CN203450949U - Double-end cable lapper - Google Patents
Double-end cable lapper Download PDFInfo
- Publication number
- CN203450949U CN203450949U CN201320457652.9U CN201320457652U CN203450949U CN 203450949 U CN203450949 U CN 203450949U CN 201320457652 U CN201320457652 U CN 201320457652U CN 203450949 U CN203450949 U CN 203450949U
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- cable
- frame body
- lapper
- rolling
- double end
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- 230000007246 mechanism Effects 0.000 claims abstract description 97
- 238000006073 displacement reaction Methods 0.000 claims abstract description 12
- 238000004804 winding Methods 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims description 49
- 210000003092 coiled body Anatomy 0.000 claims description 35
- 239000007888 film coating Substances 0.000 claims description 11
- 238000009501 film coating Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 238000009795 derivation Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000004513 sizing Methods 0.000 description 10
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000009183 running Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
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Abstract
A double-end cable lapper comprises a machine frame body, wherein a metering mechanism, lapping main power mechanisms, a winding displacement mechanism, a cable and part line clamping mechanism and a cutting mechanism are installed on the machine frame body, the lapping main power mechanisms comprise a first lapping mechanism and a second lapping mechanism, the metering mechanism is installed on one side of the machine frame body, the two lapping main power mechanisms are installed at the upper end of the machine frame body, guide wheels are arranged between the metering mechanism and the lapping main power mechanisms, cables are connected to the lapping main power mechanisms from the metering mechanism through the guide wheels, and the winding displacement mechanism, the cable and part line clamping mechanism and the cutting mechanism are installed at the bottom end of the machine frame body respectively. Compared with the prior art, the double-end cable lapper has the advantages that the two lapping mechanisms are installed on the machine body frame, the double-end structure is more compact than a structure that two existing single-end cable lappers of the same type are combined together, the occupied area is saved, the number of operating workers is reduced, manpower cost is saved, meanwhile a non-stop machine is adopted in the double-end structure to automatically switch a rolling-up shaft, and efficiency is higher.
Description
Technical field
The utility model relates to a kind of double end cable lapper, can be used for the manufacture of feed cable in wires and cables industry or signal communication cable.
Background technology
Wires and cables industry, comprises that power cable and communication cable are the second largest backbone industrys of China's export product.What our daily finding was maximum is power cable and signal and communication cable (wiring cable and video monitoring cable and the netting twine etc. used while fitting up as various family expenses).In most cases, the cable of finished product is sold by rolling out.Cable adds man-hour, is to guarantee the outer continuity of being extruded by plastic cement, a large spiral of generally first wanting several kms of harvest or a few myriametre to grow, then by this large spiral disjunction, be wound into regulation Len req cable and sell.Common length be 200 meters/volume, 100 meters/volume, 50 meters/volume, 30 meters/volume, 25 meters/volume, 15 meters/volume.What can realize this function can be wind the line manually rolling or automatic, S. A. lapper, after rolling, sends into next process again after manually tying up sizing---PVC heat shrinkage film is packed or is packed around film
Existing common cable lapper is single head lapper substantially, this kind of lapper alleviated the shortcoming of the existence of coiling manually to a certain extent, but this single head lapper still needs a lot of staff supports to work, such as artificial line sending, artificial clamping lines cable are first-class, increased human cost, meanwhile, single head lapper can only carry out coiling to cable by monovolume when work, exists the low inferior problem of production efficiency.Some integrated mills are large batch of to process cable, must need many lapper work, and the installation of a large amount of lappers is placed need to occupy huge space, and exists the single lapper too high problem that consumes energy.
Utility model content
The deficiency existing for prior art, the purpose of this utility model is to provide a kind of double end cable lapper.
The technical solution of the utility model is achieved in that a kind of double end cable lapper, comprise frame body, on described frame body, metering mechanism is installed, rolling active force mechanism, wire-arranging mechanism, clamp folder film line mechanism and shoutoff mechanism, described rolling active force mechanism comprises the first coiled body and the second coiled body, described metering mechanism is arranged on frame body one side, described two rolling active force mechanisms are arranged on the upper end of frame body, guide wheel is set in the middle of described metering mechanism and rolling active force mechanism, cable is connected to rolling active force mechanism from metering mechanism by guide wheel, described wire-arranging mechanism, clamp folder film line mechanism and shoutoff mechanism are arranged on respectively frame body bottom.
Preferably, described the first coiled body and the second coiled body comprise respectively the main motor of rolling power, synchronizing wheel and line ball cylinder, and the main motor of described rolling power, synchronizing wheel and line ball cylinder arrange from top to bottom.
Preferably, described wire-arranging mechanism comprises upper and lower winding displacement motor and left and right winding displacement motor, and described motor is setting up and down in frame body bottom.
Preferably, described the first coiled body and the second coiled body be the corresponding film coating mechanism that arranges respectively, and described film coating mechanism comprises row's film motor and ball screw.
Preferably, what with respect to metering mechanism, be arranged on frame body opposite side is cable export agency, and described cable export agency comprises carries motor and cable belt conveyor.
Preferably, described cable belt conveyor one side arranges spacing guide wheel, and described spacing guide wheel is for the accurate derivation of rolling and packing cable.
Preferably, the clamp of described frame body interior setting folder film line mechanism comprises clamp cylinder and chuck, and described chuck is by the end of a thread and the coating of clamp cylinder action and then clamping cable.
Preferably, the top of described frame body is provided with tip shroud, and described the first coiled body and the second coiled body are located at tip shroud inside.
Have prior art to compare, the utility model exists following beneficial features:
1, double end cable lapper of the present utility model, by two coiled bodies are installed on frame body, bipitch structure is than two of the existing single head structure of the same type more compact conformations of putting together, save floor area, more save operative employee's quantity, save human cost, bipitch structure adopts and does not shut down automatic switchover Scroll simultaneously, and efficiency is higher;
2, double end cable lapper of the present utility model has increased cable rolling sizing film coating mechanism, has reduced the manufacturing procedure of current independent coating, has improved work efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is integral structure figure of the present utility model;
Fig. 2 is the lateral plan of the utility model Fig. 1.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Please refer to accompanying drawing 1-2, a kind of double end cable lapper of the present utility model, comprise frame body 1, on described frame body 1, metering mechanism 2 is installed, rolling active force mechanism, wire-arranging mechanism 4, clamp folder film line mechanism 5 and shoutoff mechanism 6, described rolling active force mechanism comprises the first coiled body 31 and the second coiled body 32, described metering mechanism 2 is arranged on frame body 1 one sides, described two rolling active force mechanisms are arranged on the upper end of frame body 1, in the middle of described metering mechanism 2 and rolling active force mechanism, guide wheel 7 is set, cable is connected to rolling active force mechanism from metering mechanism 2 by guide wheel 7, described wire-arranging mechanism 4, clamp folder film line mechanism 5 and shoutoff mechanism 6 are arranged on respectively frame body 1 bottom, described the first coiled body 31 and the second coiled body 32 comprise respectively the main motor 33 of rolling power, synchronizing wheel 34 and line ball cylinder 35, the main motor 33 of described rolling power, synchronizing wheel 34 and line ball cylinder 35 arrange from top to bottom, and described line ball cylinder 35 is controlled to scrolling advocate motor 33 and synchronizing wheel 34 mobile workings, described wire-arranging mechanism 4 comprises upper and lower winding displacement motor 41 and left and right winding displacement motor 42, and described motor is setting up and down in frame body 1 bottom, those motor pushing rolling active force mechanism work, described the first coiled body 31 and the second coiled body 32 be the corresponding film coating mechanism 8 that arranges respectively, and described film coating mechanism 8 comprises row's film motor 81 and ball screw 82, and wherein film coating mechanism 8 carries out automatic coating sizing to it after cable rolling, what with respect to metering mechanism 2, be arranged on frame body 1 opposite side is cable export agency 9, described cable export agency 9 comprises carries motor 91 and cable belt conveyor 92, described conveying motor 91 runnings drive 92 motions of cable belt conveyor, further the cable after coating sizing are transferred out, in addition, cable belt conveyor 92 1 sides also arrange spacing guide wheel 93, and described spacing guide wheel 93 is for the accurate derivation of rolling and packing cable, the inner clamp folder film line mechanism 5 arranging of described frame body 1 comprises clamp cylinder 51 and chuck 52, and described chuck 52 is by the end of a thread and the coating of 51 effects of clamp cylinder and then clamping cable, the top of described frame body 1 is provided with tip shroud 10, and described the first coiled body 31 and the second coiled body 32 are located at the inside of tip shroud 10.
According to above structure of the present utility model, further introduce this double end cable lapper algorithm:
First the opening power of working, whole actuating units of double end cable lapper reset, by extraction of electric wire of volume greatly, then pass through metering mechanism 2, between two rice counting wheels in Bing metering mechanism 2, pass, through guide wheel 7, electric wire termination is delivered to the rolling mandrel (being called for short left axle) of the first coiled body 31, press hand push button, down action under the promotion that promotes up and down cylinder 11 that rolling mandrel comprises in the first coiled body 31, drive rolling mandrel to push down electric wire termination downwards, so just, completed preliminary operation---threading, artificial threading process once just can as long as start, during continuous action later, do not need again artificial threading.The height of rolling can be regulated by the adjusting disk 12 on rolling mandrel, to adapt to the coil of wire of different size.
Hand switch is switched and causes automatic switch, press start button, the rolling mandrel of the first rolling main machine frame 31 starts take-up rolling, and the rice counting wheel in metering mechanism 2 starts rotating meter counting (meter is long) simultaneously, the motor of the winding displacement up and down 41 action winding displacements of wire-arranging mechanism 4, make rolling to the cable proper alignment on rolling mandrel, while arriving soon the rice number of setting, the motor of winding displacement up and down 41 actions of wire-arranging mechanism 4, mobile to the rolling mandrel (being called for short right axle) of the second coiled body 32 through guide rail, after moving to assigned address, stop, the left shaft portion action of bottom clamp folder film line mechanism 5, wire clamp is lived, right axle comprises and promotes up and down cylinder action in the second coiled body 32, right axle moves downward and pushes down line and cuts off, left axle draws the end of a thread cutting off in simultaneously, right axle starts take-up rolling, meanwhile, the left shaft portion action of film coating mechanism 8, PVC film encases the end of a thread, row's film motor 81 also moves simultaneously the outside of the coil of wire is also encased to sizing and film is cut off, next the left axle of the first coiled body 31 is upwards regained under the promotion of upper and lower air cylinders, the coil of wire that kept well and sizing departs from left axle, the coil of wire is pushed into cable export agency 9, being sent to next process---PVC heat shrinkage film is packed or is packed around film.Through above process---the rolling mandrel of the first coiled body 31 has just completed whole rolling processes of a cable, but in the first coiled body 31 execution, the rolling of the second coiled body 32 also completes soon, metering also will arrive preseting length, left and right winding displacement motor 42 actions of wire-arranging mechanism 4 afterwards, rolling mandrel through from guide rail to the first coiled body 31 moves, complete again clamp, cut off, coating sizing, right axle return, push away the identical operation programs such as line, so circulation, the coil of wire stereotyped by preseting length is just constantly sent to next process by cable export agency 9
Comprehensive above-mentioned structure of the present utility model and use principle are known, double end cable lapper of the present utility model, by two coiled bodies are installed on frame body, bipitch structure is than two of the existing single head structure of the same type more compact conformations of putting together, save floor area, more save operative employee's quantity, save human cost, bipitch structure adopts and does not shut down automatic switchover Scroll simultaneously, and efficiency is higher; In addition, double end cable lapper of the present utility model has increased cable rolling sizing film coating mechanism, has reduced the manufacturing procedure of current independent coating, has improved work efficiency.
Below the beneficial effect that the utility model further reaches:
1, owing to being novel double-end mechanism, compare the single head mechanism machine production capacity of other producer both at home and abroad and improve 150%---such as the single head automatic coiler of domestic certain manufacturer production, workman is per hour can only do 180 volumes/hour, 100 meters of every volumes, adopt full-automatic double-ended lapper of the present invention can do 180+180X150%=450 volume/hour;
2, owing to being novel double-end mechanism, compare the single head mechanism machine floor area of other producer both at home and abroad and dwindle 30%,---such as 5 meters long X4 rice of two floor areas of single head automatic coiler of domestic certain manufacturer production are wide, adopt full-automatic double-ended lapper of the present invention floor area be 5 * 4-5 * 4 * 30%=14=7 rice long * 2 meters wide;
3, owing to being novel double-end mechanism, compare two machine production capacities of single head mechanism of other producer both at home and abroad and improve 25%, cost of labor saves 50%---such as two 360 volumes of single head automatic coiler of domestic certain manufacturer production/hour, 100 meters of every volumes, adopt full-automatic double-ended lapper of the present invention 360+360 * 25%=450 volume/hour; Artificial aspect, single head automatic coiler needs two workmans, adopt full-automatic double-ended lapper of the present invention need a workman just can, cost of labor saves 50%;
4, owing to having increased custom-designed Novel cable rolling sizing film coating mechanism, make the sizing of cable rolling more attractive in appearance, more reliable, save the time of manually tying up, than the domestic and international single head machine of other producer, on this procedure, save time 70%---the time of manually tying up sizing one spiral and need such as the single head automatic coiler of domestic certain manufacturer production was 10 seconds, adopt full-automatic double-ended lapper of the present invention the coating shaping time of every spiral be 10-10 * 70%=3 second.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (8)
1. a double end cable lapper, comprise frame body, on described frame body, metering mechanism is installed, rolling active force mechanism, wire-arranging mechanism, clamp folder film line mechanism and shoutoff mechanism, it is characterized in that, described rolling active force mechanism comprises the first coiled body and the second coiled body, described metering mechanism is arranged on frame body one side, described two rolling active force mechanisms are arranged on the upper end of frame body, guide wheel is set in the middle of described metering mechanism and rolling active force mechanism, cable is connected to rolling active force mechanism from metering mechanism by guide wheel, described wire-arranging mechanism, clamp folder film line mechanism and shoutoff mechanism are arranged on respectively frame body bottom.
2. double end cable lapper as claimed in claim 1, it is characterized in that, described the first coiled body and the second coiled body comprise respectively the main motor of rolling power, synchronizing wheel and line ball cylinder, and the main motor of described rolling power, synchronizing wheel and line ball cylinder arrange from top to bottom.
3. double end cable lapper as claimed in claim 1, is characterized in that, described wire-arranging mechanism comprises upper and lower winding displacement motor and left and right winding displacement motor, and described motor is setting up and down in frame body bottom.
4. double end cable lapper as claimed in claim 1, is characterized in that, described the first coiled body and the second coiled body be the corresponding film coating mechanism that arranges respectively, and described film coating mechanism comprises row's film motor and ball screw.
5. double end cable lapper as claimed in claim 1, is characterized in that, what with respect to metering mechanism, be arranged on frame body opposite side is cable export agency, and described cable export agency comprises carries motor and cable belt conveyor.
6. double end cable lapper as claimed in claim 5, is characterized in that, described cable belt conveyor one side arranges spacing guide wheel, and described spacing guide wheel is for the accurate derivation of rolling and packing cable.
7. double end cable lapper as claimed in claim 1, is characterized in that, the clamp folder film line mechanism of described frame body interior setting comprises clamp cylinder and chuck, and described chuck is by the end of a thread and the coating of clamp cylinder action and then clamping cable.
8. double end cable lapper as claimed in claim 1, is characterized in that, the top of described frame body is provided with tip shroud, and described the first coiled body and the second coiled body are located at tip shroud inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320457652.9U CN203450949U (en) | 2013-07-27 | 2013-07-27 | Double-end cable lapper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320457652.9U CN203450949U (en) | 2013-07-27 | 2013-07-27 | Double-end cable lapper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203450949U true CN203450949U (en) | 2014-02-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320457652.9U Expired - Fee Related CN203450949U (en) | 2013-07-27 | 2013-07-27 | Double-end cable lapper |
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| Country | Link |
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| CN (1) | CN203450949U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105000423A (en) * | 2015-07-02 | 2015-10-28 | 杭州黑阳机械设备有限公司 | Multi-station automatic wire winding device |
| CN107512619A (en) * | 2017-08-29 | 2017-12-26 | 江苏新技机械有限公司 | A kind of coiled admission machine of fully automatic high-speed |
-
2013
- 2013-07-27 CN CN201320457652.9U patent/CN203450949U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105000423A (en) * | 2015-07-02 | 2015-10-28 | 杭州黑阳机械设备有限公司 | Multi-station automatic wire winding device |
| CN105000423B (en) * | 2015-07-02 | 2018-10-02 | 杭州黑阳机械设备有限公司 | Multistation automatic coiling device |
| CN107512619A (en) * | 2017-08-29 | 2017-12-26 | 江苏新技机械有限公司 | A kind of coiled admission machine of fully automatic high-speed |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190812 Address after: 311112 No. 2031 Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee after: JINLAIER ELECTROMECHANICAL EQUIPMENT Co.,Ltd. Address before: 311112 No. 39 Liangzhu Road, Liangzhu Town, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: JINLAIER ELECTRIC MACHINERY FACTORY |
|
| TR01 | Transfer of patent right | ||
| CP03 | Change of name, title or address |
Address after: 310000 No. 2031 Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee after: Zhejiang jinlaier Electromechanical Equipment Co.,Ltd. Address before: 311112 No. 2031 Moganshan Road, Liangzhu Street, Yuhang District, Hangzhou City, Zhejiang Province Patentee before: JINLAIER ELECTROMECHANICAL EQUIPMENT Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140226 |
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| CF01 | Termination of patent right due to non-payment of annual fee |