CN203582118U - V belt primer and rope core bonding separating machine - Google Patents
V belt primer and rope core bonding separating machine Download PDFInfo
- Publication number
- CN203582118U CN203582118U CN201320768883.1U CN201320768883U CN203582118U CN 203582118 U CN203582118 U CN 203582118U CN 201320768883 U CN201320768883 U CN 201320768883U CN 203582118 U CN203582118 U CN 203582118U
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- primer
- rope core
- cylinder
- wire rope
- band
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Abstract
The utility model discloses a V belt primer and rope core bonding separating machine, comprising a rack; a primer roll support for mounting a primer roll, a primer feeding assembly for clamping primer on the primer roll and forwards conveying the primer, a primer cutting off assembly, a driving roller and a driven rollers connected with a rope core front and back tensioning device are sequentially arranged on the rack from front to back; the driving roller is arranged on a spindle connected with a power device; the primer cutting off assembly is provided with a cutter for cutting off the primer; the cutter is connected with a telescopic device; a separating assembly is arranged at the lower side between the driving roller and the driven roller and comprises a lifting device and a blade holder connected with the lifting device; the blade holder is provided with a blade shaft and a plurality of blades arranged on the blade shaft; a counting sensor for detecting the head of the primer is arranged on the rack; the power device, the primer feeding assembly, the telescopic device, the lifting device, the rope core front and back tensioning device and the counting sensor are all in signal connection with a control system. The V belt primer and rope core bonding separating machine can realize automation.
Description
Technical field
The utility model relates to a kind of V band primer, the bonding separate machine of wire rope core.
Background technology
V band primer adhesion technique in production, in process of production, the made-up belt of having cut apart in advance (band cylinder) is taken off to one to be suspended to before machine, on latter two band roller, then with manually primer head being bonded on made-up belt, stepping pedal clutch, allow main shaft drive active belt roller to rotate, and then when rotating, band cylinder drives primer, primer is bonded on band cylinder, after forwarding primer compression to one week by lower compression roller, manually with scissors, primer is cut off, joint is being connected and taking off belt carcass, once can only process one, the low manual labor of this adhesive bonding method efficiency is large, sometimes when preceding working procedure coiling cutting, while running into the width inequality of new work cutting, when bonding in back, just there will be the bonding not positive problem of made-up belt and primer, make troubles to next step infantees, cause substandard products.
Another kind of group cutting machine is to have utilized the principle of cord V band forming machine (the 100th page of rubber industry handbook nine fascicle rubber manufacturing machinery volume two) to transform.
Its shortcoming: see and cover guide plate after on (1) band jacket casing, cannot play the guiding role. (2) in groups primer can not locate when bonding with band cylinder, while going to compression grooved roller, the most easily there are substandard products. (3) his cutting knife is a cutting knife grooved roller, directly switch on the steel rider of drive roll, rather than cut-out is to break, affected greatly the product design of V-belt. when (4) primer severing and joint, be to grasp by artificial eyesight entirely, the most difficult grasp of this method jointing method. and speed can not soon can only low cruise. directly affected since then bonding production efficiency. (5) at band jacket casing when straining after two rollers, what he leaned on is that leading screw is directly strained, it is short that the morning and evening that this method stops being at motor directly affects band tube length, produce bonding good made-up belt distortion. manually slow speed operation of (6) this equipment, degree of automation is too low.
Utility model content
The purpose of this utility model is to provide a kind of V band primer and V band cotton rope wire rope core laminating separate machine of realizing automation.
For achieving the above object, the utility model adopts following technical scheme: V band primer, the bonding separate machine of wire rope core, comprise frame, in frame, be provided with successively from front to back the primer roll support for primer volume is installed, for the primer feeding assembly that clamps the upper primer of primer volume and be fed forward, primer cuts off assembly, drive roll and the driven voller being connected with tightening device before and after wire rope core, drive roll is arranged on the main shaft being connected with engine installation, primer cuts off assembly and is provided with the cut-off knife for cutting off primer, cut-off knife is connected with retractor device, downside between drive roll and driven voller is provided with cuts apart assembly, cut apart assembly and comprise jacking system and the blade bearing being connected with jacking system, blade bearing is provided with the several circular knifes that arrange on blade shaft and blade shaft, frame is provided with the sensor for countering for surveying primer glue head, described engine installation, primer feeding assembly, retractor device, jacking system, before and after wire rope core, tightening device is all connected with control system signal with sensor for countering.
Described sensor for countering is arranged on the telescopic end of a counting cylinder.
Described primer feeding assembly comprises the binder cylinder that vertically arranges on the positioning groove plate that sets firmly on bearing, bearing, bearing, by binder cylinder, is driven and feeding cylinder for primer being pressed in to the holding pad on positioning groove plate and moving forward and backward for push-and-pull bearing, and holding pad and positioning groove plate are for being oppositely arranged up and down.
Described control system is provided with touch-screen.
Described retractor device is severing cylinder, and severing cylinder and cut-off knife are that rear end is upwardly extending to be obliquely installed.
Described driven voller is arranged on driven voller bearing, before and after wire rope core, tightening device comprises screw feed screw apparatus and tensioning cylinder, driven voller bearing is fixedly connected with the screw in screw feed screw apparatus, leading screw in screw feed screw apparatus is that front and back horizontal-extending and leading screw front end are provided with keyway, the built-in key of keyway, leading screw is connected with driving device by described key, and driving device is connected with leading screw engine installation; The piston rod of tensioning cylinder stretches out forward and described piston rod end is provided with inner chamber, and leading screw rear end is arranged in described inner chamber by bearing.
Drive roll downside is provided with the extrusion bonded roller being connected with jacking system.
Described jacking system is jacking cylinder.
Between drive roll and driven voller, be provided with the insert supporting roller being positioned at directly over circular knife.
Primer roll support is provided with primer volume, and primer volume is coiled to form by primer in a row, and it is 12-20 root that primer volume comprises primer altogether.
V band primer described in the utility model, the bonding separate machine of wire rope core, radical function is by the cotton rope wire rope core winding---band cylinder and primer volume fit together, and become belt carcass, (belt carcass definition: stick the wire rope core half-blank of primer belt carcass.) and simultaneously by the belt carcass itemize cutting posting.(winding, wire rope core definition: cotton rope by the length setting, winds the line on wrapping machine.Around stopping after certain width, the interior outside laminating cushion compound of online rope roll, the process that cuts into certain width by technological requirement is winding working procedure.Be divided into half-blank that the cotton rope surface of certain width is fitted with cushion compound wire rope core.) when work, will be with jacket casing after drive roll and driven voller, can realize primer and the bonding of band cylinder and cut apart, whole process is full-automatic process, does not need manual operation, increases work efficiency, precision is high.Primer feeding assembly can accurately be delivered to drive roll by the primer on primer volume, extrusion bonded roller can be squeezed in primer between extrusion bonded roller and drive roll and realize primer and be with the bonding of cylinder, extrusion bonded roller is connected with jacking system with blade bearing is same, can realize the synchronization lifting of extrusion bonded roller and blade bearing, primer is bonded in after band cylinder by extrusion bonded roller, in the time of between process circular knife and insert supporting roller, several circular knifes on blade bearing cut off primer and band cylinder, and can realize completely and cutting apart, form thus single with belt carcass, counting cylinder and sensor for countering thereof are used for surveying glue head, backward control system is sent signal, when primer glues enough one week on band cylinder, control system is sent signal makes retractor device drive cut-off knife protruding, severing primer, complete once end tape drum bonding process.Wherein screw feed screw apparatus can pull back driven voller, and the distance between increase drive roll and driven voller is to open both upper sheathed band cylinders, and tensioning cylinder can pull back leading screw, and further tension band cylinder, can increase stability, extends the life-span of screw leading screw.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the B-B view in Fig. 1;
?fig. 3 is the structural representation of primer feeding assembly;
Fig. 4 is the right elevation of Fig. 3;
Fig. 5 is the structural representation of cutting apart assembly;
Fig. 6 is the A-A view in Fig. 5;
Fig. 7 is the structural representation of drive roll and driven voller;
Fig. 8 is the structural representation of leading screw;
Fig. 9 is the structural representation of control system.
The specific embodiment
By V band primer, the bonding separate machine of wire rope core shown in Fig. 1-Fig. 9, comprise frame 1, the driven voller 8 that is provided with successively from front to back primer roll support 21 for primer volume 20 is installed, holder rubber roll 19 in frame 1, cuts off assembly, drive roll 13 and be connected with tightening device before and after wire rope core for clamping primer on primer volume 20 the primer feeding assembly 15 being fed forward, primer.
Described primer feeding assembly 15 comprises the binder cylinder 24 that vertically arranges on the positioning groove plate 27 that sets firmly on bearing 25, bearing 25, bearing 25, by binder cylinder 24, is driven and feeding cylinder 23 for primer being pressed in to the holding pad 26 on positioning groove plate 27 and moving forward and backward for push-and-pull bearing 25.Described bearing 25 is the cylinder support plate vertically arranging, the piston rod of binder cylinder 24 stretches out downwards and holding pad 26 is installed in the end of binder cylinder 24 piston rods, holding pad 26 and positioning groove plate 27 are for being oppositely arranged up and down, holding pad 26 is for being pressed in primer positioning groove plate 27, the end face of positioning groove plate 27 is provided with the groove suitable with primer, and many primers on primer volume 20 can be embedded in corresponding groove.The downside of positioning groove plate 27 is installed with positioning seat, the horizontal linear guide rail 28 extending before and after positioning seat is fixedly connected with, horizontal linear guide rail 28 is provided with rail groove, in frame 1, be installed with and embed the rail groove of horizontal linear guide rail 28 the first slide block 29 with horizontal linear guide rail 28 sliding block joints, described feeding cylinder 23 front and back are horizontally set in frame 1, the piston rod of feeding cylinder 23 stretches out backward, and the rear end of feeding cylinder 23 piston rods is fixedly connected with the positioning groove plate 27 on bearing 25.
Primer cuts off assembly and is located at the downside between primer feeding assembly 15 and drive roll 13, primer cuts off assembly and comprises the cut-off knife 18 and the retractor device being connected with cut-off knife 18 for cutting off primer, retractor device is severing cylinder 116, severing cylinder 116 and cut-off knife 18 are that rear end is upwardly extending to be obliquely installed, the piston rod rear side of severing cylinder 116 is also for tilting to protrude upward, cut-off knife 18 can declinate cutting primer feeding assembly 15 and drive roll 13 between primer.
Downside between drive roll 13 and driven voller 8 is provided with cuts apart assembly, cut apart assembly and comprise jacking system and the blade bearing 32 being connected with jacking system, jacking system is jacking cylinder 5, the piston rod of jacking cylinder 5 protrudes upward, jacking cylinder 5 piston rod tops are fixedly connected with blade bearing 32, blade bearing 32 tops are provided with blade shaft 33, 11 circular knifes 16 that blade shaft 33 is provided with, circular knife 16 is pegged graft with blade shaft 33 and is rotatable, the front side of blade bearing 32 is provided with vertical line slideway 30, vertically line slideway 30 is provided with rail groove, in frame 1, be installed with and embed vertical line slideway 30 the second slide block 31 with vertical line slideway 30 sliding block joints.Just drive roll 13 downsides are provided with to the extrusion bonded roller 17 being connected with jacking system, extrusion bonded roller 17 is fixedly connected with the piston rod top of jacking cylinder 5 by pipe link.The quantity that circular knife 16 arranges and primer 3 numbers are suitable, in the present embodiment, primer 3 comprises 20 altogether, so need 19 circular knifes that 20 connected primers 3 are separated into wall scroll primer, can greatly increase work efficiency like this, certainly, the utility model is not limited to above-mentioned form, circular knife 16 can be according to actual needs, arranges multiple.Between drive roll 13 and driven voller 8, be provided with the insert supporting roller 9 being positioned at directly over circular knife 16.Roll shaft and the insert supporting roller 9 of described main shaft 14, driven shaft 35, primer spool 22, holder rubber roll 19, blade shaft 33, extrusion bonded roller 17 all parallel.
Before and after described engine installation, primer feeding assembly 15, retractor device, jacking system, wire rope core, tightening device is all connected with control system 44 circuit with sensor for countering 10, to be control system 44 be circuit with the first motor 36, binder cylinder 24, feeding cylinder 23, severing cylinder 116, jacking cylinder 5, spindle motor 37, tensioning cylinder 2, counting cylinder 12 and sensor for countering 10 is connected, control system 44 is with central process unit and be provided with touch-screen 11, and central process unit is PLC.
V band primer described in the utility model, the bonding separate machine of wire rope core, when work, first primer volume 20 is installed on the primer spool 22 of primer support, then being pressed onto from the primers of primer volume 20 pull-outs between the holding pad 26 of primer feeding assembly 15 and positioning groove plate 27, with binder cylinder 24, compress, again preprepared band cylinder 34 is suspended on the drive roll 13 of front side and the driven voller 8 of rear side, at this moment control system 44 makes the tightening device action of wire rope core front and back: first make spindle motor 37 drive leading screw 4 to rotate, screw 6 moves after driving driven voller bearing 7 and driven voller 8 thereof, increase the distance of drive roll 13 and driven voller 8, open band cylinder 34 completely, then spindle motor 37 stops driving leading screw 4 to rotate, tensioning cylinder 2 pulls back leading screw 4, make the screw 6 on leading screw 4, driven voller bearing 7 and driven voller 8 all move afterwards, then tension band cylinder 34 further, main shaft 14 automatic rotation location under the control of control system 44 after 34 tensionings of band cylinder, after band cylinder 34 is become a full member, control system 44 will make the feeding cylinder 23 of primer feeding assembly 15 by positioning groove plate 27, holding pad 26 and between the two primer are pushed ahead together, primer is delivered to below drive roll 13, at this moment jacking cylinder 5 rises, by primer bond roll and the blade bearing 32 and circular knife 16 jack-up simultaneously thereof that cut apart assembly, primer is pressed between extrusion bonded roller 17 and drive roll 13, main shaft 14 rotates, feeding cylinder 23 is the bearing 25 of primer feeding assembly 15, positioning groove plate 27 and holding pad 26 retract forward, the circular knife 16 of cutting apart assembly is cut apart, several primers are divided into wall scroll, above primer glue head after primer is cut apart forwards to, sensor for countering 10 on counting cylinder 12 detects after glue head, sensor for countering 10 is issued control system 44 by signal, after certain hour, primer adheres to after a complete cycle on band cylinder 34, main shaft 14 stalls, control system 44 will make the piston rod of severing cylinder 116 drive cut-off knife 18 to stretch out, severing primer, then main shaft 14 rotation endings, primer cuts off the severing cylinder 116 of assembly and regains, tensioning cylinder 2 drives leading screw 4 to move ahead to unclamp, taking off the 34 whole operating process of band cylinder finishes, touch-screen 11 can arrange various parameters, all operations were only need be ridden twice switch can complete the whole course of processing, and whole operating process is all that automation completes, easy to operate.
Claims (10)
1. V band primer, the bonding separate machine of wire rope core, it is characterized in that: comprise frame, in frame, be provided with successively from front to back the primer roll support for primer volume is installed, for the primer feeding assembly that clamps the upper primer of primer volume and be fed forward, primer cuts off assembly, drive roll and the driven voller being connected with tightening device before and after wire rope core, drive roll is arranged on the main shaft being connected with engine installation, primer cuts off assembly and is provided with the cut-off knife for cutting off primer, cut-off knife is connected with retractor device, downside between drive roll and driven voller is provided with cuts apart assembly, cut apart assembly and comprise jacking system and the blade bearing being connected with jacking system, blade bearing is provided with the several circular knifes that arrange on blade shaft and blade shaft, frame is provided with the sensor for countering for surveying primer glue head, described engine installation, primer feeding assembly, retractor device, jacking system, before and after wire rope core, tightening device is all connected with control system signal with sensor for countering.
2. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, is characterized in that: described sensor for countering is arranged on the telescopic end of a counting cylinder.
3. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, it is characterized in that: described primer feeding assembly comprises the binder cylinder that vertically arranges on the positioning groove plate that sets firmly on bearing, bearing, bearing, by binder cylinder, driven and feeding cylinder for primer being pressed in to the holding pad on positioning groove plate and moving forward and backward for push-and-pull bearing, and holding pad and positioning groove plate are for being oppositely arranged up and down.
4. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, is characterized in that: described control system is provided with touch-screen.
5. V as claimed in claim 1 band primer, the bonding separate machine of wire rope core, is characterized in that: described retractor device is severing cylinder, and severing cylinder and cut-off knife are that rear end is upwardly extending to be obliquely installed.
6. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, it is characterized in that: described driven voller is arranged on driven voller bearing, before and after wire rope core, tightening device comprises screw feed screw apparatus and tensioning cylinder, driven voller bearing is fixedly connected with the screw in screw feed screw apparatus, leading screw in screw feed screw apparatus is that front and back horizontal-extending and leading screw front end are provided with keyway, the built-in key of keyway, leading screw is connected with driving device by described key, and driving device is connected with leading screw engine installation; The piston rod of tensioning cylinder stretches out forward and described piston rod end is provided with inner chamber, and leading screw rear end is arranged in described inner chamber by bearing.
7. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, is characterized in that: drive roll downside is provided with the extrusion bonded roller being connected with jacking system.
8. V band primer as claimed in claim 7, the bonding separate machine of wire rope core, is characterized in that: described jacking system is jacking cylinder.
9. V as claimed in claim 8 band primer, the bonding separate machine of wire rope core, is characterized in that: between drive roll and driven voller, be provided with the insert supporting roller being positioned at directly over circular knife.
10. V band primer as claimed in claim 1, the bonding separate machine of wire rope core, is characterized in that: primer roll support is provided with primer volume, and primer volume is coiled to form by primer in a row, and it is 12-20 root that primer volume comprises primer altogether.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320768883.1U CN203582118U (en) | 2013-11-29 | 2013-11-29 | V belt primer and rope core bonding separating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320768883.1U CN203582118U (en) | 2013-11-29 | 2013-11-29 | V belt primer and rope core bonding separating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203582118U true CN203582118U (en) | 2014-05-07 |
Family
ID=50580070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320768883.1U Withdrawn - After Issue CN203582118U (en) | 2013-11-29 | 2013-11-29 | V belt primer and rope core bonding separating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203582118U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693499A (en) * | 2013-11-29 | 2014-04-02 | 要银安 | V-belt base glue and rope core bonding divider |
| CN105129495A (en) * | 2015-09-02 | 2015-12-09 | 宁波宏协承汽车部件有限公司 | Adhesive tape machine capable of pasting 3M thermosensitive adhesive tape automatically |
| CN105196675A (en) * | 2015-09-30 | 2015-12-30 | 仙居县锦达密封件有限公司 | Adhesive tape production equipment for lower clamp strip products of front barrier seals of automotive glass |
-
2013
- 2013-11-29 CN CN201320768883.1U patent/CN203582118U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103693499A (en) * | 2013-11-29 | 2014-04-02 | 要银安 | V-belt base glue and rope core bonding divider |
| CN103693499B (en) * | 2013-11-29 | 2016-03-30 | 要银安 | V is with primer, wire rope core bonding separate machine |
| CN105129495A (en) * | 2015-09-02 | 2015-12-09 | 宁波宏协承汽车部件有限公司 | Adhesive tape machine capable of pasting 3M thermosensitive adhesive tape automatically |
| CN105129495B (en) * | 2015-09-02 | 2017-03-22 | 宁波宏协承汽车部件有限公司 | Adhesive tape machine capable of pasting 3M thermosensitive adhesive tape automatically |
| CN105196675A (en) * | 2015-09-30 | 2015-12-30 | 仙居县锦达密封件有限公司 | Adhesive tape production equipment for lower clamp strip products of front barrier seals of automotive glass |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Weishi three hi tech Industry Co., Ltd. Assignor: Yao Yinan Contract record no.: 2015410000004 Denomination of utility model: V-belt base glue and rope core bonding divider Granted publication date: 20140507 License type: Exclusive License Record date: 20150205 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20140507 Effective date of abandoning: 20160330 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |