CN106151755B - Electric smelting pipe core pulling fuse coil winding machine - Google Patents
Electric smelting pipe core pulling fuse coil winding machine Download PDFInfo
- Publication number
- CN106151755B CN106151755B CN201610660096.3A CN201610660096A CN106151755B CN 106151755 B CN106151755 B CN 106151755B CN 201610660096 A CN201610660096 A CN 201610660096A CN 106151755 B CN106151755 B CN 106151755B
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- Prior art keywords
- seat
- core pulling
- cut
- resistive conductor
- support
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L47/00—Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
- F16L47/02—Welded joints; Adhesive joints
- F16L47/03—Welded joints with an electrical resistance incorporated in the joint
Abstract
Electric smelting pipe core pulling fuse coil winding machine,It is characterized in that set roller including frame side,Resistive conductor is wound with roller,Support is set in frame,Take-up device,Cut line apparatus,Rotation seat and hot melting and connecting device,Lift cylinder is set on support,Lift cylinder even rotates hold-down head,Take-up device includes upper,Lower tension seat,First is set on upper tension seat,3rd directive wheel,On,Guide rod peripheral hardware spring is set between lower tension seat,Outside guide rod automatic adjusument seat is set positioned at lower spring end,The second directive wheel is set on automatic adjusument seat,Cutting line apparatus includes setting screw mandrel between frame and support,Set to cut on screw mandrel and longitudinal guide wheel is set on line seat,Horizontal guide wheel and cut the end of a thread,Cut and blade is set in the end of a thread,Locating ring and bracing wire seat are set on rotation seat,Locating ring inwall is formulated position and faced directly,Core pulling fuse is set in locating ring,Perforation is opened in bracing wire seat,Hot melting and connecting device includes setting fixed column between frame and support,Set in fixed column and ejection cylinder is set in fixed plate,Ejection cylinder connects hot melting connector.
Description
Technical field
The present invention relates to electric melting pipe fittings, more particularly to electric smelting pipe core pulling fuse coil winding machine.
Background technology
Polyethylene fused pipe is to couple electro-fusion welding machine by binding post, and exporting constant voltage by electro-fusion welding machine supplies dress
Polyethylene fused pipe and polyvinyl piping materials with completion, make to be preset at the resistive conductor in pipe fitting and produce heat, resistive conductor is to pipe
Part and tubing are heated, reach molten condition pipe fitting and tubing strand is coupled again under pressure, reach rule
Determine weld interval rear tubular member and tubing enters cooling stage, the polyethylene molecular chain weight among cooling procedure among pipe fitting and tubing
New arrangement crystallization, to reach the purpose of pipe fitting and tubing welding.Resistive conductor first will be wound on mould by electric melting pipe fittings in production
On core pulling fuse, then the core pulling fuse for being wound with resistive conductor is put into mould and is molded, after injection molding and cooling down, will taken out
Core fuse is extracted out, the electric melting pipe fittings being molded.Existing coil winding machine such as China Patent No. " 201020137203.2 " proprietary term
Referred to as " electric smelting pipe coiling device ", its structure include coiling unit and pay-off unit two parts, passed through in the support of coiling unit
Rotational supporting structure, which is provided with one, can be rotated by actuating unit and transmission/reducing gear driving and carry axial accommodation space
Vertical shaft, its top is provided with can be with the support workbench for being used to put mould core pulling fuse of axis of rotation；With coiling unit
In spaced pay-off unit, there is a rotated branch of unwrapping wire dish axle with the mounting structures that can support modeling line wire spool
Bearing structure is abreast arranged on pay off rack with the vertical shaft in coiling unit, and the structure has the drawback that：First, unwrapping wire list
The device that member is not tensed to resistive conductor, so cause resistive conductor loose after releasing, be unable to reach straight and upright so that core pulling core
Son can not also take up in coiling；2nd, due to resistive conductor outer surface circle, the structure do not cut line apparatus, rounded exterior
The contact surface that face is bonded with core pulling fuse is small, and fitting is unreliable, influences coiling effect；3rd, pay-off unit does not have lowering or hoisting gear, electricity
Hindering can not be automatically on core package up around so as to influence coiling effect, if needs the spiral shell of manual control coiling after line is released
Away from being then unable to reach full-automation, labor strength is big, low production efficiency；4th, without hot melting and connecting device, after resistive conductor is wound
Without thermal welding, cause resistive conductor loose, pasted between resistive conductor not tight.
The content of the invention
The shortcomings that the invention aims to overcome prior art to exist, there is provided it is a kind of according to coiling rotating speed and dynamics,
The tightness of self adjusting resistance line, resistive conductor side is cut, make itself and core pulling fuse docile, and automatic lifting is adjusted
The height of output resistance line is saved, and will carry out thermal welding between each ring-wound resistive conductor automatically, ensures that resistive conductor is adjacent to reliably
Electric smelting pipe core pulling fuse coil winding machine.
The technical scheme of electric smelting pipe core pulling fuse coil winding machine of the present invention is：It is characterized in that including frame, in frame side
Roller is set, resistive conductor is wound with roller, support, take-up device are set in frame, cut line apparatus, rotation seat and hot melt tipping
Put, lift cylinder is set on support, the piston cylinder of lift cylinder rotates hold-down head, described take-up device through support connection
Including upper tension seat and lower tension seat, the first directive wheel and the 3rd directive wheel are set on upper tension seat, set between upper and lower tension seat
Guide rod is put, spring is set outside guide rod, and guide rod is outside on lower spring end setting automatic adjusument seat, automatic adjusument seat
Second directive wheel is set, described line apparatus of cutting includes setting screw mandrel between frame and support, and screw mandrel bottom drives through power,
Set on screw mandrel and cut line seat, cut and longitudinal guide wheel, horizontal guide wheel are set on line seat and cut the end of a thread, cut the knife for being set in the end of a thread and cutting line
Piece, described rotation seat bottom set locating ring and bracing wire seat, the inwall of locating ring to be formed with positioning through motor driven on rotation seat
Face directly, core pulling fuse is set in locating ring, is provided with perforation in bracing wire seat, resistive conductor is tied up on bracing wire seat through perforation, described
Hot melting and connecting device includes setting fixed column between frame and support, and fixed plate is set in fixed column, ejection gas is set in fixed plate
Cylinder, ejects the piston rod connection hot melting connector of cylinder, and hot melting connector is engaged with the resistive conductor wound on core pulling fuse.
The invention discloses a kind of electric smelting pipe core pulling fuse coil winding machine, during work, core pulling fuse is first put into rotation seat
In locating ring, faced directly by positioning and rotation seat positioned, then drive rotation hold-down head downward by the piston rod of lift cylinder,
Rotate hold-down head to compress core pulling fuse, then by the resistive conductor on roller around the first directive wheel, the second directive wheel, the
Three directive wheels, longitudinal guide wheel and horizontal guide wheel, from cutting the end of a thread（The concrete structure for cutting the end of a thread is prior art, can be adopted from the market
Purchase）Pull out, resistive conductor is cut the side of resistive conductor by cutting the blade in the end of a thread through when cutting the end of a thread, makes the electricity of pull-out
Resistance line side is cut as plane, and the resistive conductor that side is scabbled is again by being manually passed through the perforation of bracing wire seat, and fastened
On bracing wire seat, now motor driven rotation seat rotates, and rotation seat drives core pulling fuse and bracing wire seat to rotate together, the rotation of bracing wire seat
Gradually drive resistive conductor to be wrapped on core pulling fuse when turning, and screw mandrel rotation is driven by power simultaneously, screw mandrel drives and entirely cuts line
Device gradually moves up, and cuts line apparatus and drives the resistive conductor of output upward, enables resistive conductor annular winding upwards from level to level, when
After winding resistive conductor, hot melting connector is driven by the ejection cylinder of hot melting and connecting device（Hot melting connector can connect heating wires, after energization
Hot melting connector can be heated）Outwards ejection, hot melting connector carry out thermal welding to the resistive conductor outer surface wound, finally will
Unnecessary resistive conductor is cut, and lift cylinder, which drives, to be rotated hold-down head and rise, by worker will wind the core pulling fuse of resistive conductor from
Taken out in the locating ring of rotation seat.This programme electric smelting pipe core pulling fuse coil winding machine, its advantage are：First, by the way that resistive conductor is bypassed
First directive wheel, the second directive wheel, the 3rd directive wheel, then with automatic adjusument seat and spring, in coiling, adaptively
Adjustment seat according to adjusting position above and below the rotating speed and dynamics of coiling, can ensure that the resistive conductor of output can be constantly in tension, straight and upright
State；2nd, cutting the end of a thread and can be scabbled to the side of resistive conductor in line apparatus is cut, makes the resistive conductor and core pulling fuse of output
Surface contact is docile, and fitting is reliable, avoids resistive conductor from producing rolling, and causes to produce between each resistive conductor that annular winds upwards
Larger gap；3rd, line apparatus will be cut to be arranged on screw mandrel, screw mandrel is driven by power to be rotated, and enables the resistive conductor of output from trend
Upper movement, ensure that resistive conductor auto spiral can be wound upwards on core pulling fuse；4th, after line is wound, by hot melting connector certainly
Dynamic to carry out thermal welding between each ring-wound resistive conductor, the resistive conductor for avoiding winding is loose after removing.
Electric smelting pipe core pulling fuse coil winding machine of the present invention, shearing device, described shearing device bag are set on described support
Small cylinder is included, the piston rod of small cylinder passes through support connection fixing base, blade cylinder and location-plate, blade gas are set under fixed seat
The piston rod of cylinder connects small chopper, locating slot is provided with location-plate, small chopper is engaged with being caught in the resistive conductor of locating slot.When
After resistive conductor is wound, the piston rod of small cylinder drives fixed seat to move down, fixed seat band cutting blade cylinder and location-plate to
Under, the locating slot of location-plate makes downwards resistive conductor be caught in wherein, and the both sides of resistive conductor are positioned by locating slot, avoid its rolling
Dynamic, now blade cylinder drives small chopper to release forward, is cut off resistive conductor by small chopper.Between described upper and lower tension seat
Two guide rods in left and right are set, spring is set respectively on each guide rod.Two guide rods and spring, it is accurate to be oriented to, dual spring pair
The elasticity of automatic adjusument seat is made reliably.Described upper tension seat is located at roller side and is formed with pilot hole, pilot hole and roller
The resistive conductor that conveying comes is engaged.There is pilot hole, the first guiding can accurately, be smoothly delivered to from the resistive conductor of roller output
On wheel.Two groups of fixed plates, ejection cylinder and hot melting connector up and down are set in described fixed column.It can be set according to product needs
The hot melting connector of varying number.
Brief description of the drawings
Fig. 1 is the schematic perspective view of electric smelting pipe core pulling fuse coil winding machine of the present invention；
Fig. 2 is the schematic perspective view of take-up device；
Fig. 3 is the schematic perspective view for cutting line apparatus；
Fig. 4 is the schematic perspective view of hot melting and connecting device；
Fig. 5 is turned off the schematic perspective view of device.
Embodiment
The present invention relates to a kind of electric smelting pipe core pulling fuse coil winding machine, as Figure 1-Figure 5, it is characterised in that：Including frame
1, roller 2 is set in frame side, resistive conductor 3 is wound with roller, set in frame support 4, take-up device 5, cut line apparatus 6,
Rotation seat 7 and hot melting and connecting device 8, set lift cylinder 41 on support 4, and the piston cylinder of lift cylinder rotates through support connection
Hold-down head 42, described take-up device 5 include upper tension seat 51 and lower tension seat 52, the first directive wheel 53 are set on upper tension seat
With the 3rd directive wheel 54, upper and lower setting guide rod 55 between tensing seat, guide rod sets spring 56, is located at bullet outside guide rod outside
Spring lower end sets automatic adjusument seat 57, sets the second directive wheel 58 on automatic adjusument seat, described line apparatus 6 of cutting includes machine
Screw mandrel 61 is set between frame 1 and support 4, and screw mandrel bottom drives through power, is set on screw mandrel and cuts line seat 62, cut and set on line seat
Longitudinal guide wheel 63, horizontal guide wheel 64 and the end of a thread 65 is cut, cut the blade for being set in the end of a thread and cutting line, the described bottom of rotation seat 7 is through electricity
Machine drives, and sets locating ring 71 and bracing wire seat 72, the inwall of locating ring to be formed with positioning and face 73 directly, set in locating ring on rotation seat
Core pulling fuse, perforation 74 is provided with bracing wire seat, resistive conductor 3 is tied up on bracing wire seat through perforation, and described hot melting and connecting device 8 includes
Fixed column 81 is set between frame 1 and support 4, fixed plate 83 is set in fixed column, ejection cylinder 84, ejection are set in fixed plate
The piston rod connection hot melting connector 85 of cylinder, hot melting connector are engaged with the resistive conductor 3 wound on core pulling fuse.During work, first
Core pulling fuse is put into the locating ring 71 of rotation seat 7, facing 73 pairs of rotation seats directly by positioning positions, then by lift cylinder
41 piston rod, which drives, rotates hold-down head 42 downwards, rotates hold-down head and core pulling fuse is compressed, then by the electricity on roller 2
Resistance line 3 bypasses the first directive wheel 53, the second directive wheel 58, the 3rd directive wheel 54, longitudinal guide wheel 63 and horizontal guide wheel 64, from cutting line
First 65（The concrete structure for cutting the end of a thread is prior art, can be purchased from the market）Pull out, resistive conductor 3 through cut the end of a thread 65 when, by
The blade cut in the end of a thread is cut the side of resistive conductor, is cut the resistive conductor side of pull-out and is scabbled for plane, side
Resistive conductor again by being manually passed through the perforation 74 of bracing wire seat 72, and fastened on bracing wire seat, now motor belt motor turn
Dynamic seat 7 rotates, and rotation seat drives core pulling fuse and bracing wire seat 72 to rotate together, and bracing wire seat gradually drives resistive conductor 3 to twine when rotating
It is wound on core pulling fuse, and drives screw mandrel 61 to rotate by power simultaneously, screw mandrel drive is entirely cut line apparatus 6 and gradually moved up,
Cutting line apparatus drives the resistive conductor 3 of output upward, enables resistive conductor annular winding upwards from level to level, after resistive conductor 3 are wound, by
The ejection cylinder 84 of hot melting and connecting device 8 drives hot melting connector 85（Hot melting connector can connect heating wires, can be to thermal welding after energization
Head is heated）Outwards ejection, hot melting connector carries out thermal welding to the outer surface of resistive conductor 3 wound, finally by unnecessary electricity
Hinder line to cut, lift cylinder 41, which drives, to be rotated hold-down head 42 and rise, and the core pulling fuse of resistive conductor will be wound from rotation by worker
Taken out in the locating ring 71 of seat 7.This programme electric smelting pipe core pulling fuse coil winding machine, its advantage are：First, by the way that resistive conductor 3 is bypassed
First directive wheel 53, the second directive wheel 58, the 3rd directive wheel 54, then with automatic adjusument seat 57 and spring 56, around
During line, automatic adjusument seat can be according to adjusting position above and below the rotating speed and dynamics of coiling, and ensureing the resistive conductor 3 of output can locate always
In tension, straight and upright state；2nd, cutting the end of a thread 65 and can be scabbled to the side of resistive conductor in line apparatus 6 is cut, makes the electricity of output
Resistance line contact docile with core pulling core surface, and fitting is reliable, avoids resistive conductor from producing and rolls, and cause it is annular wind upwards it is each
Larger gap is produced between resistive conductor；3rd, line apparatus 6 will be cut to be arranged on screw mandrel 61, screw mandrel is driven by power to be rotated, and makes output
Resistive conductor can be automatically moved up, ensure resistive conductor auto spiral can be wound upwards on core pulling fuse；4th, line is being wound
Afterwards, thermal welding will be carried out between each ring-wound resistive conductor 3 by hot melting connector 85 automatically, the resistive conductor for avoiding winding is removed
It is loose afterwards.Shearing device 9 is set on described support 4, and described shearing device includes small cylinder 91, and the piston rod of small cylinder is worn
Support connection fixing base 92 is crossed, blade cylinder 93 and location-plate 94 are set under fixed seat, the piston rod of blade cylinder connects small hand hay cutter
Knife 95, is provided with locating slot 96 in location-plate, and small chopper is engaged with being caught in the resistive conductor 3 of locating slot.When resistive conductor 3 is wound
Afterwards, the piston rod of small cylinder 91 drives fixed seat 92 to move down, and fixed seat band cutting blade cylinder 93 and location-plate 94 are downward, fixed
The locating slot 96 of position plate makes downwards resistive conductor 3 be caught in wherein, and the both sides of resistive conductor are positioned by locating slot, avoid its rolling
Dynamic, now blade cylinder 93 drives small chopper 95 to release forward, is cut off resistive conductor by small chopper.Described upper and lower tension seat
The 51st, two guide rods 55 in left and right are set between 52, spring 56 is set respectively on each guide rod.Two guide rods 55 and spring 56,
It is accurate to be oriented to, and the elasticity of automatic adjusument seat is made reliably dual spring.Described upper tension seat 51 is located at the side of roller 2 and is formed with
Pilot hole 59, the resistive conductor 3 that pilot hole comes with the conveying of roller 2 are engaged.There is pilot hole 59, the resistive conductor 3 exported from roller 2
Can accurately, smoothly it be delivered on the first directive wheel 53.Two groups of fixed plates 83, ejection gas up and down are set in described fixed column 81
Cylinder 84 and hot melting connector 85.The hot melting connector 85 of varying number according to product needs, can be set.
Claims (5)
1. electric smelting pipe core pulling fuse coil winding machine, it is characterised in that：Including frame（1）, in frame side, roller is set（2）, roller
On be wound with resistive conductor（3）, support is set in frame（4）, take-up device（5）, cut line apparatus（6）, rotation seat（7）It is hinged with hot melt
Put（8）, in support（4）Upper setting lift cylinder（41）, the piston cylinder of lift cylinder connects through support rotates hold-down head（42）,
Described take-up device（5）Including upper tension seat（51）With lower tension seat（52）, it is upper tension seat on the first directive wheel is set（53）
With the 3rd directive wheel（54）, it is upper and lower tension seat between guide rod is set（55）, spring is set outside guide rod（56）, outside guide rod
Positioned at lower spring end, automatic adjusument seat is set（57）, the second directive wheel is set on automatic adjusument seat（58）, described cuts line
Device（6）Including frame（1）And support（4）Between screw mandrel is set（61）, screw mandrel bottom drives through power, sets and cut on screw mandrel
Line seat（62）, cut and longitudinal guide wheel be set on line seat（63）, horizontal guide wheel（64）With cut the end of a thread（65）, cut to set in the end of a thread and cut line
Blade, described rotation seat（7）Bottom sets locating ring through motor driven on rotation seat（71）With bracing wire seat（72）, locating ring
Inwall be formed with positioning and face directly（73）, core pulling fuse is set in locating ring, perforation is provided with bracing wire seat（74）, resistive conductor（3）Wear
Cross perforation to tie up on bracing wire seat, described hot melting and connecting device（8）Including frame（1）And support（4）Between fixed column is set（81）,
Fixed plate is set in fixed column（83）, ejection cylinder is set in fixed plate（84）, eject cylinder piston rod connection hot melting connector
（85）, the resistive conductor that winds on hot melting connector and core pulling fuse（3）It is engaged.
2. electric smelting pipe core pulling fuse coil winding machine as claimed in claim 1, it is characterised in that：Described support（4）Upper setting is cut
Disconnected device（9）, described shearing device includes small cylinder（91）, the piston rod of small cylinder passes through support connection fixing base（92）,
Blade cylinder is set under fixed seat（93）And location-plate（94）, the small chopper of piston rod connection of blade cylinder（95）, in location-plate
In be provided with locating slot（96）, small chopper and the resistive conductor for being caught in locating slot（3）It is engaged.
3. electric smelting pipe core pulling fuse coil winding machine as claimed in claim 1, it is characterised in that：Described upper and lower tension seat（51、
52）Between set left and right two guide rods（55）, spring is set respectively on each guide rod（56）.
4. electric smelting pipe core pulling fuse coil winding machine as claimed in claim 1, it is characterised in that：Described upper tension seat（51）It is located at
Roller（2）Side is formed with pilot hole（59）, pilot hole and roller（2）The resistive conductor that conveying comes（3）It is engaged.
5. electric smelting pipe core pulling fuse coil winding machine as claimed in claim 1, it is characterised in that：Described fixed column（81）Upper setting
Upper and lower two groups of fixed plates（83）, ejection cylinder（84）And hot melting connector（85）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660096.3A CN106151755B (en) | 2016-08-12 | 2016-08-12 | Electric smelting pipe core pulling fuse coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610660096.3A CN106151755B (en) | 2016-08-12 | 2016-08-12 | Electric smelting pipe core pulling fuse coil winding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106151755A CN106151755A (en) | 2016-11-23 |
| CN106151755B true CN106151755B (en) | 2018-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610660096.3A Active CN106151755B (en) | 2016-08-12 | 2016-08-12 | Electric smelting pipe core pulling fuse coil winding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228392A (en) * | 2018-09-28 | 2019-01-18 | 华创天元实业发展有限责任公司 | A kind of steel skeleton polyethylene plastic composite pipe electric smelting winding core-pulling device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107877780B (en) * | 2017-12-14 | 2023-09-08 | 宁波宇华实业股份有限公司 | Automatic filament winding equipment and method for electric melting pipe fitting mold core |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4456053B2 (en) * | 2005-09-28 | 2010-04-28 | トヨタ自動車株式会社 | Coil winding system and winding method |
| KR20100061596A (en) * | 2008-11-29 | 2010-06-08 | 한상수 | Apparatus for winding heat cable round a core |
| CN201644549U (en) * | 2010-03-22 | 2010-11-24 | 四川煌盛管业有限公司 | Electric smelting pipe coiling device |
| KR20140067268A (en) * | 2012-11-26 | 2014-06-05 | 대우조선해양 주식회사 | Working unit of wearable robot for handling heavy material |
| CN104609251B (en) * | 2014-12-26 | 2017-09-15 | 四川久安芯电子科技有限公司 | A kind of coil winding machine |
| CN206018110U (en) * | 2016-08-12 | 2017-03-15 | 永高股份有限公司 | Electric smelting pipe core pulling fuse coil winding machine |
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2016
- 2016-08-12 CN CN201610660096.3A patent/CN106151755B/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109228392A (en) * | 2018-09-28 | 2019-01-18 | 华创天元实业发展有限责任公司 | A kind of steel skeleton polyethylene plastic composite pipe electric smelting winding core-pulling device |
| CN109228392B (en) * | 2018-09-28 | 2020-07-17 | 华创天元实业发展有限责任公司 | Electric melting winding core-pulling device for steel skeleton polyethylene plastic composite pipe |
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| Publication number | Publication date |
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| CN106151755A (en) | 2016-11-23 |
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Address after: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee after: Ad Co.,Ltd. Address before: Huangyan Economic Development Zone, Taizhou City, Zhejiang province 318020 Dai Xi Road No. 2 Patentee before: YONGGAO Co.,Ltd. |