 | 内蒙古科技大学 | A kind of sliding block plunger type biomass forming machine |
| CN209479041U (en) * | 2018-11-09 | 2019-10-11 | 内蒙古科技大学 | A kind of crank rocker plunger type biomass compressor |
-
2018
- 2018-11-09 CN CN201811333470.4A patent/CN109367109A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1541328A1 (en) * | 2002-07-19 | 2005-06-15 | Zhanbin Che | A process and a device for shaping the loosen material of raw vegetable matter |
| CN201205762Y (en) * | 2008-04-24 | 2009-03-11 | 辽宁鑫能机械设备制造有限公司 | Machine for forming biological substance fuel |
| CN201677529U (en) * | 2010-04-30 | 2010-12-22 | 北京汉坤科技有限公司 | Planetary gear type inner and outer ring mold pressing mechanism for compressing and forming straw particles |
| CN103879014A (en) * | 2014-03-27 | 2014-06-25 | 北京林业大学 | Circumferential distribution plunger type biomass forming machine |
| CN104772923A (en) * | 2015-04-14 | 2015-07-15 | 北京林业大学 | Modular plunger type biomass forming machine |
| KR20170012663A (en) * | 2015-07-21 | 2017-02-03 | 케이알티 (주) | Apparatus for forming pellet |
| WO2017024919A1 (en) * | 2015-08-12 | 2017-02-16 | 宝鸡市鑫山科技有限公司 | Multi-functional straw briquetting and shaping machine |
| CN205705429U (en) * | 2016-04-30 | 2016-11-23 | 丁武轩 | A kind of bent shaft-driven plunger type forming machine |
| CN107009661A (en) * | 2017-04-28 | 2017-08-04 | 内蒙古科技大学 | A kind of sliding block plunger type biomass forming machine |
| CN209479041U (en) * | 2018-11-09 | 2019-10-11 | 内蒙古科技大学 | A kind of crank rocker plunger type biomass compressor |
Non-Patent Citations (1)
| Title |
|---|
| 金实;俞国胜;陈忠加;袁湘月;丰超;: "外啮合柱塞式生物质颗粒燃料成型机的设计", 林业机械与木工设备, no. 01 * |
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