CN106151755A - Electric smelting pipe is loosed core fuse coil winding machine - Google Patents

Electric smelting pipe is loosed core fuse coil winding machine Download PDF

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Publication number
CN106151755A
CN106151755A CN201610660096.3A CN201610660096A CN106151755A CN 106151755 A CN106151755 A CN 106151755A CN 201610660096 A CN201610660096 A CN 201610660096A CN 106151755 A CN106151755 A CN 106151755A
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CN
China
Prior art keywords
seat
cylinder
resistive conductor
support
cut
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Granted
Application number
CN201610660096.3A
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Chinese (zh)
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CN106151755B (en
Inventor
张建均
陈小兵
柳玉龙
陈昱烨
应斌斌
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Ad Co.,Ltd.
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Yonggao Co Ltd
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Publication date
Application filed by Yonggao Co Ltd filed Critical Yonggao Co Ltd
Priority to CN201610660096.3A priority Critical patent/CN106151755B/en
Publication of CN106151755A publication Critical patent/CN106151755A/en
Application granted granted Critical
Publication of CN106151755B publication Critical patent/CN106151755B/en
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Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L47/00Connecting arrangements or other fittings specially adapted to be made of plastics or to be used with pipes made of plastics
    • F16L47/02Welded joints; Adhesive joints
    • F16L47/03Welded joints with an electrical resistance incorporated in the joint

Abstract

nullElectric smelting pipe is loosed core fuse coil winding machine,It is characterized in that including that frame side sets cylinder,It is wound with resistive conductor on cylinder,Support is set in frame、Take-up device、Cut line apparatus、Rotation seat and hot melting and connecting device,Lift cylinder is set on support,Lift cylinder even rotates hold-down head,Take-up device includes、Lower tension seat,First is set on upper tension seat、3rd directive wheel,On、Guide post peripheral hardware spring is set between lower tension seat,It is positioned at lower spring end outside guide post and set Automatic adjusument seat,The second directive wheel is set on Automatic adjusument seat,Cut line apparatus and include setting between frame and support screw mandrel,Set on screw mandrel to cut and on line seat, set longitudinal guide wheel、Horizontal guide wheel and cut the end of a thread,Cut and the end of a thread sets blade,Locating ring and bracing wire seat is set on rotation seat,Locating ring inwall is formulated position and is faced directly,Locating ring sets fuse of loosing core,Bracing wire seat opens perforation,Hot melting and connecting device includes setting fixing post between frame and support,Set to set in fixed plate on fixing post and eject cylinder,Eject cylinder and connect hot melting connector.

Description

Electric smelting pipe is loosed core fuse coil winding machine
Technical field
The present invention relates to electric melting pipe fittings, particularly relate to electric smelting pipe and loose core fuse coil winding machine.
Background technology
Polyethylene fused pipe is to couple electro-fusion welding machine by binding post, is exported constant voltage supply dress by electro-fusion welding machine Joining the polyethylene fused pipe completing and polyvinyl piping materials, making the resistive conductor being preset in pipe fitting produce heat, resistive conductor is to pipe Part and tubing heat, and reach the pipe fitting of molten condition and tubing strand under pressure connects again, reach rule Determine rear tubular member weld interval and tubing enters cooling stage, the polyethylene molecular chain weight of pipe fitting and tubing centre in the middle of cooling procedure New arrangement crystallization, to reach the purpose of pipe fitting and tubing welding.Resistive conductor, when producing, first will be wound on mould by electric melting pipe fittings Loose core on fuse, then put into the fuse of loosing core being wound with resistive conductor in mould and be molded, after injection mo(u)lding and cooling, will take out Core fuse is extracted out, obtains the electric melting pipe fittings of shaping.Existing coil winding machine such as China Patent No. " 201020137203.2 " proprietary term Being referred to as " electric smelting pipe coiling device ", its structure includes coiling unit and pay-off unit two parts, warp in the support of coiling unit Rotational supporting structure is provided with one can be driven rotation and with axial accommodation space by actuating unit and transmission/reducing gear Vertical shaft, it is arranged over can be with the support workbench for putting mould core pulling fuse of axis of rotation;With coiling unit In spaced pay-off unit, there is one with rotated of the draw drum axle that can support the mounting structures moulding line wire spool Bearing structure is arranged on pay off rack abreast with the vertical shaft in coiling unit, and this structure has the drawback that: the first, unwrapping wire list The device that resistive conductor is not strained by unit, so causes resistive conductor loose after releasing, it is impossible to reach straight and upright so that core of loosing core Son also cannot take up when coiling;2nd, due to the circle of outer surface of resistive conductor, this structure does not cut line apparatus, rounded exterior Face is little with the contact surface of fuse laminating of loosing core, and it is unreliable to fit, and affects coiling effect;3rd, pay-off unit does not has lowering or hoisting gear, electricity Resistance line release after cannot automatically on core package up around thus affecting coiling effect, if needing the spiral shell of Artificial Control coiling Away from, then it is unable to reach full-automation, labor strength is big, and production efficiency is low;4th, without hot melting and connecting device, after resistive conductor winds Do not carry out thermal welding, cause resistive conductor loose, paste not tight between resistive conductor.
Content of the invention
The invention aims to the shortcoming overcoming prior art to exist, provide a kind of according to coiling rotating speed and dynamics, The tightness of self adjusting resistance line, cuts to resistive conductor side so that it is with fuse docile of loosing core, and automatic lifting adjust The height of joint output resistance line, and automatically between each ring-wound resistive conductor, carry out thermal welding, it is ensured that resistive conductor is adjacent to reliably Electric smelting pipe loose core fuse coil winding machine.
The loose core technical scheme of fuse coil winding machine of electric smelting pipe of the present invention is: it is characterized in that including frame, in frame side Cylinder is set, cylinder is wound with resistive conductor, frame arranges support, take-up device, cuts line apparatus, rotation seat and hot melt tipping Putting, arranging lift cylinder on support, the piston cylinder of lift cylinder passes through support and connects rotation hold-down head, described take-up device Including upper tension seat and lower tension seat, upper tension seat arranges the first directive wheel and the 3rd directive wheel, sets between upper and lower tension seat Put guide post, spring is set outside guide post, be positioned at lower spring end outside guide post and Automatic adjusument seat is set, on Automatic adjusument seat Arranging the second directive wheel, described line apparatus of cutting includes arranging between frame and support screw mandrel, and screw mandrel bottom drives through power, Arrange on screw mandrel and cut line seat, cut and longitudinal guide wheel, horizontal guide wheel are set on line seat and cut the end of a thread, cut and the end of a thread arranges the cutter cutting line Piece, described rotation seat bottom, through driven by motor, rotation seat arranges locating ring and bracing wire seat, and the inwall of locating ring is formed with positioning Facing directly, arranging fuse of loosing core, have perforation in bracing wire seat in locating ring, resistive conductor passes through perforation and ties up on bracing wire seat, described Hot melting and connecting device includes arranging fixing post between frame and support, fixing post arranges fixed plate, fixed plate is arranged and ejects gas Cylinder, the piston rod ejecting cylinder connects hot melting connector, and hot melting connector matches with the resistive conductor being wound around on fuse of loosing core.
The invention discloses a kind of electric smelting pipe to loose core fuse coil winding machine, during work, first fuse of loosing core is put into rotation seat In locating ring, faced directly by positioning and rotation seat positioned, then driven by the piston rod of lift cylinder and rotate hold-down head downwards, Rotate hold-down head to compress fuse of loosing core, then the resistive conductor on cylinder is walked around the first directive wheel, the second directive wheel, the Three directive wheels, longitudinal guide wheel and horizontal guide wheel, from cutting the end of a thread, (concrete structure cutting the end of a thread is prior art, can adopt from the market Purchase) pull-out, resistive conductor passes through when cutting the end of a thread, is cut by the side to resistive conductor for the blade cut in the end of a thread, make the electricity of pull-out Resistance line side is cut as plane, and the resistive conductor that side is scabbled is again by the perforation being manually passed through bracing wire seat, and is fastened On bracing wire seat, now driven by motor rotation seat rotates, and rotation seat drives fuse of loosing core to rotate together with bracing wire seat, and bracing wire seat revolves Gradually driving resistive conductor to be wrapped in when turning to loose core on fuse, and being rotated by powered belt movable wire bar simultaneously, screw mandrel drives and entirely cuts line Device gradually moves up, and cuts line apparatus and drives the resistive conductor of output upwards, makes resistive conductor annular to be upwards wound around from level to level, when After winding resistive conductor, by the cylinder drive hot melting connector that ejects of hot melting and connecting device, (hot melting connector can connect heating wires, after energising Hot melting connector can be heated) outwards eject, hot melting connector carries out thermal welding to the resistive conductor outer surface winding, and finally will Unnecessary resistive conductor is cut off, lift cylinder drive rotate hold-down head rise, by workman by wind resistive conductor loose core fuse from The locating ring of rotation seat takes out.This programme electric smelting pipe is loosed core fuse coil winding machine, and its advantage is: the first, by walking around resistive conductor First directive wheel, the second directive wheel, the 3rd directive wheel, then with Automatic adjusument seat and spring, when coiling, self adaptation Adjustment seat can be according to the rotating speed of coiling and dynamics up-down adjustment position, it is ensured that the resistive conductor of output can be constantly in tension, straight and upright State;2nd, cut cutting the end of a thread and can scabble the side of resistive conductor in line apparatus, make the resistive conductor of output and fuse of loosing core Surface contacts docile, and laminating is reliable, it is to avoid resistive conductor produces and rolls, and causes producing between the annular each resistive conductor being upwards wound around Larger gap;3rd, will cut line apparatus to be arranged on screw mandrel, screw mandrel is rotated by power, and the resistive conductor making output can be from trend Upper movement, it is ensured that resistive conductor upwards can be wound around at auto spiral on fuse of loosing core;4th, after winding line, by hot melting connector certainly Move and carry out thermal welding between each ring-wound resistive conductor, it is to avoid the resistive conductor winding is loose after taking off.
Electric smelting pipe of the present invention is loosed core fuse coil winding machine, and described support arranges shearing device, described shearing device bag Including little cylinder, the piston rod of little cylinder passes through support connection fixing base, arranges blade cylinder and location-plate, blade gas under fixing seat The piston rod of cylinder connects little chopper, has locating slot in location-plate, and little chopper matches with the resistive conductor snapping in locating slot.When After resistive conductor winds, the piston rod of little cylinder drives fixing seat to move down, fixing seat band cutting blade cylinder and location-plate to Under, the locating slot of location-plate makes downwards resistive conductor snap in wherein, is positioned by the both sides to resistive conductor for the locating slot, it is to avoid it shakes Dynamic, now blade cylinder drives little chopper to release forward, is cut off resistive conductor by little chopper.Between described upper and lower tension seat Two guide posts about setting, each guide post is respectively provided with spring.Two guide posts and spring, guide accurately, dual spring pair The elasticity of Automatic adjusument seat is made reliably.Described upper tension seat is positioned at cylinder side and is formed with pilot hole, pilot hole and cylinder The resistive conductor that conveying comes matches.There is pilot hole, the first guiding can be delivered to accurately, smoothly from the resistive conductor of cylinder output On wheel.Upper and lower two groups of fixed plates are set on described fixing post, eject cylinder and hot melting connector.Can arrange according to product needed The hot melting connector of varying number.
Brief description
Fig. 1 is that electric smelting pipe of the present invention is loosed core the schematic perspective view of fuse coil winding machine;
Fig. 2 is the schematic perspective view of take-up device;
Fig. 3 is the schematic perspective view cutting line apparatus;
Fig. 4 is the schematic perspective view of hot melting and connecting device;
Fig. 5 is turned off the schematic perspective view of device.
Detailed description of the invention
The present invention relates to a kind of electric smelting pipe to loose core fuse coil winding machine, as shown in Fig. 1 Fig. 5, it is characterised in that: include frame 1, cylinder 2 is set in frame side, cylinder is wound with resistive conductor 3, frame arranges support the 4th, take-up device and the 5th, cuts line apparatus the 6th, Rotation seat 7 and hot melting and connecting device 8, arrange lift cylinder 41 on support 4, and the piston cylinder of lift cylinder passes through support and connects rotation Hold-down head 42, described take-up device 5 includes tension seat 51 and lower tension seat 52, upper tension seat arranges the first directive wheel 53 With the 3rd directive wheel 54, between upper and lower tension seat, guide post 55 is set, spring 56 is set outside guide post, outside guide post, is positioned at bullet Spring lower end arranges Automatic adjusument seat 57, and Automatic adjusument seat arranges the second directive wheel 58, and described line apparatus 6 of cutting includes machine Arranging screw mandrel 61 between frame 1 and support 4, screw mandrel bottom drives through power, arranges and cuts line seat 62, cut and arrange on line seat on screw mandrel Longitudinal guide wheel the 63rd, horizontal guide wheel 64 and cut the end of a thread 65, cuts and arranges the blade cutting line in the end of a thread, and described rotation seat 7 bottom is through electricity Machine drives, and rotation seat arranges locating ring 71 and bracing wire seat 72, and the inwall of locating ring is formed with positioning and faces 73 directly, arranges in locating ring Loosing core fuse, having perforation 74 in bracing wire seat, resistive conductor 3 passes through perforation and ties up on bracing wire seat, and described hot melting and connecting device 8 includes Fixing post 81 is set between frame 1 and support 4, fixing post arranges fixed plate 83, fixed plate is arranged and ejects cylinder 84, eject The piston rod of cylinder connects hot melting connector 85, and hot melting connector matches with the resistive conductor 3 being wound around on fuse of loosing core.During work, first Fuse of loosing core is put in the locating ring 71 of rotation seat 7, positioning is faced directly 73 pairs of rotation seats and positions, then by lift cylinder The piston rod of 41 drives and rotates hold-down head 42 downwards, rotates hold-down head and compresses fuse of loosing core, then by the electricity on cylinder 2 Resistance line 3 walks around the first directive wheel the 53rd, the second directive wheel the 58th, the 3rd directive wheel the 54th, longitudinal guide wheel 63 and horizontal guide wheel 64, from cutting line The concrete structure that head 65(cuts the end of a thread is prior art, can purchase from the market) pull-out, resistive conductor 3 passes through when cutting the end of a thread 65, by Cutting the side to resistive conductor for the blade in the end of a thread to cut, making the resistive conductor side of pull-out be cut as plane, side is scabbled Resistive conductor again by the perforation 74 being manually passed through bracing wire seat 72, and fastened on bracing wire seat, now driven by motor turns Dynamic seat 7 rotates, and rotation seat drives fuse of loosing core to rotate together with bracing wire seat 72, and bracing wire seat gradually drives resistive conductor 3 to twine when rotating Being wound on and loosing core on fuse, and rotated by powered belt movable wire bar 61 simultaneously, screw mandrel drive is entirely cut line apparatus 6 and is gradually moved up, Cut line apparatus and drive the resistive conductor 3 of output upwards, make resistive conductor annular to be upwards wound around from level to level, after winding resistive conductor 3, by The cylinder 84 that ejects of hot melting and connecting device 8 drives hot melting connector 85(hot melting connector can connect heating wires, can be to thermal welding after energising Head heats) outwards eject, hot melting connector carries out thermal welding to resistive conductor 3 outer surface winding, finally by unnecessary electricity Resistance line is cut off, and lift cylinder 41 drives rotation hold-down head 42 to rise, and will be wound the fuse of loosing core of resistive conductor from rotation by workman The locating ring 71 of seat 7 takes out.This programme electric smelting pipe is loosed core fuse coil winding machine, and its advantage is: the first, by walking around resistive conductor 3 First directive wheel the 53rd, the second directive wheel the 58th, the 3rd directive wheel 54, then with Automatic adjusument seat 57 and spring 56, around During line, Automatic adjusument seat can be according to the rotating speed of coiling and dynamics up-down adjustment position, it is ensured that the resistive conductor 3 of output can be located always In tension, straight and upright state;2nd, cut cutting the end of a thread 65 and can scabble the side of resistive conductor in line apparatus 6, make the electricity of output Resistance line contact docile with core surface of loosing core, and laminating is reliable, it is to avoid resistive conductor produces and rolls, and cause annular be upwards wound around each Larger gap is produced between resistive conductor;3rd, will cut line apparatus 6 to be arranged on screw mandrel 61, screw mandrel is rotated by power, makes output Resistive conductor can be automatically moved up, it is ensured that resistive conductor upwards can be wound around at auto spiral on fuse of loosing core;4th, line is being wound After, between each ring-wound resistive conductor 3, carry out thermal welding by hot melting connector 85 is automatic, it is to avoid the resistive conductor winding takes off Loose afterwards.Arranging shearing device 9 on described support 4, described shearing device includes little cylinder 91, and the piston rod of little cylinder is worn Crossing support connection fixing base 92, arranging blade cylinder 93 and location-plate 94 under fixing seat, the piston rod of blade cylinder connects little hand hay cutter Cutter 95, has locating slot 96 in location-plate, and little chopper matches with the resistive conductor 3 snapping in locating slot.When resistive conductor 3 winds After, the piston rod of little cylinder 91 drives fixing seat 92 to move down, and fixing seat band cutting blade cylinder 93 and location-plate 94 are downwards, fixed The locating slot 96 of position plate makes downwards resistive conductor 3 snap in wherein, is positioned by the both sides to resistive conductor for the locating slot, it is to avoid it shakes Dynamic, now blade cylinder 93 drives little chopper 95 to release forward, is cut off resistive conductor by little chopper.Described upper and lower tension seat 51st, arrange between 52 about two guide posts 55, each guide post is respectively provided with spring 56.Two guide posts 55 and spring 56, Guiding accurately, the elasticity to Automatic adjusument seat for the dual spring is made reliably.Described upper tension seat 51 is positioned at cylinder 2 side and is formed with Pilot hole 59, the resistive conductor 3 that pilot hole comes with cylinder 2 conveying matches.There is pilot hole 59, from the resistive conductor 3 of cylinder 2 output Energy is accurate, be delivered on the first directive wheel 53 smoothly.Upper and lower two groups of fixed plates are set on described fixing post 81 and the 83rd, eject gas Cylinder 84 and hot melting connector 85.The hot melting connector 85 of varying number according to product needed, can be set.

Claims (5)

1. electric smelting pipe is loosed core fuse coil winding machine, it is characterised in that: include frame (1), cylinder (2), cylinder are set in frame side On be wound with resistive conductor (3), frame is arranged support (4), take-up device (5), cut line apparatus (6), rotation seat (7) and hot melt tipping Putting (8), arranging lift cylinder (41) on support (4), the piston cylinder of lift cylinder passes through support and connects rotation hold-down head (42), Described take-up device (5) includes tension seat (51) and lower tension seat (52), and upper tension seat arranges the first directive wheel (53) With the 3rd directive wheel (54), between upper and lower tension seat, guide post (55) is set, spring (56) is set outside guide post, outside guide post Being positioned at lower spring end and arranging Automatic adjusument seat (57), Automatic adjusument seat arranges the second directive wheel (58), described cuts line Device (6) includes arranging between frame (1) and support (4) screw mandrel (61), and screw mandrel bottom drives through power, arranges and cut on screw mandrel Line seat (62), cuts and arranges longitudinal guide wheel (63), horizontal guide wheel (64) on line seat and cut the end of a thread (65), cuts to arrange in the end of a thread and cuts line Blade, described rotation seat (7) bottom, through driven by motor, rotation seat arranges locating ring (71) and bracing wire seat (72), locating ring Inwall be formed with positioning and face (73) directly, locating ring arranges fuse of loosing core, bracing wire seat has perforation (74), resistive conductor (3) is worn Crossing perforation and tying up on bracing wire seat, described hot melting and connecting device (8) includes arranging fixing post (81) between frame (1) and support (4), Arranging fixed plate (83) on fixing post, fixed plate being arranged and ejects cylinder (84), the piston rod ejecting cylinder connects hot melting connector (85), hot melting connector matches with the resistive conductor (3) being wound around on fuse of loosing core.
2. electric smelting pipe as claimed in claim 1 is loosed core fuse coil winding machine, it is characterised in that: the upper setting of described support (4) is cut Disconnected device (9), described shearing device includes little cylinder (91), and the piston rod of little cylinder passes through support connection fixing base (92), Arranging blade cylinder (93) and location-plate (94) under fixing seat, the piston rod of blade cylinder connects little chopper (95), at location-plate In have locating slot (96), little chopper matches with the resistive conductor (3) snapping in locating slot.
3. electric smelting pipe as claimed in claim 1 is loosed core fuse coil winding machine, it is characterised in that: described upper and lower tension seat is (the 51st, 52) two guide posts (55) about arranging between, each guide post is respectively provided with spring (56).
4. electric smelting pipe as claimed in claim 1 is loosed core fuse coil winding machine, it is characterised in that: described upper tension seat (51) is positioned at Cylinder (2) side is formed with pilot hole (59), and the resistive conductor (3) that pilot hole comes with cylinder (2) conveying matches.
5. electric smelting pipe as claimed in claim 1 is loosed core fuse coil winding machine, it is characterised in that: described fixing post (81) is upper to be arranged Upper and lower two groups of fixed plates (83), eject cylinder (84) and hot melting connector (85).
CN201610660096.3A 2016-08-12 2016-08-12 Electric smelting pipe core pulling fuse coil winding machine Active CN106151755B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610660096.3A CN106151755B (en) 2016-08-12 2016-08-12 Electric smelting pipe core pulling fuse coil winding machine

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Application Number Priority Date Filing Date Title
CN201610660096.3A CN106151755B (en) 2016-08-12 2016-08-12 Electric smelting pipe core pulling fuse coil winding machine

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CN106151755A true CN106151755A (en) 2016-11-23
CN106151755B CN106151755B (en) 2018-02-09

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109228392B (en) * 2018-09-28 2020-07-17 华创天元实业发展有限责任公司 Electric melting winding core-pulling device for steel skeleton polyethylene plastic composite pipe

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007097302A (en) * 2005-09-28 2007-04-12 Toyota Motor Corp Coil-winding system and method
KR20100061596A (en) * 2008-11-29 2010-06-08 한상수 Apparatus for winding heat cable round a core
CN201644549U (en) * 2010-03-22 2010-11-24 四川煌盛管业有限公司 Electric smelting pipe coiling device
KR20140067268A (en) * 2012-11-26 2014-06-05 대우조선해양 주식회사 Working unit of wearable robot for handling heavy material
CN104609251A (en) * 2014-12-26 2015-05-13 四川久安芯电子科技有限公司 Winding machine
CN206018110U (en) * 2016-08-12 2017-03-15 永高股份有限公司 Electric smelting pipe core pulling fuse coil winding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007097302A (en) * 2005-09-28 2007-04-12 Toyota Motor Corp Coil-winding system and method
KR20100061596A (en) * 2008-11-29 2010-06-08 한상수 Apparatus for winding heat cable round a core
CN201644549U (en) * 2010-03-22 2010-11-24 四川煌盛管业有限公司 Electric smelting pipe coiling device
KR20140067268A (en) * 2012-11-26 2014-06-05 대우조선해양 주식회사 Working unit of wearable robot for handling heavy material
CN104609251A (en) * 2014-12-26 2015-05-13 四川久安芯电子科技有限公司 Winding machine
CN206018110U (en) * 2016-08-12 2017-03-15 永高股份有限公司 Electric smelting pipe core pulling fuse coil winding machine

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