CN204547115U - Modularization plunger type biomass forming machine - Google Patents

Modularization plunger type biomass forming machine Download PDF

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Publication number
CN204547115U
CN204547115U CN201520225748.1U CN201520225748U CN204547115U CN 204547115 U CN204547115 U CN 204547115U CN 201520225748 U CN201520225748 U CN 201520225748U CN 204547115 U CN204547115 U CN 204547115U
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CN
China
Prior art keywords
plunger
drive shaft
eccentric drive
bearing
modularization
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520225748.1U
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Chinese (zh)
Inventor
陈忠加
俞国胜
袁湘月
金实
王青宇
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Beijing Forestry University
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Beijing Forestry University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing Forestry University filed Critical Beijing Forestry University
Priority to CN201520225748.1U priority Critical patent/CN204547115U/en
Application granted granted Critical
Publication of CN204547115U publication Critical patent/CN204547115U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

A kind of modularization plunger type biomass forming machine, belong to agriculture and forestry field of mechanical technique, object agriculture and forestry crushed biomass is compressed into particle or bulk, as feed or fuel.Comprise: horizontally disposed cup dolly; Eccentric drive shaft bottom shaft part and cup dolly are rotationally connected; In the middle part of eccentric drive shaft, shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing on shaft part in the middle part of eccentric drive shaft; Periphery, cup dolly upper surface is fixedly connected with forming supporter; Forming supporter arranges the pilot hole vertical with eccentric drive shaft close to eccentric drive shaft side; Plunger at one end is arranged in pilot hole, and the other end contacts with bearing outer ring; Forming supporter arranges screwed hole away from eccentric drive shaft side, and screwed hole and pilot hole are coaxially arranged, and coordinate with mould; Forming supporter upper end arranges arc feed bin, deposits material; Shaft part eccentric rotary in the middle part of eccentric drive shaft, drives bearing inner race to rotate, and bearing outer ring extruding plunger, clamp-ons mould by material in feed bin, and outwards extrusion molding.

Description

Modularization plunger type biomass forming machine
Technical field
The invention belongs to agricultural machinery technological field, is a kind of modularization plunger type biomass forming machine.
Background technology
Biomass forming machine, for being compressed into graininess or bulk, as feed or fuel by discarded object such as branches and leaves, stalk etc. in the agriculture and forestry after pulverizing.Both at home and abroad usually adopt ring mould or flat-die forming principle, there is energy consumption large, pressure roller and the comparatively serious problem of mould wearing and tearing.Biomass forming machine involved in the present invention is ram compression formula, overcomes wear problem between existing product shaping grinding apparatus and pressure roller, and has higher production efficiency.
Summary of the invention
The object of the invention is to provide a kind of high-efficiency low energy consumption biomass fuel, feedstuff shaping machine, by powdered biomass such as leaf less for particle diameter, branch, stalk, sawdusts, is compressed into graininess or bulk.
For achieving the above object, technical scheme of the present invention is, a kind of modularization plunger type biomass forming machine, is characterized in that, comprising: cup dolly (7), horizontally disposed, for fixing and supporting whole forming machine; Eccentric drive shaft (1) bottom shaft part and cup dolly (7) are rotationally connected; Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Described forming supporter (5) arranges the pilot hole vertical with eccentric drive shaft (1) close to eccentric drive shaft (1) side; Plunger (3), one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Described forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with mould (6); Described forming supporter (5) upper end arranges arc feed bin (8), for depositing material; Described eccentric drive shaft (1) is when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, described bearing (2) inner ring is driven to rotate, described bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extrudes described plunger (3), and feed bin (8) interior material is clamp-oned mould (6), and outwards extrusion molding.
The upper sheathed spring (4) of plunger (3), spring (4) one end and described forming supporter (5) sidewall contact, the other end contacts with the step of plunger (3), and plunger (3) is contacted with described bearing (2) outer ring all the time.
Some described forming supporters (5) circumferentially close arrangement on cup dolly (7), forming supporter (5) feed bin (8) forms a closed circular annular groove deposit material.
Eccentric drive shaft (1) is fixedly connected with poking device (10), poking device (10) rotates at described closed circular annular groove inner periphery, stirs material.
The top of forming supporter (5) feed bin (8) is deep-slotted chip breaker, and bottom is the coaxial buildup groove (9) arranged with plunger (3), during poking device (10) circular-rotation, to be dialed to by material in buildup groove (9) etc. to be compressed.
One end of plunger (3) compressed material is formed with circular cone depression or ball sunk structure.
Plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, when plunger (3) is moved back and forth in the pilot hole of forming supporter (5), has rotary motion simultaneously.
Mould (6) is adjustable with the spacing of plunger (3), thus regulates poking device (10) to dial to buildup groove (9) interior inventory.
Plunger (3), spring (4), forming supporter (5) and mould (6) form a module, are convenient to the maintenance after wearing and tearing and replacing.
During processing different-diameter biomass moulding block, only need change different size mould (6) and plunger (3).
During processing same diameter different densities biomass moulding block, change different length mould (6).
Only provide radial compression power during bearing (2) work, there is not friction between bearing (2) outer ring and plunger (3), decreasing wearing and tearing and fault between part, is also an advantage of the present invention.
Accompanying drawing explanation
Fig. 1 is single module schematic diagram one of the present invention
Fig. 2 is single module schematic diagram two of the present invention
Fig. 3 is the top view that the present invention removes upper cover and poking device
Fig. 4 is the sectional view of front view of the present invention
Fig. 5 is top view of the present invention
figure number explanation
1-driving shaft, 2-bearing, 3-plunger, 4-spring, 5-forming supporter, 6-mould, 7-cup dolly, 8-feed bin, 9-buildup groove, 10-poking device, 11-upper cover, 12-charging aperture.
Detailed description of the invention
Below in conjunction with accompanying drawing and Reference numeral, this invention specific embodiment is described.
Embodiment one:
As shown in Figure 1, cup dolly (7) is horizontally disposed, for fixing and supporting whole forming machine; Be rotationally connected by bearing block and bearing between eccentric drive shaft (1) bottom shaft part and cup dolly (7); Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Forming supporter (5) arranges pilot hole close to eccentric drive shaft (1) side and eccentric drive shaft (1) is arranged vertically, plunger (3), and one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with shaping dies (6); Forming supporter (5) upper end arranges arc feed bin (8), feed bin (8) bottom surface lower than plunger, for depositing material; External impetus drives eccentric drive shaft (1) when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, band dynamic bearing (2) inner ring rotates, bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extruding plunger (3), clamp-ons mould (6) by feed bin (8) interior material, and is outwards extruded as the larger bar-shaped biomass briquette of density.
The upper sheathed spring (4) of plunger (3), spring (4) one end contacts with forming supporter (5), the other end contacts with the step of plunger (3), when bearing (2) not depresses plunger (3) time, spring (4) elastic force forces plunger (3) to contact with bearing (2) outer ring all the time.
Plunger (3), spring (4), forming supporter (5) and mould (6) form one group of module, some groups of modules circumferentially close arrangement on cup dolly (7); The feed bin (8) of forming supporter (5) forms a closed circular annular groove deposit material.
Eccentric drive shaft (1) is fixedly connected with poking device (10), poking device (10) rotates at closed circular annular groove inner periphery, stirs material, makes material dispersed; And poking device (10) is arranged in eccentric drive shaft (1) semi-minor axis side, do not interfere with plunger when rotating material toggling.
Because material is at plunger (3) front skewness, one end of plunger (3) compressed material processes circular cone depression or ball sunk structure, when compressed material, material can be made to center convergence, make compression artifact matter block even density, the amount of overcoming of plunger (3) end face also can be made to be uniformly distributed.
Mould (6) adopts with forming supporter (5) and is threaded, namely mould (6) screw-in or back-out certain length may be adjusted to the distance between mould (6) and plunger (3), thus regulate poking device (10) to dial to buildup groove (9) interior inventory.
Forming supporter (5) outer ring is fixedly connected with upper cover (11), and upper cover (11) is connected with eccentric drive shaft (1) top shaft part by bearing.
Upper cover (11) offers some blanking ports (12) close to outward flange, is positioned at the top of the closed circular annular groove that feed bin (8) is formed.
Embodiment two:
As shown in Figure 2, the top of forming supporter (5) feed bin (8) is deep-slotted chip breaker, deep-slotted chip breaker bottom arranges the buildup groove (9) with plunger (3) coaxial line, poking device (10) circular-rotation, stir material when moving in the closed circular annular groove that feed bin (8) is formed, material be struck to drop down onto in buildup groove (9) etc. to be compressed.
Embodiment three:
Plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, when plunger (3) is moved back and forth in the pilot hole of forming supporter (5), has rotary motion simultaneously.Rotary motion can make plunger (3) front end material be more evenly distributed, and can make plunger (3) even wearing in the pilot hole of forming supporter (5) simultaneously.

Claims (8)

1. a modularization plunger type biomass forming machine, is characterized in that, comprising: cup dolly (7), horizontally disposed, for fixing and supporting whole forming machine; Eccentric drive shaft (1) bottom shaft part and cup dolly (7) are rotationally connected; Eccentric drive shaft (1) middle part shaft part is relative to bottom shaft part eccentric setting; Sheathed bearing (2) on the shaft part of eccentric drive shaft (1) middle part; Cup dolly (7) periphery, upper surface is fixedly connected with forming supporter (5); Described forming supporter (5) arranges the pilot hole vertical with eccentric drive shaft (1) close to eccentric drive shaft (1) side; Plunger (3), one end is arranged in pilot hole, and the other end contacts with described bearing (2) outer ring; Described forming supporter (5) arranges screwed hole away from eccentric drive shaft (1) side, and screwed hole and described pilot hole are coaxially arranged, and coordinates with mould (6); Described forming supporter (5) upper end arranges arc feed bin (8), for depositing material; Described eccentric drive shaft (1) is when bottom shaft part rotates, eccentric drive shaft (1) middle part shaft part eccentric rotary, described bearing (2) inner ring is driven to rotate, described bearing (2) outer ring is extruded, on bearing (2) outer ring, any point relative eccentric driving shaft (1) hypomere axis is formed and moves back and forth, bearing (2) outer ring extrudes described plunger (3), and feed bin (8) interior material is clamp-oned mould (6), and outwards extrusion molding.
2. a kind of modularization plunger type biomass forming machine as claimed in claim 1, it is characterized in that: the upper sheathed spring (4) of described plunger (3), spring (4) one end and described forming supporter (5) sidewall contact, the other end contacts with the step of plunger (3), and plunger (3) is contacted with described bearing (2) outer ring all the time.
3. a kind of modularization plunger type biomass forming machine as claimed in claim 1, is characterized in that: some described forming supporters (5) circumferentially close arrangement on cup dolly (7), forming supporter (5) feed bin (8) forms a closed circular annular groove deposit material.
4. a kind of modularization plunger type biomass forming machine as claimed in claim 3, is characterized in that: described eccentric drive shaft (1) is fixedly connected with poking device (10), and poking device (10) rotates at described closed circular annular groove inner periphery, stirs material.
5. a kind of modularization plunger type biomass forming machine as claimed in claim 1, it is characterized in that: the top of described forming supporter (5) feed bin (8) is deep-slotted chip breaker, bottom is the coaxial buildup groove (9) arranged with plunger (3), during poking device (10) circular-rotation that eccentric drive shaft (1) is fixedly connected with, material to be dialed in buildup groove (9) etc. to be compressed.
6. a kind of modularization plunger type biomass forming machine as claimed in claim 1, one end of described plunger (3) compressed material is formed with circular cone depression or ball sunk structure.
7. a kind of modularization plunger type biomass forming machine as claimed in claim 1, described plunger (3) axis and bearing (2) upper surface, outer ring or lower surface alignment, plunger (3) produces turning moment by during bearing (2) pressure, makes that plunger (3) is reciprocating in the pilot hole of forming supporter (5) has rotary motion simultaneously.
8. a kind of modularization plunger type biomass forming machine as claimed in claim 5, described mould (6) is adjustable with the spacing of plunger (3), thus regulates poking device (10) to dial to buildup groove (9) interior inventory.
CN201520225748.1U 2015-04-14 2015-04-14 Modularization plunger type biomass forming machine Expired - Fee Related CN204547115U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520225748.1U CN204547115U (en) 2015-04-14 2015-04-14 Modularization plunger type biomass forming machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520225748.1U CN204547115U (en) 2015-04-14 2015-04-14 Modularization plunger type biomass forming machine

Publications (1)

Publication Number Publication Date
CN204547115U true CN204547115U (en) 2015-08-12

Family

ID=53822272

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520225748.1U Expired - Fee Related CN204547115U (en) 2015-04-14 2015-04-14 Modularization plunger type biomass forming machine

Country Status (1)

Country Link
CN (1) CN204547115U (en)

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150812

Termination date: 20160414

CF01 Termination of patent right due to non-payment of annual fee