The content of the invention
The purpose of the present invention, aiming at the deficiency present in prior art, and provides a kind of technical scheme of coil winding machine,
The program can realize automatic gauge length, it is automatic cut, automatic winding and automatic band, operating personnel need to only carry out thread-changing and
The operation such as simple fault is excluded, production efficiency is substantially increased, it is ensured that the uniformity of coiling shape.
This programme is achieved by the following technical measures:
A kind of coil winding machine, it is characterized in that:Include rack-mounted line arranging device, meter-measuring device, cutting facility, send
Line apparatus, Winder, line taking device, push away line device, Belt-typing device and display control unit;Line arranging device can prevent cable
Knot;Meter-measuring device can measure the length of the cable of conveying;Cable is transported to Winder by wire-sending device;Winder energy
By cable winds into coil;Cutting facility can be after the completion of coil winding by unnecessary cable cutting;Line taking device can be by
Wrapping formed coil takes out from Winder;Coil on line taking device can be pushed into Belt-typing device by push away line device;Beam
Belting can wind adhesive tape outside coil, and coil shape is shaped;Display control unit can control remaining each device
Operation start and stop simultaneously being capable of operation display interface.
It is used as the preferred of this programme:Line arranging device includes glass pulley, fix bar, fixed plate, threading mechanism, connecting rod and biography
Sensor;Through hole is offered in fixed plate;Fix bar and sensor are arranged on the side of fixed plate;Glass pulley is arranged on fix bar
On;The opposite side of fixed plate is provided with threading mechanism;Connecting rod is fixed on threading mechanism through fixed plate;It is provided with back on connecting rod
Position spring;Cable sequentially passes through threading mechanism, fixed plate and glass pulley and reaches meter-measuring device.
It is used as the preferred of this programme:Meter-measuring device includes rice counting wheel, metal sensing screw and metal inductive pick-up;Meter
Multiple metal sensing screws are evenly arranged with the circumference of rice wheel;Metal inductive pick-up is just installed to metal sensing screw.
It is used as the preferred of this programme:Wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension gas
Cylinder;Switching cylinder control chuck clamps or unclamped cable;Vertical telescopic cylinder can control chuck to move up and down;Horizontal extension
Cylinder can control chuck to move left and right.
It is used as the preferred of this programme:Cutting facility includes blade, sliding block, slide bar and push cylinder;Blade is fixed on cunning
On block;Slide block set is on slide bar;Sliding block is connected with push cylinder;Blade shapes are V-shape.
It is used as the preferred of this programme:Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism;
Rotating mechanism is passed below substrate, and rotation dish is provided with above rotating mechanism;Press line end apparatus and line ball tail apparatus are fixed on
In rotation dish.
It is used as the preferred of this programme:Press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod;
Line ball cylinder is fixed on substrate;Bearing holder (housing, cover) is on rotating mechanism;Tension disc is fixed in rotation dish;Push rod is solid through rotation dish
It is scheduled on bearing;Torque spring is provided between tension disc and rotation dish;Push rod is arranged on below tension disc;Line ball cylinder can
Bearing is promoted to move up and down.
It is used as the preferred of this programme:Line ball tail apparatus includes telescopic cylinder, supporting plate, pressure-ray film, back-moving spring, fixation
Block, line ball spring and connecting rod;Fixed block is arranged on above supporting plate through rotation dish;Telescopic cylinder is fixed on substrate;Stretch
Contracting cylinder is connected with supporting plate;Rolling pearl is provided between fixed block and supporting plate;It is provided between fixed block and rotation dish multiple
Position spring;Pressure-ray film is connected by connecting rod with fixed block;Line ball spring is provided between connecting rod and fixed block.
It is used as the preferred of this programme:Line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker;Line taking
Device is arranged on the top of Winder.
It is used as the preferred of this programme:Push away line device include rail groove, push away line arm, cross wires bar, strip board, push away line cylinder and
Top line cylinder;Cross wires bar is arranged on push away line arm;Push away line arm can be driven by push away line cylinder, by coil orbital injection groove;Top line
Plate can be driven by top line cylinder, and coil support is put down.
The beneficial effect of this programme can be learnt according to the narration to such scheme, because line arranging device can in this scenario
Prevent cable from knotting, meter-measuring device can measure the length of cable of conveying, cutting facility can realize automatic shearing, Winder
Can automatic winding, and can prevent cable from scattering, the coil wound can be delivered to beam by line taking device and push away line device automatically
Belting is encapsulated, and is drastically increased production efficiency, is saved artificial demand, and the specification and uniformity of product have obtained pole
The earth is lifted.
As can be seen here, the present invention compared with prior art, improves with prominent substantive distinguishing features and significantly, and it is implemented
Beneficial effect be also obvious.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of line arranging device.
Fig. 3 is the structural representation of meter-measuring device.
Fig. 4 is the structural representation of wire-sending device.
Fig. 5 is the structural representation of cutting facility.
Fig. 6 is the structural representation of Winder.
Fig. 7 is the structural representation of press line end apparatus.
Fig. 8 is the structural representation of line ball tail apparatus.
Fig. 9 is the structural representation of line taking device.
Figure 10 is the structural representation of push away line device.
Figure 11 is the structural representation of rotating mechanism.
In figure, 1 is frame, and 2 be line arranging device, and 3 be meter-measuring device, and 4 be wire-sending device, and 5 be Winder, and 6 be line taking
Device, 7 be cutting facility, and 8 be push away line device, and 9 be Belt-typing device, and 10 be display control unit, and 11 be fixed plate, and 12 be fixation
Bar, 13 be glass pulley, and 14 be sensor, and 15 be threading mechanism, and 16 be connecting rod, and 17 be return spring, and 18 be rice counting wheel, and 19 be gold
Category sensing screw, 20 be metal inductive pick-up, and 21 be chuck, and 22 be switching cylinder, and 23 be vertical telescopic cylinder, and 24 be level
Telescopic cylinder, 25 be blade, and 26 be sliding block, and 27 be slide bar, and 28 be push cylinder, and 29 be substrate, and 30 be press line end apparatus, and 31 are
Line ball tail apparatus, 32 be rotation dish, and 33 be taker, and 34 be vertical line taking cylinder, and 35 be horizontal line taking cylinder, and 36 be push away line gas
Cylinder, 37 be push away line arm, and 38 be cross wires bar, and 39 be top line cylinder, and 40 be strip board, and 41 be rail groove, and 201 be line ball cylinder.202
It is torsion spring for bearing, 204,205 be tension disc, and 206 be push rod, and 301 be telescopic cylinder, and 302 be supporting plate, and 304 be reset bullet
Spring, 308 be pressure-ray film, and 401 be motor, and 402 be timing belt, and 403 be main shaft, and 404 be spherical plain bearing rod end, and 405 be fixing axle
Hold, 406 be retainer ring.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.
This specification(Including any accessory claim, summary and accompanying drawing)Disclosed in any feature, except non-specifically is chatted
State, can alternative features equivalent by other or with similar purpose replaced.I.e., unless specifically stated otherwise, each feature
It is an example in a series of equivalent or similar characteristics.
As shown in figure 1, this programme includes rack-mounted line arranging device, meter-measuring device, cutting facility, line sending dress
Put, Winder, line taking device, push away line device, Belt-typing device and display control unit;Line arranging device can prevent marking of cables
Knot;Meter-measuring device can measure the length of the cable of conveying;Cable is transported to Winder by wire-sending device;Winder can be by
Cable winds are into coil;Cutting facility can be after the completion of coil winding by unnecessary cable cutting;Line taking device will can be twined
Coil around shaping takes out from Winder;Coil on line taking device can be pushed into Belt-typing device by push away line device;Band
Device can wind adhesive tape outside coil, and coil shape is shaped;Display control unit can control the fortune of remaining each device
Row start and stop simultaneously being capable of operation display interface.
The course of work is as follows:
Before startup, cable is penetrated into line arranging device and meter-measuring device first, the end of a thread is clamped by wire-sending device.Program starts
Afterwards, the end of a thread is dragged on Winder by wire-sending device, and Winder pushes down the end of a thread, wire-sending device return, while Winder
Start coiling, after the completion of coiling, wire-sending device lives wire clamp, while Winder pushes down end the end of a thread, now cutting facility
Line is cut, then Winder is aligned with line taking device automatically, and line taking device forks coil, it is loose at Winder line ball
Open, coil is removed Winder by line taking device upwards, then coil is pushed into Belt-typing device track by push away line device, in place
Afterwards, push away line device self-return, Belt-typing device completes coil band.While push away line device pushes coil open, line taking device is certainly
Next cable has been sent to Winder by dynamic return, wire-sending device again, starts next cable coiling.
As shown in Fig. 2 line arranging device includes glass pulley, fix bar, fixed plate, threading mechanism, connecting rod and sensor;Gu
Through hole is offered in fixed board;Fix bar and sensor are arranged on the side of fixed plate;Glass pulley is arranged in fix bar;Fixed plate
Opposite side threading mechanism is installed;Connecting rod is fixed on threading mechanism through fixed plate;Return spring is provided with connecting rod;Line
Cable sequentially passes through threading mechanism, fixed plate and glass pulley and reached under meter-measuring device, normal condition, and threading mechanism is under spring supporting
Complete cable straightening, if above stuck phenomenon occurs in cable, cable is during moving on, spring-compressed, connecting rod to
After extrude, by above sensor, sensor is detected after connecting rod stretches out, and machine is stopped, to avoid because cable is stuck
Continue around line loss bad machine.
As shown in figure 3, meter-measuring device includes rice counting wheel, metal sensing screw and metal inductive pick-up;Rice counting wheel
Multiple metal sensing screws are evenly arranged with circumference;Metal inductive pick-up is just installed to metal sensing screw.
Cable is attached on rice counting wheel, and cable is moved forward, and rice counting wheel is rotated, and metal senses screw and rotates one with rice counting wheel
Rise and rotate, metal inductive pick-up senses that metal sensing screw is counted, so as to obtain the length of cable conveying.
As shown in figure 4, wire-sending device includes chuck, switching cylinder, vertical telescopic cylinder, horizontal extension cylinder;Switch
Cylinder control chuck clamps or unclamped cable;Vertical telescopic cylinder can control chuck to move up and down;Horizontal extension cylinder energy
Enough control chucks are moved left and right.
Switching cylinder works, and chuck steps up the end of a thread, and then vertical telescopic cylinder operation, is lifted up the end of a thread, upwards motion
It is to avoid cutting facility.The end of a thread is dragged to above Winder by then horizontal extension cylinder operation, chuck, is then vertically stretched
Contracting cylinder operation unclamps chuck to transferring on Winder after Winder clamps the end of a thread, along backtracking.
As shown in figure 5, cutting facility includes blade, sliding block, slide bar and push cylinder;Blade is fixed on sliding block;It is sliding
Block is enclosed on slide bar;Sliding block is connected with push cylinder;Blade shapes are V-shape.
Push cylinder works, and promotes sliding block to drive blade movement, and the sliding block of the right and left completes to cut simultaneously to intermediary movements
Line is acted.
As shown in fig. 6, Winder includes substrate, press line end apparatus, line ball tail apparatus and rotating mechanism;Rotating mechanism
Passed below from substrate, rotation dish is provided with above rotating mechanism;Press line end apparatus and line ball tail apparatus are fixed in rotation dish.
The end of a thread is put on rotating mechanism by wire-sending device, and press line end apparatus pushes down the end of a thread, rotating mechanism rotate start around
Line, when coiling is completed, the action of line ball tail apparatus is fixed line tail, to prevent that coil is loose after trimming.Press line end apparatus, pressure
Line tail apparatus and rotating mechanism are fixed on substrate by bearing, and press line end apparatus promotes tension disc by up and down motion push rod
90 degree of rotary motions, line ball tail apparatus moves up and down, rotating mechanism rotary motion.
As shown in fig. 7, press line end apparatus includes torque spring, line ball cylinder, tension disc, bearing and push rod;Line ball gas
Cylinder is fixed on substrate;Bearing holder (housing, cover) is on rotating mechanism;Tension disc is fixed in rotation dish;Push rod is fixed on axle through rotation dish
Hold;Torque spring is provided between tension disc and rotation dish;Push rod is arranged on below tension disc;Line ball cylinder being capable of impeller-hub
Hold and move up and down.
Original state, tension disc is in vertical state under torque spring effect, and push rod is located at below tension disc bottom face,
When line ball cylinder stretches out, bearing block is promoted to move upwards, push rod pushes away tension disc, and tension disc is rotated into horizontal by plumbness
State, so that the end of a thread being put between tension disc and rotation dish be pushed down.Coiling terminates, and taker is forked after coil, and cylinder is downward
Retraction, push rod is moved downward, and tension disc recovers vertical state under torque spring effect, and now line taking device can be by the line wound
Circle takes out.
As shown in figure 8, line ball tail apparatus includes telescopic cylinder, supporting plate, pressure-ray film, back-moving spring, fixed block, line ball
Spring and connecting rod;Fixed block is arranged on above supporting plate through rotation dish;Telescopic cylinder is fixed on substrate;Telescopic cylinder with
Supporting plate is connected;Rolling pearl is provided between fixed block and supporting plate;Back-moving spring is provided between fixed block and rotation dish;Pressure
Line piece is connected by connecting rod with fixed block;Line ball spring is provided between connecting rod and fixed block.
In winding process, under action of reset spring, whole thread depressing mechanism is fixed on rotating disk by fixed block header step
Below.At the end of coiling, cylinder stretches out, the upward jack-up of supporting plate, has one big oblique angle on pressure-ray film, upwards in compression during motion
Under spring effect, line is progressively pressed into inner side by oblique angle, until completely fixing line.After line taking device forks coil, gas
Cylinder is moved downward, and thread depressing mechanism resets.
As shown in figure 9, line taking device includes horizontal line taking cylinder, vertical line taking cylinder, taker;Line taking device is set
In the top of Winder.At the end of coiling, horizontal line taking cylinder action, taker forks coil, and taker oral area shape is in U
Type.Then vertical line taking cylinder action, taker is lifted, coil disengages Winder.
As shown in Figure 10, push away line device includes rail groove, push away line arm, cross wires bar, strip board, push away line cylinder and top line gas
Cylinder;Cross wires bar is arranged on push away line arm;Push away line arm can be driven by push away line cylinder, by coil orbital injection groove;Strip board can
Driven by top line cylinder, coil support is put down.
After line taking device takes out coil upwards, top line cylinder action, strip board equals coil support, and then push away line cylinder is moved
Make, drive push away line arm to travel forward, cross wires bar propelling coil injection.After in place, push away line device resets, the automatic beam of Lacing machine
Band.Next in orbital injection by the upper one good coil release of band.
As shown in figure 11, motor is fixed on substrate, and is connected by timing belt with the synchronizing wheel on main shaft, is had on main shaft
Fixing bearing, fixing bearing and substrate connection, in main shaft one end rod end oscillating bearing, spherical plain bearing rod end is arranged on substrate
On, Auxiliary support or so is risen to main shaft.Rotation dish is arranged on the main shaft other end by retainer ring, is rotated with main shaft.
The invention is not limited in foregoing embodiment.The present invention, which is expanded to, any in this manual to be disclosed
New feature or any new combination, and disclose any new method or process the step of or any new combination.