CN104711109A

CN104711109A - Special camellia oleifera fruit seed-husk separating device

Info

Publication number: CN104711109A
Application number: CN201310688521.6A
Authority: CN
Inventors: 李宁
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-12-17
Filing date: 2013-12-17
Publication date: 2015-06-17

Abstract

The invention discloses a special camellia oleifera fruit seed-husk separating device. Support rods are combined to form a four-section bracket, wherein an included angle between the first support rod and the support rod of a fourth section is 15 degrees; a rubber push plate has a propelling function by virtue of a slightly spiral fixed plate. Pin rolls and round rolls are arranged below in a circular arc, and a gap between each pin roll and each round roll is 5-6 mm; a gear arranged at a shaft end performs chain transmission through double chain wheels on a main shaft, so as to drive all the pin rolls and all the round rolls to rotate. When a camellia oleifera fruit seed-husk mixture goes into the body of the device, camellia oleifera fruits are discharged to the bottom to be outputted through the gaps between the pin rolls and the round rolls under the relative rotation action of the pin rolls and the round rolls, and the camellia oleifera seeds are outputted from a tail part; therefore, the camellia oleifera fruit seed-husk mixture is finely separated, the husk content in the camellia oleifera seeds is controlled, and consequently, the production cost is reduced and the oil yield of the camellia oleifera seed oil material is increased; and meanwhile, frequent machine halt for maintenance because a pressing bolt of an oil press is locked in a camellia oleifera seed pre-pressing step is avoided, and the production rate of the device is improved.

Description

Tea fruit seed skin dedicated separation device

Technical field:

This project related products, are applicable to food oils engineering tea seed and squeeze the seed of the tea fruit before getting oil, the special technology field of shell separation.

Background technology:

The moiety of the lipid acid of Camellia oil have the laudatory title of " king in oil, gold liquid ".Camellia oleifera cultivar is more, and the fructescence, generally in the 10-11 the first tenday period of a month month, bright in colour, the rubescent or jaundice of tea fruit, presents glossy, and White flesh is to the greatest extent de-, and fruit base hair is hard and thick, and shell fine fisssure, the blackening of seed shell is shinny, the existing oil of seed benevolence.Namely tea fruit maturation should gather in time.The tea fruit of different varieties should first ripely first be adopted, and adopts after after-ripening, with ripe with adopting; The tea fruit adopted back is placed on indoor stack retting 6-7 days, offers seed tea and plays after-ripening, increases oil content.Then firmly grasp fine day, spread out and ted, shine after 3-4 days, tea fruit natural cracking, the tea seed of most fruit can be separated, unsegregated manual removal, and then sieving, it is clean to raise, intermittently dry, generally will shine 12 days, the organism such as starch and soluble sugar just can be made fully to be converted into grease.Shine tea seed flat ground or bamboo mat better than cement sunning ground, oil yield and tea oil quality can be improved; Then carry out camellia oleifera fruit to shell, for avoiding shelling difficulty and planting benevolence fragmentation too much, control the water ratio of tea seed within 5%-6%.Be processed into powdery by pulverizer after shelling, without coarse grain, obtain higher oil yield.When camellia is shelled by this natural seasoning, also not yet split containing the tea fruit of about 30%; Consuming time large especially by manual removal, the tea fruit seed shell of small batch is separated, and adopts manual handling still can; But today of market economy, the wage of laborer increases day by day, and its economic benefit is very low; Be difficult to the demand reaching production in enormous quantities.

In the market, the seed skin separation system of decorticator that adopts of most of grease processing enterprise; Owing to being fresh fruit peeling, the proportion of skin and seed is very nearly the same, and general stripping fruit machine is equipped with the separation sieve that separation system is vibration-type separation sieve and reciprocal shaker formula; Its separating effect is not obvious; Do not reach due requirement.Comparatively serious containing the ratio of skin in tea seed particle, in the operation causing subsequent technique tea seed to squeeze in advance, tea oil is absorbed by the tea peel after pulverizing; Cause the residual oil content of tea cake to increase, reduce tea seed oil yield, economic benefit rate reduces.In the operation that tea seed squeezes in advance simultaneously, the skin content of tea seed raw material increases, and is easy to stuck oil press zhai pressing screw; Cause regular maintenance shut-downs, have impact on the productivity of equipment.

Summary of the invention:

Product involved in the present invention, for the situation of the poor effect that above-mentioned tea fruit seed skin is separated, provide a kind of tea fruit seed skin dedicated separation device to solve because the high oil yield that causes of skin-containing rate is low in seed, stuck oil press zhai pressing screw, causes the low inferior problem of production efficiency.

Tea fruit seed skin dedicated separation device, comprising: rack unit, separation thruster, chain transmission case, wheel casing, separating component.Rack unit is made up of frame, upper connecting rod bolt and lower link bolt; Be separated thruster to be made up of main shaft, support bar, retaining plate, rubber pushing plate, standing bolt, press strip.Support bar has 16, forms the longitudinal carrier of four section bearers and main axis parallel; The angle of the support bar in the support bar in first cross section and the 4th cross section is 15 °, with bolts by retaining plate; Make retaining plate be micro-spirrillum, thus make retaining plate be provided with rubber pushing plate there is prograding.Retaining plate is provided with rubber pushing plate, is connected by standing bolt.Be separated angle of rake below and be provided with separating component, separating component is made up of discaling roll, round roller, gear unit, No. two gear units, sprocket wheel, No. two sprocket wheels, double chain wheel, driving pulleys.Discaling roll and round roller are arranged on and are separated angle of rake below, adopt circular arc arrangement, one, a discaling roll interval round roller; Gap 5-6mm between discaling roll and round roller.Be provided with gear by axle head and form a gear unit, No. two gear units.A gear unit is provided with a driving chain wheel, and No. two gear units are provided with No. two driving chain wheels; The rotation of double chain wheel employing chain is provided with by being separated angle of rake main shaft.Gear unit, No. two gear units are arranged in wheel casing, not engaged.Double chain wheel, a driving chain wheel, No. two driving chain wheels are arranged in chain transmission case; Lubrication is entered by lubricating grease.Double chain wheel and driving pulley are arranged on and are separated on angle of rake main shaft, and double chain wheel passes through chain gear driving chain wheel, No. two driving chain wheels; Thus all discaling rolls and round rolling spin turn.

When the seed of tea fruit, skin mixture enter in body, under the effect of separation thruster, make the seed of tea fruit, skin mixture tea peel in the effect of discaling roll with the relative rotation of round roller; The tooth effect of the smooth discaling roll of tea seed less than, and tea peel has burr, surface has certain roughness, easily via the effect of discaling roll with the relative rotation of round roller; Be discharged to below to export through gap between discaling roll and round roller, tea seed then slowly pushes afterbody to by being separated thruster; Finally export.

By the setting of said structure, according to the difference of the roughness on isolate surface, under the effect being separated thruster, discaling roll and round roller, make the seed of tea fruit, skin mixture reaches fine separation, control the shell-containing rate in tea seed, thus reach reduction production cost, raising tea-seed oil material oil yield; Improve in the operation of squeezing in advance at tea seed simultaneously, because the skin content of tea seed raw material increases, cause stuck oil press zhai pressing screw; Cause regular maintenance shut-downs, improve the productivity of equipment.

Accompanying drawing illustrates:

Below in conjunction with drawings and Examples, the present invention is further described, Fig. 1 tea fruit seed skin dedicated separation apparatus structure principle schematic; Fig. 2 discaling roll, round roller be separated propeller structure arrange schematic diagram.

As shown in Figure 1, 2:

Frame 1, lower link bolt 2, rubber pushing plate 3, standing bolt 4, press strip 5, a support bar 6, main shaft 7, upper connecting rod bolt 8, retaining plate 9, needle bearing 10, No. four support bars 11, rolling bearing units 12, wheel casing 13, chain transmission case 14, double chain wheel 15, driving pulley 16, a gear unit 17, a driving chain wheel 18, No. two gear units 19, No. two driving chain wheels 20, discaling roll 21, round roller 22.

Embodiment:

As shown in Figure 1, 2, tea fruit seed skin dedicated separation device, the angle of a support bar 6 and No. four support bars 11 is 15 °, is welded on main shaft 7; Main shaft 7 is arranged on frame 1 by rolling bearing units 12.16 support bars adopt bolt to connect by retaining plate 9, and make retaining plate 9 in micro-spirrillum, rubber pushing plate 3 is connected by standing bolt 4 and press strip 5 with retaining plate 9; Thus make rubber pushing plate 3 have prograding.Discaling roll 21 and round roller 22 is provided with in the angle of rake below of separation; Discaling roll 21 and round roller 22 adopt circular arc to arrange, one, a discaling roll 21 interval round roller 22; Gap 5-6mm between discaling roll 21 and round roller 22.Be provided with gear by discaling roll 21 and round roller 22 end and form a gear unit 17, No. two gear units 19.A gear unit 17 is provided with a driving chain wheel 18, No. two gear units 19 and is provided with No. two driving chain wheels 20; A driving chain wheel 18, No. two driving chain wheels 20 adopt chain to rotate by the double chain wheel 15 on main shaft 7.A gear unit 17, No. two gear units 19 are arranged in wheel casing 13 and a driving chain wheel 18, No. two driving chain wheels 20 are arranged in chain transmission case 14 to enter to lubricate by lubricating grease.Double chain wheel 15 and driving pulley 16 are arranged on main shaft 7, and double chain wheel 15 is by chain gear driving chain wheel 18, No. two driving chain wheels 20.

When the seed of tea fruit, skin mixture enter in body, under the effect of separation thruster, make the seed of tea fruit, skin mixture tea peel in the effect of discaling roll 21 with the relative rotation of round roller 22; The tooth effect of the smooth discaling roll 21 of tea seed shell less than, and tea peel has burr, surface has certain roughness, is easy to when the relative rotation of discaling roll 21 and round roller 22, and produces reactive force; Be discharged to below to export through the gap between discaling roll 21 and round roller 22, tea seed then slowly pushes afterbody to by being separated thruster; Finally export.

Claims

1. tea fruit seed skin dedicated separation device, comprising: rack unit, separation thruster, chain transmission case, wheel casing, separating component; It is characterized in that: described rack unit is made up of frame (1), upper connecting rod bolt (8) and lower link bolt (2); Described separation thruster is made up of main shaft (7), support bar (6), (11), retaining plate (9), rubber pushing plate (3), standing bolt (4), press strip (5); Described separating component is made up of discaling roll (21), round roller (22), gear unit (17), No. two gear units (19), sprocket wheel (18), No. two sprocket wheels (20), double chain wheel (15), driving pulleys (16); Described retaining plate (9) is provided with rubber pushing plate (3), is connected by standing bolt (4); Described discaling roll (21) is arranged on round roller (22) and is separated angle of rake below, is provided with a gear unit (17), the transmission of No. two gear units (19) by axle head; A described gear unit (17) is provided with a driving chain wheel (18), and No. two gear units (19) are provided with No. two driving chain wheels (20); Described double chain wheel (15) is arranged on driving pulley (16) and is separated on angle of rake main shaft (7).

2. tea fruit seed skin dedicated separation device according to claim 1, is characterized in that: described support bar has 16, forms the longitudinal carrier that four section bearers are parallel with main shaft (7); A support bar (6) in first cross section is 15 ° with the angle of No. four support bars (11) in the 4th cross section.

3. tea fruit seed skin dedicated separation device according to claim 1, it is characterized in that: described described discaling roll (21) is arranged on round roller (22) and is separated angle of rake below, employing circular arc arranges, one, discaling roll (21) interval round roller (22); Gap 5-6mm between discaling roll (21) and round roller (22).

4. tea fruit seed skin dedicated separation device according to claim 1, it is characterized in that: a described gear unit (17), No. two gear units (19) are arranged in wheel casing (13), double chain wheel (15), a driving chain wheel (18), No. two driving chain wheels (20) are arranged in chain transmission case (14); Lubrication is entered by lubricating grease.