CN104609251B - A kind of coil winding machine - Google Patents

A kind of coil winding machine Download PDF

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Publication number
CN104609251B
CN104609251B CN201410821323.7A CN201410821323A CN104609251B CN 104609251 B CN104609251 B CN 104609251B CN 201410821323 A CN201410821323 A CN 201410821323A CN 104609251 B CN104609251 B CN 104609251B
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China
Prior art keywords
line
cylinder
coil
fixed
winder
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CN201410821323.7A
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Chinese (zh)
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CN104609251A (en
Inventor
杨黎明
赵先锋
罗亮
杨德富
黄秀平
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Wuxi Shengjing Microelectronics Co., Ltd
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SICHUAN JIUANXIN ELECTRONIC TECHNOLOGY CO LTD
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Publication of CN104609251A publication Critical patent/CN104609251A/en
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Abstract

The invention provides a kind of technical scheme of coil winding machine, the program includes rack-mounted line arranging device, meter-measuring device, cutting facility, wire-sending device, Winder, line taking device, push away line device, Belt-typing device and display control unit.The program can realize automatic gauge length, automatic cutting, automatic winding and automatic band, and operating personnel need to only carry out thread-changing and exclude the operation such as simple fault, substantially increase production efficiency, it is ensured that the uniformity of coiling shape.

Description

A kind of coil winding machine
Technical field
The present invention relates to winding machines, especially a kind of coil winding machine.
Background technology
At present, civil explosive industry detonator wire winding be first by thread trimmer by detonator be cut into regulation rice, then By the manual pitch of the laps of workman, it is coiled into after O-ring, then cover paper bag.Artificial pitch of the laps efficiency is low, the bad control of homogeneity of product, not only Technique falls behind, and personnel's expense is excessive, causes product cost to increase.By retrieving and investigating, current Winder is relatively more, But Full-automatic coiling and band can be realized, while ensureing the less of production efficiency, this is the deficiency present in prior art Place.
The content of the invention
The purpose of the present invention, aiming at the deficiency present in prior art, and provides a kind of technical scheme of coil winding machine, The program can realize automatic gauge length, it is automatic cut, automatic winding and automatic band, operating personnel need to only carry out thread-changing and The operation such as simple fault is excluded, production efficiency is substantially increased, it is ensured that the uniformity of coiling shape.
This programme is achieved by the following technical measures:
A kind of coil winding machine, it is characterized in that:Include rack-mounted line arranging device, meter-measuring device, cutting facility, send Line apparatus, Winder, line taking device, push away line device, Belt-typing device and display control unit;Line arranging device can prevent cable Knot;Meter-measuring device can measure the length of the cable of conveying;Cable is transported to Winder by wire-sending device;Winder energy By cable winds into coil;Cutting facility can be after the completion of coil winding by unnecessary cable cutting;Line taking device can be by Wrapping formed coil takes out from Winder;Coil on line taking device can be pushed into Belt-typing device by push away line device;Beam Belting can wind adhesive tape outside coil, and coil shape is shaped;Display control unit can control remaining each device Operation start and stop simultaneously being capable of operation display interface.
It is used as the preferred of this programme:Line arranging device includes glass pulley, fix bar, fixed plate, threading mechanism, connecting rod and biography Sensor;Through hole is offered in fixed plate;Fix bar and sensor are arranged on the side of fixed plate;Glass pulley is arranged on fix bar On;The opposite side of fixed plate is provided with threading mechanism;Connecting rod is fixed on threading mechanism through fixed plate;It is provided with back on connecting rod Position spring;Cable sequentially passes through threading mechanism, fixed plate and glass pulley and reaches meter-measuring device.
It is used as the preferred of this programme:Meter-measuring device includes rice counting wheel, metal sensing screw and metal inductive pick-up;Meter Multiple metal sensing screws are evenly arranged with the circumference of rice wheel;Metal inductive pick-up is just installed to metal sensing screw.
It is used as the preferred of this programme:Wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension gas Cylinder;Switching cylinder control chuck clamps or unclamped cable;Vertical telescopic cylinder can control chuck to move up and down;Horizontal extension Cylinder can control chuck to move left and right.
It is used as the preferred of this programme:Cutting facility includes blade, sliding block, slide bar and push cylinder;Blade is fixed on cunning On block;Slide block set is on slide bar;Sliding block is connected with push cylinder;Blade shapes are V-shape.
It is used as the preferred of this programme:Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism; Rotating mechanism is passed below substrate, and rotation dish is provided with above rotating mechanism;Press line end apparatus and line ball tail apparatus are fixed on In rotation dish.
It is used as the preferred of this programme:Press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod; Line ball cylinder is fixed on substrate;Bearing holder (housing, cover) is on rotating mechanism;Tension disc is fixed in rotation dish;Push rod is solid through rotation dish It is scheduled on bearing;Torque spring is provided between tension disc and rotation dish;Push rod is arranged on below tension disc;Line ball cylinder can Bearing is promoted to move up and down.
It is used as the preferred of this programme:Line ball tail apparatus includes telescopic cylinder, supporting plate, pressure-ray film, back-moving spring, fixation Block, line ball spring and connecting rod;Fixed block is arranged on above supporting plate through rotation dish;Telescopic cylinder is fixed on substrate;Stretch Contracting cylinder is connected with supporting plate;Rolling pearl is provided between fixed block and supporting plate;It is provided between fixed block and rotation dish multiple Position spring;Pressure-ray film is connected by connecting rod with fixed block;Line ball spring is provided between connecting rod and fixed block.
It is used as the preferred of this programme:Line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker;Line taking Device is arranged on the top of Winder.
It is used as the preferred of this programme:Push away line device include rail groove, push away line arm, cross wires bar, strip board, push away line cylinder and Top line cylinder;Cross wires bar is arranged on push away line arm;Push away line arm can be driven by push away line cylinder, by coil orbital injection groove;Top line Plate can be driven by top line cylinder, and coil support is put down.
The beneficial effect of this programme can be learnt according to the narration to such scheme, because line arranging device can in this scenario Prevent cable from knotting, meter-measuring device can measure the length of cable of conveying, cutting facility can realize automatic shearing, Winder Can automatic winding, and can prevent cable from scattering, the coil wound can be delivered to beam by line taking device and push away line device automatically Belting is encapsulated, and is drastically increased production efficiency, is saved artificial demand, and the specification and uniformity of product have obtained pole The earth is lifted.
As can be seen here, the present invention compared with prior art, improves with prominent substantive distinguishing features and significantly, and it is implemented Beneficial effect be also obvious.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of line arranging device.
Fig. 3 is the structural representation of meter-measuring device.
Fig. 4 is the structural representation of wire-sending device.
Fig. 5 is the structural representation of cutting facility.
Fig. 6 is the structural representation of Winder.
Fig. 7 is the structural representation of press line end apparatus.
Fig. 8 is the structural representation of line ball tail apparatus.
Fig. 9 is the structural representation of line taking device.
Figure 10 is the structural representation of push away line device.
Figure 11 is the structural representation of rotating mechanism.
In figure, 1 is frame, and 2 be line arranging device, and 3 be meter-measuring device, and 4 be wire-sending device, and 5 be Winder, and 6 be line taking Device, 7 be cutting facility, and 8 be push away line device, and 9 be Belt-typing device, and 10 be display control unit, and 11 be fixed plate, and 12 be fixation Bar, 13 be glass pulley, and 14 be sensor, and 15 be threading mechanism, and 16 be connecting rod, and 17 be return spring, and 18 be rice counting wheel, and 19 be gold Category sensing screw, 20 be metal inductive pick-up, and 21 be chuck, and 22 be switching cylinder, and 23 be vertical telescopic cylinder, and 24 be level Telescopic cylinder, 25 be blade, and 26 be sliding block, and 27 be slide bar, and 28 be push cylinder, and 29 be substrate, and 30 be press line end apparatus, and 31 are Line ball tail apparatus, 32 be rotation dish, and 33 be taker, and 34 be vertical line taking cylinder, and 35 be horizontal line taking cylinder, and 36 be push away line gas Cylinder, 37 be push away line arm, and 38 be cross wires bar, and 39 be top line cylinder, and 40 be strip board, and 41 be rail groove, and 201 be line ball cylinder.202 It is torsion spring for bearing, 204,205 be tension disc, and 206 be push rod, and 301 be telescopic cylinder, and 302 be supporting plate, and 304 be reset bullet Spring, 308 be pressure-ray film, and 401 be motor, and 402 be timing belt, and 403 be main shaft, and 404 be spherical plain bearing rod end, and 405 be fixing axle Hold, 406 be retainer ring.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive Feature and/or step beyond, can combine in any way.
This specification(Including any accessory claim, summary and accompanying drawing)Disclosed in any feature, except non-specifically is chatted State, can alternative features equivalent by other or with similar purpose replaced.I.e., unless specifically stated otherwise, each feature It is an example in a series of equivalent or similar characteristics.
As shown in figure 1, this programme includes rack-mounted line arranging device, meter-measuring device, cutting facility, line sending dress Put, Winder, line taking device, push away line device, Belt-typing device and display control unit;Line arranging device can prevent marking of cables Knot;Meter-measuring device can measure the length of the cable of conveying;Cable is transported to Winder by wire-sending device;Winder can be by Cable winds are into coil;Cutting facility can be after the completion of coil winding by unnecessary cable cutting;Line taking device will can be twined Coil around shaping takes out from Winder;Coil on line taking device can be pushed into Belt-typing device by push away line device;Band Device can wind adhesive tape outside coil, and coil shape is shaped;Display control unit can control the fortune of remaining each device Row start and stop simultaneously being capable of operation display interface.
The course of work is as follows:
Before startup, cable is penetrated into line arranging device and meter-measuring device first, the end of a thread is clamped by wire-sending device.Program starts Afterwards, the end of a thread is dragged on Winder by wire-sending device, and Winder pushes down the end of a thread, wire-sending device return, while Winder Start coiling, after the completion of coiling, wire-sending device lives wire clamp, while Winder pushes down end the end of a thread, now cutting facility Line is cut, then Winder is aligned with line taking device automatically, and line taking device forks coil, it is loose at Winder line ball Open, coil is removed Winder by line taking device upwards, then coil is pushed into Belt-typing device track by push away line device, in place Afterwards, push away line device self-return, Belt-typing device completes coil band.While push away line device pushes coil open, line taking device is certainly Next cable has been sent to Winder by dynamic return, wire-sending device again, starts next cable coiling.
As shown in Fig. 2 line arranging device includes glass pulley, fix bar, fixed plate, threading mechanism, connecting rod and sensor;Gu Through hole is offered in fixed board;Fix bar and sensor are arranged on the side of fixed plate;Glass pulley is arranged in fix bar;Fixed plate Opposite side threading mechanism is installed;Connecting rod is fixed on threading mechanism through fixed plate;Return spring is provided with connecting rod;Line Cable sequentially passes through threading mechanism, fixed plate and glass pulley and reached under meter-measuring device, normal condition, and threading mechanism is under spring supporting Complete cable straightening, if above stuck phenomenon occurs in cable, cable is during moving on, spring-compressed, connecting rod to After extrude, by above sensor, sensor is detected after connecting rod stretches out, and machine is stopped, to avoid because cable is stuck Continue around line loss bad machine.
As shown in figure 3, meter-measuring device includes rice counting wheel, metal sensing screw and metal inductive pick-up;Rice counting wheel Multiple metal sensing screws are evenly arranged with circumference;Metal inductive pick-up is just installed to metal sensing screw.
Cable is attached on rice counting wheel, and cable is moved forward, and rice counting wheel is rotated, and metal senses screw and rotates one with rice counting wheel Rise and rotate, metal inductive pick-up senses that metal sensing screw is counted, so as to obtain the length of cable conveying.
As shown in figure 4, wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension cylinder;Switch Cylinder control chuck clamps or unclamped cable;Vertical telescopic cylinder can control chuck to move up and down;Horizontal extension cylinder energy Enough control chucks are moved left and right.
Switching cylinder works, and chuck steps up the end of a thread, and then vertical telescopic cylinder operation, is lifted up the end of a thread, upwards motion It is to avoid cutting facility.The end of a thread is dragged to above Winder by then horizontal extension cylinder operation, chuck, is then vertically stretched Contracting cylinder operation unclamps chuck to transferring on Winder after Winder clamps the end of a thread, along backtracking.
As shown in figure 5, cutting facility includes blade, sliding block, slide bar and push cylinder;Blade is fixed on sliding block;It is sliding Block is enclosed on slide bar;Sliding block is connected with push cylinder;Blade shapes are V-shape.
Push cylinder works, and promotes sliding block to drive blade movement, and the sliding block of the right and left completes to cut simultaneously to intermediary movements Line is acted.
As shown in fig. 6, Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism;Rotating mechanism Passed below from substrate, rotation dish is provided with above rotating mechanism;Press line end apparatus and line ball tail apparatus are fixed in rotation dish.
The end of a thread is put on rotating mechanism by wire-sending device, and press line end apparatus pushes down the end of a thread, rotating mechanism rotate start around Line, when coiling is completed, the action of line ball tail apparatus is fixed line tail, to prevent that coil is loose after trimming.Press line end apparatus, pressure Line tail apparatus and rotating mechanism are fixed on substrate by bearing, and press line end apparatus promotes tension disc by up and down motion push rod 90 degree of rotary motions, line ball tail apparatus moves up and down, rotating mechanism rotary motion.
As shown in fig. 7, press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod;Line ball gas Cylinder is fixed on substrate;Bearing holder (housing, cover) is on rotating mechanism;Tension disc is fixed in rotation dish;Push rod is fixed on axle through rotation dish Hold;Torque spring is provided between tension disc and rotation dish;Push rod is arranged on below tension disc;Line ball cylinder being capable of impeller-hub Hold and move up and down.
Original state, tension disc is in vertical state under torque spring effect, and push rod is located at below tension disc bottom face, When line ball cylinder stretches out, bearing block is promoted to move upwards, push rod pushes away tension disc, and tension disc is rotated into horizontal by plumbness State, so that the end of a thread being put between tension disc and rotation dish be pushed down.Coiling terminates, and taker is forked after coil, and cylinder is downward Retraction, push rod is moved downward, and tension disc recovers vertical state under torque spring effect, and now line taking device can be by the line wound Circle takes out.
As shown in figure 8, line ball tail apparatus includes telescopic cylinder, supporting plate, pressure-ray film, back-moving spring, fixed block, line ball Spring and connecting rod;Fixed block is arranged on above supporting plate through rotation dish;Telescopic cylinder is fixed on substrate;Telescopic cylinder with Supporting plate is connected;Rolling pearl is provided between fixed block and supporting plate;Back-moving spring is provided between fixed block and rotation dish;Pressure Line piece is connected by connecting rod with fixed block;Line ball spring is provided between connecting rod and fixed block.
In winding process, under action of reset spring, whole thread depressing mechanism is fixed on rotating disk by fixed block header step Below.At the end of coiling, cylinder stretches out, the upward jack-up of supporting plate, has one big oblique angle on pressure-ray film, upwards in compression during motion Under spring effect, line is progressively pressed into inner side by oblique angle, until completely fixing line.After line taking device forks coil, gas Cylinder is moved downward, and thread depressing mechanism resets.
As shown in figure 9, line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker;Line taking device is set In the top of Winder.At the end of coiling, horizontal line taking cylinder action, taker forks coil, and taker oral area shape is in U Type.Then vertical line taking cylinder action, taker is lifted, coil disengages Winder.
As shown in Figure 10, push away line device includes rail groove, push away line arm, cross wires bar, strip board, push away line cylinder and top line gas Cylinder;Cross wires bar is arranged on push away line arm;Push away line arm can be driven by push away line cylinder, by coil orbital injection groove;Strip board can Driven by top line cylinder, coil support is put down.
After line taking device takes out coil upwards, top line cylinder action, strip board equals coil support, and then push away line cylinder is moved Make, drive push away line arm to travel forward, cross wires bar propelling coil injection.After in place, push away line device resets, the automatic beam of Lacing machine Band.Next in orbital injection by the upper one good coil release of band.
As shown in figure 11, motor is fixed on substrate, and is connected by timing belt with the synchronizing wheel on main shaft, is had on main shaft Fixing bearing, fixing bearing and substrate connection, in main shaft one end rod end oscillating bearing, spherical plain bearing rod end is arranged on substrate On, Auxiliary support or so is risen to main shaft.Rotation dish is arranged on the main shaft other end by retainer ring, is rotated with main shaft.
The invention is not limited in foregoing embodiment.The present invention, which is expanded to, any in this manual to be disclosed New feature or any new combination, and disclose any new method or process the step of or any new combination.

Claims (9)

1. a kind of coil winding machine, it is characterized in that:Include rack-mounted line arranging device, meter-measuring device, cutting facility, line sending Device, Winder, line taking device, push away line device, Belt-typing device and display control unit;The line arranging device can prevent line Cable knots;The meter-measuring device can measure the length of the cable of conveying;Cable is transported to Winder by the wire-sending device; The Winder can be by cable winds into coil;The cutting facility can be cut unnecessary cable after the completion of coil winding It is disconnected;The line taking device can take out Wrapping formed coil from Winder;The push away line device can fill line taking The coil push-in Belt-typing device put;The Belt-typing device can wind adhesive tape outside coil, and coil shape is shaped;It is described aobvious The operation start and stop of remaining each device can be controlled and being capable of operation display interface by showing control device;The line arranging device includes Glass pulley, fix bar, fixed plate, threading mechanism, connecting rod and sensor;Through hole is offered in the fixed plate;The fix bar The side of fixed plate is arranged on sensor;The glass pulley is arranged in fix bar;The opposite side of the fixed plate is provided with Threading mechanism;The connecting rod is fixed on threading mechanism through fixed plate;Return spring is provided with the connecting rod;The cable Sequentially pass through threading mechanism, fixed plate and glass pulley and reach meter-measuring device.
2. a kind of coil winding machine according to claim 1, it is characterized in that:The meter-measuring device includes rice counting wheel, metal sense Answer screw and metal inductive pick-up;Multiple metal sensing screws are evenly arranged with the circumference of the rice counting wheel;The metal Inductive pick-up is just installed to metal sensing screw.
3. a kind of coil winding machine according to claim 1, it is characterized in that:The wire-sending device include chuck, switching cylinder, Vertical telescopic cylinder, horizontal extension cylinder;The switching cylinder control chuck clamps or unclamped cable;The vertical telescopic gas Cylinder can control chuck to move up and down;The horizontal extension cylinder can control chuck to move left and right.
4. a kind of coil winding machine according to claim 1, it is characterized in that:The cutting facility includes blade, sliding block, slide bar And push cylinder;The blade is fixed on sliding block;The slide block set is on slide bar;The sliding block is connected with push cylinder;Institute Blade shapes are stated for V-shape.
5. a kind of coil winding machine according to claim 1, it is characterized in that:The Winder includes substrate, line ball head dress Put, line ball tail apparatus and rotating mechanism;The rotating mechanism is passed below substrate, and rotation dish is provided with above rotating mechanism; Press line end apparatus and the line ball tail apparatus is fixed in rotation dish.
6. a kind of coil winding machine according to claim 5, it is characterized in that:The press line end apparatus includes torque spring, pressure Line cylinder, tension disc, bearing and push rod;The line ball cylinder is fixed on substrate;The bearing holder (housing, cover) is on rotating mechanism;It is described Tension disc is fixed in rotation dish;The push rod is fixed on bearing through rotation dish;Set between the tension disc and rotation dish It is equipped with torque spring;The push rod is arranged on below tension disc;The line ball cylinder can promote bearing to move up and down.
7. a kind of coil winding machine according to claim 5, it is characterized in that:The line ball tail apparatus includes telescopic cylinder, branch Fagging, pressure-ray film, back-moving spring, fixed block, line ball spring and connecting rod;The fixed block is arranged on supporting plate through rotation dish Top;The telescopic cylinder is fixed on substrate;The telescopic cylinder is connected with supporting plate;Between the fixed block and supporting plate It is provided with rolling pearl;Back-moving spring is provided between the fixed block and rotation dish;The pressure-ray film passes through connecting rod and fixation Block is connected;Line ball spring is provided between the connecting rod and fixed block.
8. a kind of coil winding machine according to claim 1, it is characterized in that:The line taking device include horizontal line taking cylinder, Vertical line taking cylinder, taker;The line taking device is arranged on the top of Winder.
9. a kind of coil winding machine according to claim 1, it is characterized in that:The push away line device include rail groove, push away line arm, Cross wires bar, strip board, push away line cylinder and top line cylinder;The cross wires bar is arranged on push away line arm;The push away line arm can be pushed away Line cylinder drives, by coil orbital injection groove;The strip board can be driven by top line cylinder, and coil support is put down.
CN201410821323.7A 2014-12-26 2014-12-26 A kind of coil winding machine Active CN104609251B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104609251B true CN104609251B (en) 2017-09-15

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