CN202880571U - Full-automatic wire-winding machine - Google Patents

Full-automatic wire-winding machine Download PDF

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Publication number
CN202880571U
CN202880571U CN 201220492942 CN201220492942U CN202880571U CN 202880571 U CN202880571 U CN 202880571U CN 201220492942 CN201220492942 CN 201220492942 CN 201220492942 U CN201220492942 U CN 201220492942U CN 202880571 U CN202880571 U CN 202880571U
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CN
China
Prior art keywords
wire
sending
winding machine
cylinder
automatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220492942
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Chinese (zh)
Inventor
赵军明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HANGZHOU JINLAIER ELECTRICAL MACHINERY WORKS
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HANGZHOU JINLAIER ELECTRICAL MACHINERY WORKS
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Priority to CN 201220492942 priority Critical patent/CN202880571U/en
Application granted granted Critical
Publication of CN202880571U publication Critical patent/CN202880571U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a full-automatic winding machine which comprises a length-calculating device capable of automatically calculating lengths, a wire-feeding device capable of continually feeding wires, a wire-cutting device, a wire-trapping device and a wire-winding device. The full-automatic winding machine has the advantages that because the automatic length-calculating device, the automatic wire-feeding device, the automatic wire-cutting device, the automatic wire-winding device and an automatic packing device are integrally adopted, manual operation is replaced, a large-scale wire pulling and releasing device, a length-calculating device and a wire-cutting device need not additionally placing, equipment costs and labor costs are saved and production efficiency is improved.

Description

A kind of fully automatic wire winding machine
Technical field
The utility model relates to a kind of fully automatic wire winding machine, can be used for the manufacturing of power cable and signal and communication cable in the wires and cables industry.
Background technology
Wires and cables industry comprises that power cable and communication cable are the second largest backbone industrys of China's export product.Our daily finding is maximum is power cable and signal and communication cable (USB line and the netting twine used such as plug cord and the computer of various household electrical appliance), in most cases, power plug wire or connection have certain-length, are generally 1 ~ 2 meter, and that grows any has 5 ~ 10 meters.Cable adds man-hour, for guaranteeing the outer continuity of being extruded by plastic cement, generally wants first the long large astragal of several kms of harvest or a few myriametre, cuts into the required short length cable of regulation by this large astragal disjunction again.Short cable is through next process two processing plug or terminal, if but short length of cable is when surpassing more than 1 meter, carry, pack, transport and add man-hour all can be very inconvenient, affect efficient, so short cable coiled circle must be tied up again, form the 8-shaped shape, just more convenient at aspects such as processing, packing, transportations like this, can realize this function can be wind the line manually or automatically, semiautomatic winding machine.
Traditional wire coiling machine all can't be realized Full-automatic coiling at present, for example will calculate length of cable, is to adopt to purchase separately the long equipment of meter; During line sending forward, be artificial line sending continuously; When tangent line, being artificial tangent line or purchasing separately wire cutting device of employing; During clamp, employing be artificial clamp, so not only efficient is low, production capacity is few, and take up an area large, cost is high.
The utility model content
The utility model main purpose is to overcome the deficiencies in the prior art, thereby a kind of easy to operate, new automatic wire coiling machine that efficient is high, easy to maintenance is provided, and this type adopts the mode of auto counter, automatically line sending, automatic tangent and automatic winding.
To achieve these goals, the technical solution of the utility model is: described fully automatic wire winding machine comprises frame, length measuring device, wire-sending device, thread cutter, wire-clamping device and Winder, wherein said wire-sending device comprises tube head and line sending cylinder, described length measuring device is installed in a side of frame, described wire-sending device is installed in the frame upper end, described thread cutter is positioned at the side near described tube head, described wire-clamping device comprises chuck, one side of described Winder is near described thread cutter, the opposite side of described Winder is near the chuck of described wire-clamping device, electric wire is through behind the length measuring device, enter the line sending cylinder of wire-sending device, pass from the tube head of wire-sending device, enter Winder through behind the thread cutter, pass from Winder, enter the chuck of wire-clamping device.
Further, described wire-sending device also comprises spring and spool, and described spool is connected by described spring with described line sending cylinder.
Further, described fully automatic wire winding machine also comprises inhibiting device, and described inhibiting device is fixed on the upper end of described frame, and described inhibiting device is positioned at the side near described spring.
Further, described fully automatic wire winding machine also comprises bus cable device, and described bus cable device is fixed on the upper end of described frame, and described bus cable device is positioned at the side near described tube head.
Further, described Winder also comprises coiling cylinder and drum, and described drum is positioned at the upper end of described coiling cylinder.
Further, described fully automatic wire winding machine also comprises grabs the line arm apparatus, describedly grabs the upper end that the line arm apparatus is positioned at described drum.
Further, described wire-clamping device also comprises the clamp cylinder, and described chuck is positioned at the side near described drum, and described clamp cylinder is positioned at the opposite side away from described drum.
As shown from the above technical solution, the beneficial effects of the utility model are:
1, increased custom-designed length measuring device, do not needed to purchase separately the longer equipment of meter, made installations compacter more convenient.
2, increased custom-designed wire-sending device, so that the line sending forward that cable can be continuous do not need artificial line sending, and wire-sending device is simple in structure and convenient and practical, therefore adopted wire-sending device to increase reliability and safety again, efficient is also higher.
3, increased custom-designed thread cutter, do not needed to purchase independent wire cutting device again, made installations compacter more convenient, also artificial tangent line has improved production efficiency and safety.
4, increased custom-designed wire-clamping device, more artificial clamp, and wire-clamping device is simple, convenient, practical, reliability is high, has improved production efficiency and safety.
5, increased length measuring device, wire-sending device, thread cutter and wire-clamping device etc., so that integral device is compacter, floor area is less, operates more hommization, and production capacity is also more increased.
Description of drawings
Fig. 1 is the set-up diagram of fully automatic wire winding machine.
The specific embodiment
Further understand and understanding for making device characteristic of the present utility model and the effect reached had, cooperate detailed explanation in order to preferred embodiment and accompanying drawing, be described as follows:
Fully automatic wire winding machine as shown in Figure 1, fully automatic wire winding machine comprises frame 1, length measuring device 2, wire-sending device 3, thread cutter 6, wire-clamping device, Winder, inhibiting device 4, bus cable device 5 and grabs line arm apparatus 8, wherein length measuring device 2 comprises length metering wheel 20, wire-sending device comprises spring 15, spool 17, tube head 13 and line sending cylinder 19, length measuring device 2 is installed in a side of frame 1, wire-sending device 3 is installed in the upper end of frame 1, the line sending cylinder 19 of wire-sending device 3 is positioned at the side near length measuring device 2, and wire-sending device 3 is connected with swing arm 16; The spool 17 of wire-sending device 3 is connected by spring 15 with line sending cylinder 19, and thread cutter 6 is near tube head 13; Continue with reference to shown in Figure 1, wire-clamping device comprises chuck 10 and clamp cylinder 18, and Winder comprises drum 7 and coiling cylinder 11, and the coiling cylinder is positioned at the lower end of drum 7, one side of drum 7 is near thread cutter 6, and the opposite side of drum 7 is near the chuck 10 of wire-clamping device; One end of inhibiting device 4 and bus cable device 5 is fixed on the upper end of frame 1, and inhibiting device 4 is positioned at the side near spring 15, and bus cable device 5 is positioned at the side near tube head 13; Grab line arm apparatus 8 and be positioned at the upper end of drum 7.Electric wire 21 enters the line sending cylinder 19 of wire-sending device 3 through behind the length measuring devices 2, passes from the tube head 13 of wire-sending device 3, enters Winder through behind the thread cutter 6, passes from Winder, enters the chuck 10 of wire-clamping device.
Opening power, whole executive devices of machine reset, 21 1 extractions of electric wire with great circle, through length measuring device 2, behind two circles, penetrate again the line sending cylinder 19 of wire-sending device 3 at the length metering wheel 20 on the length measuring device 2, spring 15 and the spool 17 of wire-sending device 3 passed in electric wire 21 terminations, arrive tube head 13, so just, finished preliminary operation---threading, artificial threading process if beginning once just can, do not need again artificial threading during later continuous action.
Press the start button of machine, at this moment each device has prepared and has begun action.At first wire-sending device 3 can be held electric wire 21 tightly under the effect of line sending cylinder 19, do not allow electric wire 21 toward rollback, under the transmission of swing arm actuating cylinder 14, swing arm 16 begins action, with wire-sending device 3 forward impelling, the spool 17 that arrives inhibiting device 4 rear wire-sending devices 3 stops, this moment, tube head 13 arrived chuck 10 positions of wire-clamping device, but because wire-sending device 3 is provided with spring 15, under the action of swing arm 16, also can advance forward 40 millimeters distance of electric wire 21,40 millimeters the end of a thread that stretch out from tube head 13 can pass the chuck 10 of wire-clamping device, after passing, clamp cylinder 18 rollbacks, chuck 10 clamps the end of a thread, do not allow electric wire 21 rollbacks, then the line sending cylinder 19 of wire-sending device 3 unclamps, wire-sending device 3 rollbacks, unclamped owing to line sending cylinder 19 during rollback, electric wire 21 can be with wire-sending device 3 rollbacks, but under the effect of chuck 10, keep motionless always, after wire-sending device 3 rollbacks put in place, coiling cylinder 11 drives drum 7 and begins action, circle shape with electric wire 21 coiled designing requirements, provide winding displacement by bus cable device 5 in the coiling process, electric wire 21 can be arranged above and below in winding process neatly, after coiling reaches specified length, sending the 11 opsition dependent requirements of signal control coiling cylinder by length measuring device 2 stops, at this moment wire spool 7 opsition dependents stop motionless, next line sending cylinder 19 runnings of wire-sending device 3 are again held line tightly and are made electric wire 21 location motionless, electric wire 21 is cut off in the cutting knife action thread cutter 6 rises to assigned position under cylinder action after, grab line arm apparatus 8 binding apparatus 9 is taken out and be sent to the electric wire 21 of coiled circle from wire spool device 7, tying up tape feeding device 12 provides the band of binding apparatus 9 usefulness, binding apparatus 9 is bundled into the 8-shaped shape with the electric wire 21 usefulness bands of coiled circle, pushes to down electric wire 21 manufacturing procedures at last one.The process of below just finished once automatically line sending, automatically cut-out, automatic winding, automatically tying up, under continuous mode, this process is constantly repeated, and electric wire 21 just tied up by the coiled circle of a rule and is sent to lower road manufacturing procedure.
Because integral body has adopted auto counter, automatically line sending, the device of automatic tangent and automatic winding, can not need large-scale large spiral retractable cable equipment, count long equipment, wire cutting device, save equipment cost and cost of labor, so that same model cable specification production capacity improves 80%, cost savings 20%---such as the semiautomatic winding machine of domestic certain manufacturer production, must purchase in addition retractable cable equipment, count long equipment, wire cutting device, must increase an operator, cost and product manufacturing cycle are increased, the cable of same specification per hour can only be done 300, adopts fully automatic wire winding machine of the present utility model then can do the 300+300X80%=540 root; Originally calculated from the one-tenth of solid wire, same model wire rod, the semiautomatic winding machine cost of domestic certain manufacturer production is 5 yuan/root, adopt fully automatic wire winding machine of the present utility model then cost be 5-5X20%=4 unit/root.

Claims (7)

1. a fully automatic wire winding machine comprises frame (1), it is characterized in that:
Also comprise length measuring device (2), wire-sending device (3), thread cutter (6), wire-clamping device and Winder, described wire-sending device (3) comprises tube head (13) and line sending cylinder (19), described length measuring device (2) is installed in a side of frame (1), described wire-sending device (3) is installed in frame (1) upper end, described thread cutter (6) is near described tube head (13), described wire-clamping device comprises chuck (10), one side of described Winder is near described thread cutter (6), the opposite side of described Winder is near the chuck (10) of described wire-clamping device
Behind electric wire (21) the described length measuring device of process (2), enter the described line sending cylinder (19) of described wire-sending device (3), pass from the described tube head (13) of described wire-sending device (3), through entering described Winder behind the described thread cutter (6), pass from described Winder, enter the described chuck (10) of described wire-clamping device.
2. fully automatic wire winding machine according to claim 1, it is characterized in that: described wire-sending device (3) also comprises spring (15) and spool (17), described spool (17) is connected by described spring (15) with described line sending cylinder (19).
3. fully automatic wire winding machine according to claim 1, it is characterized in that: also comprise inhibiting device (4), described inhibiting device (4) is fixed on the upper end of described frame (1), and described inhibiting device (4) is positioned at the side near described spring (15).
4. fully automatic wire winding machine according to claim 1, it is characterized in that: also comprise bus cable device (5), described bus cable device (5) is fixed on the upper end of described frame (1), and described bus cable device (5) is positioned at the side near described tube head (13).
5. fully automatic wire winding machine according to claim 1 is characterized in that: described Winder comprises coiling cylinder (11) and drum (7), and described drum (7) is positioned at the upper end of described coiling cylinder (11).
6. fully automatic wire winding machine according to claim 5 is characterized in that: also comprise and grab line arm apparatus (8), describedly grab the upper end that line arm apparatus (8) is positioned at described drum (7).
7. fully automatic wire winding machine according to claim 6, it is characterized in that: described wire-clamping device also comprises clamp cylinder (18), described chuck (10) is positioned at the side near described drum (7), and described clamp cylinder (18) is positioned at the opposite side away from described drum (7).
CN 201220492942 2012-09-22 2012-09-22 Full-automatic wire-winding machine Expired - Fee Related CN202880571U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434890A (en) * 2013-08-30 2013-12-11 深圳市沃尔核材股份有限公司 Tube wire rod automatic packaging equipment and using method thereof
CN103618190A (en) * 2013-12-03 2014-03-05 昂纳信息技术(深圳)有限公司 Electronic cigarette wire winding device and method
CN104005136A (en) * 2014-06-05 2014-08-27 南通纺织职业技术学院 Multicolor warp sample hank reeling machine
CN104444579A (en) * 2014-10-29 2015-03-25 常州先进制造技术研究所 Automatic taking up device for tail cable of cable reel
CN104444574A (en) * 2014-10-27 2015-03-25 浙江田中精机股份有限公司 Flying fork winding machine
CN104528460A (en) * 2014-12-26 2015-04-22 强大荣 Full-automatic winding machine for fishing net machine wire coils
CN104609251A (en) * 2014-12-26 2015-05-13 四川久安芯电子科技有限公司 Winding machine
CN105173874A (en) * 2015-09-14 2015-12-23 南通铁人运动用品有限公司 Automatic winding machine for skipping rope
CN105668316A (en) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 Automatic wire take-up reel rocking machine
CN105731178A (en) * 2016-04-26 2016-07-06 江苏雷特电机股份有限公司 Automatic wire feeding device
CN106032229A (en) * 2015-03-12 2016-10-19 深圳市保华自动化设备有限公司 A fully automatic riveting and winding machine
CN106241493A (en) * 2016-10-10 2016-12-21 巢湖市金业电工机械有限公司 New and effective surface trimming rewinding machine
CN106542372A (en) * 2015-09-18 2017-03-29 江苏泰通新材料有限公司 It is a kind of to move disk thread cutter certainly
CN107309367A (en) * 2017-07-28 2017-11-03 中国科学院沈阳自动化研究所 A kind of fixed length wire wind
CN107720404A (en) * 2017-09-15 2018-02-23 李健权 A kind of wire feeder
CN108263908A (en) * 2018-01-12 2018-07-10 国网北京市电力公司 Cable material issuing equipment
CN109629280A (en) * 2018-12-10 2019-04-16 江苏悦达家纺制品有限公司 A kind of coil winding machine for by outer envelope curve on core wire

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103434890B (en) * 2013-08-30 2016-08-10 深圳市沃尔核材股份有限公司 A kind of tube wire fully-automatic packaging equipment and using method thereof
CN103434890A (en) * 2013-08-30 2013-12-11 深圳市沃尔核材股份有限公司 Tube wire rod automatic packaging equipment and using method thereof
CN103618190B (en) * 2013-12-03 2017-03-29 昂纳信息技术(深圳)有限公司 A kind of electronic cigarette spooling equipment and method for winding
CN103618190A (en) * 2013-12-03 2014-03-05 昂纳信息技术(深圳)有限公司 Electronic cigarette wire winding device and method
CN104005136A (en) * 2014-06-05 2014-08-27 南通纺织职业技术学院 Multicolor warp sample hank reeling machine
CN104005136B (en) * 2014-06-05 2016-06-15 南通纺织职业技术学院 A kind of multi colored warp sample reeling frame
CN104444574A (en) * 2014-10-27 2015-03-25 浙江田中精机股份有限公司 Flying fork winding machine
CN104444574B (en) * 2014-10-27 2018-01-16 浙江田中精机股份有限公司 Flying trident coil winding machine
CN104444579A (en) * 2014-10-29 2015-03-25 常州先进制造技术研究所 Automatic taking up device for tail cable of cable reel
CN104444579B (en) * 2014-10-29 2017-02-15 常州先进制造技术研究所 Automatic taking up device for tail cable of cable reel
CN104528460A (en) * 2014-12-26 2015-04-22 强大荣 Full-automatic winding machine for fishing net machine wire coils
CN104609251A (en) * 2014-12-26 2015-05-13 四川久安芯电子科技有限公司 Winding machine
CN106032229A (en) * 2015-03-12 2016-10-19 深圳市保华自动化设备有限公司 A fully automatic riveting and winding machine
CN106032229B (en) * 2015-03-12 2018-12-21 深圳市保华自动化设备有限公司 A kind of full-automatic riveting coil winding machine
CN105173874A (en) * 2015-09-14 2015-12-23 南通铁人运动用品有限公司 Automatic winding machine for skipping rope
CN106542372A (en) * 2015-09-18 2017-03-29 江苏泰通新材料有限公司 It is a kind of to move disk thread cutter certainly
CN106542372B (en) * 2015-09-18 2019-09-20 江苏泰通新材料有限公司 A kind of automatic removable disk thread cutter
CN105668316A (en) * 2016-03-10 2016-06-15 东莞市精铁机械有限公司 Automatic wire take-up reel rocking machine
CN105668316B (en) * 2016-03-10 2019-04-02 东莞市精铁机械有限公司 Automatic takeup shaking tray machine
CN105731178A (en) * 2016-04-26 2016-07-06 江苏雷特电机股份有限公司 Automatic wire feeding device
CN106241493A (en) * 2016-10-10 2016-12-21 巢湖市金业电工机械有限公司 New and effective surface trimming rewinding machine
CN107309367A (en) * 2017-07-28 2017-11-03 中国科学院沈阳自动化研究所 A kind of fixed length wire wind
CN107720404A (en) * 2017-09-15 2018-02-23 李健权 A kind of wire feeder
CN107720404B (en) * 2017-09-15 2019-07-30 李健权 A kind of wire feeder
CN108263908A (en) * 2018-01-12 2018-07-10 国网北京市电力公司 Cable material issuing equipment
CN108263908B (en) * 2018-01-12 2020-08-11 国网北京市电力公司 Cable material sending equipment
CN109629280A (en) * 2018-12-10 2019-04-16 江苏悦达家纺制品有限公司 A kind of coil winding machine for by outer envelope curve on core wire
CN109629280B (en) * 2018-12-10 2021-06-15 江苏悦达家纺制品有限公司 Winding machine for winding outer wrapping wire on core wire

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130417

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CF01 Termination of patent right due to non-payment of annual fee