CN104609251A - Winding machine - Google Patents
Winding machine Download PDFInfo
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- CN104609251A CN104609251A CN201410821323.7A CN201410821323A CN104609251A CN 104609251 A CN104609251 A CN 104609251A CN 201410821323 A CN201410821323 A CN 201410821323A CN 104609251 A CN104609251 A CN 104609251A
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Abstract
The invention provides a winding machine. According to the technical scheme, the winding machine comprises a wire arranging device, a meter counting device, a wire shearing device, a wire sending device, a wire winding device, a wire taking device, a wire pushing device, a bundling device and a display control device, all of which are installed on a rack. Automatic length metering, automatic shearing, automatic winding and automatic bundling can be achieved, operators only need to conduct operation such as wire replacing and simple fault removing, the production efficiency is greatly improved, and the consistency of winding shapes is ensured.
Description
Technical field
What the present invention relates to is winding machines, especially a kind of wire coiling machine.
Background technology
At present, first civil explosive industry exploding pipe wire winding is, by thread trimmer, exploding pipe is cut into regulation rice, then relies on the manual pitch of the laps of workman, after being coiled into O type circle, then overlaps paper bag.Artificial pitch of the laps efficiency is low, the bad control of homogeneity of product, and not only technique falls behind, and personnel's expense is excessive, causes cost of product to increase.By retrieving and investigating, current Winder is many, but can realize Full-automatic coiling and band, and ensure the less of production efficiency, this is the weak point existing for prior art simultaneously.
Summary of the invention
Object of the present invention, be exactly for the deficiency existing for prior art, and a kind of technical scheme of wire coiling machine is provided, the program can realize automatic gauge length, automatically cuts off, automatic winding and band automatically, operating personal only need carry out thread-changing and get rid of the operations such as simple fault, substantially increase production efficiency, ensure the conformability of coiling shape.
This programme is achieved by the following technical measures:
A kind of wire coiling machine, is characterized in that: include rack-mounted line arranging device, meter-measuring device, wire scissors, wire-sending device, Winder, line taking device, push away line apparatus, Belt-typing device and display control unit; Line arranging device can prevent cable from tiing a knot; Meter-measuring device can measure the length of the cable of conveying; Cable is transported to Winder by wire-sending device; Cable winds can be become coil by Winder; Wire scissors can by unnecessary cable cutting after coil winding completes; Wrapping formed coil can take out by line taking device from Winder; Push away line apparatus and the coil on line taking device can be pushed Belt-typing device; Belt-typing device can be wound around adhesive tape outward at coil, shapes to coil shape; Display control unit can control all the other each devices operation start and stop and can operation display interface.
Preferred as this programme: line arranging device includes glass pulley, fixed link, adapter plate, threading mechanism, connecting rod and sensor; Adapter plate offers through hole; Fixed link and sensor are arranged on the side of adapter plate; Glass pulley is arranged on fixed link; The opposite side of adapter plate is provided with threading mechanism; Connecting rod is fixed on threading mechanism through adapter plate; Connecting rod is provided with pull back spring; Cable arrives meter-measuring device through threading mechanism, adapter plate and glass pulley successively.
Preferred as this programme: meter-measuring device includes rice counting wheel, metal induction screw and metal coil pickup; Multiple metal that is circumferentially evenly provided with of rice counting wheel responds to screw; Metal coil pickup is just installed metal induction screw.
Preferred as this programme: wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension cylinder; Switching cylinder controls chuck clamping or unclamps cable; Vertical telescopic cylinder can control chuck and move up and down; Horizontal extension cylinder can control chuck sway.
Preferred as this programme: wire scissors includes blade, slide block, slide bar and propelling movement cylinder; Blade is fixed on slide block; Slide block set is on slide bar; Slide block is connected with propelling movement cylinder; Blade shapes is V-shape.
Preferred as this programme: Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism; Rotating mechanism passes below substrate, is provided with rolling disc above rotating mechanism; Press line end apparatus and line ball tail apparatus are fixed on rolling disc.
Preferred as this programme: press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod; Line ball cylinder is fixed on substrate; Bearing carrier ring is on rotating mechanism; Tension disc is fixed on rolling disc; Push rod is fixed on bearing through rolling disc; Torque spring is provided with between tension disc and rolling disc; Push rod is arranged on below tension disc; Line ball cylinder can promote bearing and move up and down.
Preferred as this programme: line ball tail apparatus includes telescopic cylinder, stay bearing plate, pressure-ray film, retracing spring, fixed block, line ball spring and pipe link; Fixed block is arranged on above stay bearing plate through rolling disc; Telescopic cylinder is fixed on substrate; Telescopic cylinder is connected with stay bearing plate; Rolling pearl is provided with between fixed block and stay bearing plate; Retracing spring is provided with between fixed block and rolling disc; Pressure-ray film is connected with fixed block by pipe link; Line ball spring is provided with between pipe link and fixed block.
Preferred as this programme: line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker; Line taking device is arranged on the top of Winder.
Preferred as this programme: push away that line apparatus includes rail groove, pushes away line arm, cross wires bar, strip board, push away line cylinder and top line cylinder; Cross wires bar is arranged on and pushes away on line arm; Push away line arm and can be pushed away line air cylinder driven, by coil orbital injection groove; Coil holder by top line air cylinder driven, can be put down by strip board.
The beneficial effect of this programme can be learnt according to describing of such scheme, because line arranging device can prevent cable from tiing a knot in this scenario, meter-measuring device can measure the length of cable of conveying, wire scissors can realize automatic shearing, Winder can automatic winding, and can prevent cable from scattering, line taking device and push away line apparatus can automatically the coil wound be delivered to Belt-typing device encapsulate, drastically increase production efficiency, save artificial demand, and the specification of product and conformability obtain and greatly promote.
As can be seen here, the present invention compared with prior art, has outstanding substantive distinguishing features and progress significantly, and its beneficial effect implemented also is apparent.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of line arranging device.
Fig. 3 is the structural representation of meter-measuring device.
Fig. 4 is the structural representation of wire-sending device.
Fig. 5 is the structural representation of wire scissors.
Fig. 6 is the structural representation of Winder.
Fig. 7 is the structural representation of press line end apparatus.
Fig. 8 is the structural representation of line ball tail apparatus.
Fig. 9 is the structural representation of line taking device.
Figure 10 is the structural representation pushing away line apparatus.
Figure 11 is the structural representation of rotating mechanism.
In figure, 1 is frame, 2 is line arranging device, 3 is meter-measuring device, 4 is wire-sending device, 5 is Winder, 6 is line taking device, 7 is wire scissors, 8 for pushing away line apparatus, 9 is Belt-typing device, 10 is display control unit, 11 is adapter plate, 12 is fixed link, 13 is glass pulley, 14 is sensor, 15 is threading mechanism, 16 is connecting rod, 17 is pull back spring, 18 is rice counting wheel, 19 is metal induction screw, 20 is metal coil pickup, 21 is chuck, 22 is switching cylinder, 23 is vertical telescopic cylinder, 24 is horizontal extension cylinder, 26 is blade, 26 is slide block, 27 is slide bar, 28 for pushing cylinder, 29 is substrate, 30 is press line end apparatus, 31 is line ball tail apparatus, 32 is rolling disc, 33 is taker, 34 is vertical line taking cylinder, 35 is horizontal line taking cylinder, 36 for pushing away line cylinder, 37 for pushing away line arm, 38 is cross wires bar, 39 is top line cylinder, 40 is strip board, 41 is rail groove, 201 is line ball cylinder.202 is bearing, and 204 is torsion spring, and 205 is tension disc, 206 is push rod, and 301 is telescopic cylinder, and 302 is stay bearing plate, 304 is retracing spring, and 306 is line ball spring, and 307 is pipe link, 308 is pressure-ray film, 401 is motor, and 402 is Timing Belt, and 403 is main shaft, 404 is spherical plain bearing rod end, and 405 is that fixed type bearing, 406 is for set collar.
Detailed description of the invention
All features disclosed in this specification sheets, or the step in disclosed all methods or process, except mutually exclusive feature and/or step, all can combine by any way.
Arbitrary feature disclosed in this specification sheets (comprising any accessory claim, summary and accompanying drawing), unless specifically stated otherwise, all can be replaced by other equivalences or the alternative features with similar object.That is, unless specifically stated otherwise, each feature is an example in a series of equivalence or similar characteristics.
As shown in Figure 1, this programme includes rack-mounted line arranging device, meter-measuring device, wire scissors, wire-sending device, Winder, line taking device, pushes away line apparatus, Belt-typing device and display control unit; Line arranging device can prevent cable from tiing a knot; Meter-measuring device can measure the length of the cable of conveying; Cable is transported to Winder by wire-sending device; Cable winds can be become coil by Winder; Wire scissors can by unnecessary cable cutting after coil winding completes; Wrapping formed coil can take out by line taking device from Winder; Push away line apparatus and the coil on line taking device can be pushed Belt-typing device; Belt-typing device can be wound around adhesive tape outward at coil, shapes to coil shape; Display control unit can control all the other each devices operation start and stop and can operation display interface.
Working process is as follows:
Before startup, first cable is penetrated line arranging device and meter-measuring device, clamp the end of a thread by wire-sending device.After program starts, the end of a thread is dragged on Winder by wire-sending device, the end of a thread is pushed down by Winder, wire-sending device return, Winder starts coiling simultaneously, after coiling completes, wire clamp is lived by wire-sending device, end the end of a thread is pushed down by Winder simultaneously, now line is cut off by wire scissors, then Winder automatically and line taking device align, coil is pitched by line taking device, Winder line ball place unclamps, coil is upwards removed Winder by line taking device, then by pushing away line apparatus, coil is pushed in Belt-typing device track, after putting in place, push away line apparatus self-return, Belt-typing device completes coil band.Pushing away while line apparatus pushes coil open, line taking device self-return, next cable has been sent to Winder again by wire-sending device, starts next cable coiling.
As shown in Figure 2, line arranging device includes glass pulley, fixed link, adapter plate, threading mechanism, connecting rod and sensor; Adapter plate offers through hole; Fixed link and sensor are arranged on the side of adapter plate; Glass pulley is arranged on fixed link; The opposite side of adapter plate is provided with threading mechanism; Connecting rod is fixed on threading mechanism through adapter plate; Connecting rod is provided with pull back spring; Cable arrives meter-measuring device through threading mechanism, adapter plate and glass pulley successively, under normal condition, threading mechanism completes cable straightening under spring supporting, if stuck phenomenon appears in cable above, cable is in the process moved on, spring-compressed, connecting rod extrudes backward, above sensor, after sensor detects that connecting rod stretches out, machine quits work, and damages machine to avoid continuing coiling because cable is stuck.
As shown in Figure 3, meter-measuring device includes rice counting wheel, metal induction screw and metal coil pickup; Multiple metal that is circumferentially evenly provided with of rice counting wheel responds to screw; Metal coil pickup is just installed metal induction screw.
Cable is attached on rice counting wheel, and cable moves forward, and rice counting wheel rotates, and metal induction screw rotates with rice counting wheel, and metal coil pickup senses metal induction screw counting, thus obtains the length of cable conveying.
As shown in Figure 4, wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension cylinder; Switching cylinder controls chuck clamping or unclamps cable; Vertical telescopic cylinder can control chuck and move up and down; Horizontal extension cylinder can control chuck sway.
Switching cylinder works, and chuck steps up the end of a thread, and then vertical telescopic cylinder operation, upwards lifts the end of a thread, and upward movement is to avoid wire scissors.Then horizontal extension cylinder operation, the end of a thread is dragged to above Winder by chuck, and then vertical telescopic cylinder operation is to transferring on Winder, and after the end of a thread is clamped by Winder, unclamp chuck, Yan Yuanlu returns.
As shown in Figure 5, wire scissors includes blade, slide block, slide bar and propelling movement cylinder; Blade is fixed on slide block; Slide block set is on slide bar; Slide block is connected with propelling movement cylinder; Blade shapes is V-shape.
Push cylinder operation, promote slide block and drive blade movement, the slide block of the right and left, simultaneously to intermediary movements, completes thread cutting action.
As shown in Figure 6, Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism; Rotating mechanism passes below substrate, is provided with rolling disc above rotating mechanism; Press line end apparatus and line ball tail apparatus are fixed on rolling disc.
The end of a thread is put on rotating mechanism by wire-sending device, and the end of a thread is pushed down by press line end apparatus, and rotating mechanism rotates and starts coiling, and when coiling completes, the action of line ball tail apparatus, fixes line tail, loose with coil after preventing trimming.Press line end apparatus, line ball tail apparatus and rotating mechanism are fixed on substrate by bearing, and press line end apparatus promotes tension disc 90 degree of rotary motions by up-and-down movement push rod, line ball tail apparatus up-and-down movement, rotating mechanism rotary motion.
As shown in Figure 7, press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod; Line ball cylinder is fixed on substrate; Bearing carrier ring is on rotating mechanism; Tension disc is fixed on rolling disc; Push rod is fixed on bearing through rolling disc; Torque spring is provided with between tension disc and rolling disc; Push rod is arranged on below tension disc; Line ball cylinder can promote bearing and move up and down.
Initial condition, tension disc is in vertical state under torque spring effect, push rod is positioned at below tension disc bottom face, when line ball cylinder stretches out, impeller-hub bearing upward movement, push rod pushes away tension disc, and tension disc is rotated into horizontality by plumbness, thus is pushed down by the end of a thread put between tension disc and rolling disc.Coiling terminates, and after taker pitches coil, cylinder bounces back downwards, and push rod moves downward, and tension disc recovers vertical state under torque spring effect, and now the coil wound can take out by line taking device.
As shown in Figure 8, line ball tail apparatus includes telescopic cylinder, stay bearing plate, pressure-ray film, retracing spring, fixed block, line ball spring and pipe link; Fixed block is arranged on above stay bearing plate through rolling disc; Telescopic cylinder is fixed on substrate; Telescopic cylinder is connected with stay bearing plate; Rolling pearl is provided with between fixed block and stay bearing plate; Retracing spring is provided with between fixed block and rolling disc; Pressure-ray film is connected with fixed block by pipe link; Line ball spring is provided with between pipe link and fixed block.
In winding process, under action of reset spring, whole thread depressing mechanism relies on fixed block head step to be fixed on below rotating disk.At the end of coiling, cylinder stretches out, and stay bearing plate is jack-up upwards, pressure-ray film has a large oblique angle, and during upward movement under Compress Spring effect, line pressure is progressively entered inner side by oblique angle, until fixed by line completely.After coil is pitched by line taking device, cylinder moves downward, and thread depressing mechanism resets.
As shown in Figure 9, line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker; Line taking device is arranged on the top of Winder.At the end of coiling, the action of horizontal line taking cylinder, taker pitches coil, and taker oral area shape is U-shaped.Then vertical line taking cylinder action, lifts taker, and Winder thrown off by coil.
As shown in Figure 10, push away that line apparatus includes rail groove, pushes away line arm, cross wires bar, strip board, push away line cylinder and top line cylinder; Cross wires bar is arranged on and pushes away on line arm; Push away line arm and can be pushed away line air cylinder driven, by coil orbital injection groove; Coil holder by top line air cylinder driven, can be put down by strip board.
After coil upwards takes out by line taking device, the action of top line cylinder, coil holder is put down by strip board, then pushes away the action of line cylinder, and drive pushes away line arm and travels forward, the injection of cross wires bar propelling coil.After putting in place, push away line apparatus and reset, the automatic band of Lacing machine.Upper one coil that band is good is released when orbital injection by next.
As shown in figure 11, motor is fixed on substrate, and is connected with the synchronizing wheel on main shaft by Timing Belt, main shaft has fixed type bearing, and fixed type bearing is connected with substrate, at main shaft one end rod end oscillating bearing, spherical plain bearing rod end is arranged on substrate, about playing supplemental support to main shaft.Rolling disc is arranged on the main shaft other end by set collar, rotates with main shaft.
The present invention is not limited to aforesaid detailed description of the invention.The present invention expands to any new feature of disclosing in this manual or any combination newly, and the step of the arbitrary new method disclosed or process or any combination newly.
Claims (10)
1. a wire coiling machine, is characterized in that: include rack-mounted line arranging device, meter-measuring device, wire scissors, wire-sending device, Winder, line taking device, push away line apparatus, Belt-typing device and display control unit; Described line arranging device can prevent cable from tiing a knot; Described meter-measuring device can measure the length of the cable of conveying; Cable is transported to Winder by described wire-sending device; Cable winds can be become coil by described Winder; Described wire scissors can by unnecessary cable cutting after coil winding completes; Wrapping formed coil can take out by described line taking device from Winder; Coil on line taking device can be pushed Belt-typing device by the described line apparatus that pushes away; Described Belt-typing device can be wound around adhesive tape outward at coil, shapes to coil shape; Described display control unit can control all the other each devices operation start and stop and can operation display interface.
2. a kind of wire coiling machine according to claim 1, is characterized in that: described line arranging device includes glass pulley, fixed link, adapter plate, threading mechanism, connecting rod and sensor; Described adapter plate offers through hole; Described fixed link and sensor are arranged on the side of adapter plate; Described glass pulley is arranged on fixed link; The opposite side of described adapter plate is provided with threading mechanism; Described connecting rod is fixed on threading mechanism through adapter plate; Described connecting rod is provided with pull back spring; Described cable arrives meter-measuring device through threading mechanism, adapter plate and glass pulley successively.
3. a kind of wire coiling machine according to claim 1, is characterized in that: described meter-measuring device includes rice counting wheel, metal induction screw and metal coil pickup; Multiple metal that is circumferentially evenly provided with of described rice counting wheel responds to screw; Described metal coil pickup is just installed metal induction screw.
4. a kind of wire coiling machine according to claim 1, is characterized in that: described wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension cylinder; Described switching cylinder controls chuck clamping or unclamps cable; Described vertical telescopic cylinder can control chuck and move up and down; Described horizontal extension cylinder can control chuck sway.
5. a kind of wire coiling machine according to claim 1, is characterized in that: described wire scissors includes blade, slide block, slide bar and propelling movement cylinder; Described blade is fixed on slide block; Described slide block set is on slide bar; Described slide block is connected with propelling movement cylinder; Described blade shapes is V-shape.
6. a kind of wire coiling machine according to claim 1, is characterized in that: described Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism; Described rotating mechanism passes below substrate, is provided with rolling disc above rotating mechanism; Described press line end apparatus and line ball tail apparatus are fixed on rolling disc.
7. a kind of wire coiling machine according to claim 6, is characterized in that: described press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod; Described line ball cylinder is fixed on substrate; Described bearing carrier ring is on rotating mechanism; Described tension disc is fixed on rolling disc; Described push rod is fixed on bearing through rolling disc; Torque spring is provided with between described tension disc and rolling disc; Described push rod is arranged on below tension disc; Described line ball cylinder can promote bearing and move up and down.
8. a kind of wire coiling machine according to claim 6, is characterized in that: described line ball tail apparatus includes telescopic cylinder, stay bearing plate, pressure-ray film, retracing spring, fixed block, line ball spring and pipe link; Described fixed block is arranged on above stay bearing plate through rolling disc; Described telescopic cylinder is fixed on substrate; Described telescopic cylinder is connected with stay bearing plate; Rolling pearl is provided with between described fixed block and stay bearing plate; Retracing spring is provided with between described fixed block and rolling disc; Described pressure-ray film is connected with fixed block by pipe link; Line ball spring is provided with between described pipe link and fixed block.
9. a kind of wire coiling machine according to claim 1, is characterized in that: described line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker; Described line taking device is arranged on the top of Winder.
10. a kind of wire coiling machine according to claim 1, is characterized in that: described in push away that line apparatus includes rail groove, pushes away line arm, cross wires bar, strip board, push away line cylinder and top line cylinder; Described cross wires bar is arranged on and pushes away on line arm; The described line arm that pushes away can be pushed away line air cylinder driven, by coil orbital injection groove; Coil holder by top line air cylinder driven, can be put down by described strip board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410821323.7A CN104609251B (en) | 2014-12-26 | 2014-12-26 | A kind of coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410821323.7A CN104609251B (en) | 2014-12-26 | 2014-12-26 | A kind of coil winding machine |
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| Publication Number | Publication Date |
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| CN104609251A true CN104609251A (en) | 2015-05-13 |
| CN104609251B CN104609251B (en) | 2017-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410821323.7A Active CN104609251B (en) | 2014-12-26 | 2014-12-26 | A kind of coil winding machine |
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Address after: No. g1-208, China Sensor Network International Innovation Park, No. 200, Linghu Avenue, Xinwu District, Wuxi City, Jiangsu Province, 214000 Patentee after: Wuxi Shengjing Microelectronics Co., Ltd Address before: 214000 Chuangxing incubator, 2nd floor, building F11, 200 Linghu Avenue, Xinwu District, Wuxi City, Jiangsu Province Patentee before: WUXI SHENGJING ELECTRONIC TECHNOLOGY Co.,Ltd. |