CN103929019B - A kind of automatic wiring coil apparatus and the stator coil winding machine equipped with this device - Google Patents
A kind of automatic wiring coil apparatus and the stator coil winding machine equipped with this device Download PDFInfo
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- CN103929019B CN103929019B CN201310014558.0A CN201310014558A CN103929019B CN 103929019 B CN103929019 B CN 103929019B CN 201310014558 A CN201310014558 A CN 201310014558A CN 103929019 B CN103929019 B CN 103929019B
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Abstract
It is an object of the invention to provide a kind of automatic wiring coil apparatus and be automatically performed coiling, wiring and the stator coil winding machine rolled off the production line equipped with this device.Automatically wiring coil apparatus includes adhesive plaster preparation device, cuts off rubberized fabric device, feeding rubberized fabric device and adhesive plaster tier；Stator coil winding machine includes, outside described automatic wiring coil apparatus, also including baffle plate, Winder, line mould driving and reversing mechanism and clamping-cutting device；Line mould in line mould driving and reversing mechanism is placed in Winder between the slewing area of wire winding pole；Movable clamp block in clamping-cutting device and fixing clamp block dispose above the line mould in online mould driving and reversing mechanism, and are placed in Winder outside the slewing area of wire winding pole；The indentation, there on line mould in line mould driving and reversing mechanism disposes the wiring bar in baffle plate and automatic wiring coil apparatus, and face in automatic wiring coil apparatus send adhesive plaster after tong and send tong before adhesive plaster, baffle plate is in inner side and is protruding to outside, and be fixed in frame, wiring bar is completely disposed in inner side.The present invention is used to substantially increase the automaticity of stator coil winding.
Description
Technical field
The present invention relates to a kind of stator coil winding machine, especially a kind of Full automatic stator coil winding machine.
Background technology
The operation that stator coil winding uses has: by coil on online mould, then tying up line, mould unloading rolls off the production line the most again.At present, conventional stator coil winding machine be also the most electronic by coil on online mould, it is all manual operation that wiring and mould unloading roll off the production line, and automaticity is not high enough.
Summary of the invention
It is an object of the invention to provide a kind of automatic wiring coil apparatus and be automatically performed coiling, wiring and the stator coil winding machine rolled off the production line equipped with this device.
A kind of wiring coil apparatus automatically of the present invention is achieved in that this automatic wiring coil apparatus includes adhesive plaster preparation device, cuts off rubberized fabric device, feeding rubberized fabric device and adhesive plaster tier；Described adhesive plaster preparation device includes frame, adhesive plaster, bearing pin, guide post, tong, Pneumatic paw, upper and lower tong movable stand, left and right cylinder, upper and lower air cylinders and left and right tong movable stand；Described bearing pin is connected in frame, and adhesive plaster empty set is on bearing pin；Described guide post is connected in frame；Described tong is connected on the mobile bar of Pneumatic paw, and Pneumatic paw is connected on upper and lower tong movable stand；The described movable stand of tong up and down is placed on the tong movable stand of left and right, and forms moving sets with left and right tong movable stand；Described left and right cylinder is connected in frame, and it moves bar and is connected with left and right tong movable stand；Described upper and lower air cylinders is connected on the tong movable stand of left and right, and it moves bar and is connected with upper and lower tong movable stand；Described left and right tong movable stand is placed in frame, and forms moving sets with frame；Described cut-out rubberized fabric device includes frame, cuts rubberized tape knife, cut adhesive plaster cylinder and cut adhesive plaster movable stand；Described rubberized tape knife of cutting is connected in and cuts on adhesive plaster movable stand；Described adhesive plaster cylinder of cutting is connected in frame, its move bar with cut adhesive plaster movable stand be connected；Described adhesive plaster movable stand of cutting is placed in frame, and forms moving sets with frame；Described feeding rubberized fabric device includes frame, send adhesive plaster after tong, send adhesive plaster before tong, send adhesive plaster cylinder, cloth-both-sides cylinder, cloth-both-sides movable stand and send adhesive plaster movable stand；Described send adhesive plaster after tong be connected on cloth-both-sides movable stand；Described send adhesive plaster before tong be connected in and send on adhesive plaster movable stand, it has a breach；The described adhesive plaster cylinder that send is connected in frame, its move bar with send adhesive plaster movable stand be connected；Described cloth-both-sides cylinder is connected in and send on adhesive plaster movable stand, and it moves bar and is connected with cloth-both-sides movable stand；Described cloth-both-sides movable stand is placed in and send on adhesive plaster movable stand, and forms moving sets with sending adhesive plaster movable stand；The described adhesive plaster movable stand that send is placed in frame, and forms moving sets with frame；Described adhesive plaster tier includes frame, wiring bar, wiring bar movable stand and wiring bar cylinder；Described wiring bar is connected on wiring bar movable stand；Described wiring bar movable stand is placed in frame, and forms moving sets with frame；Described wiring bar cylinder is connected in frame, and it moves bar and is connected with wiring bar movable stand.
Described send in rubberized fabric device send adhesive plaster after tong and before sending adhesive plaster tong be placed at the tong in adhesive plaster preparation device, cut off in rubberized fabric device cut rubberized tape knife be placed in send in rubberized fabric device send adhesive plaster after between tong, the tong that send before adhesive plaster in tong and adhesive plaster preparation device, the described wiring bar in adhesive plaster tier is placed in the wire turn position needing wiring.
The present invention automatic wiring coil apparatus can separately add adhesive plaster lengthening device.Described adhesive plaster lengthening device includes frame, elongates cylinder, slide block, connecting rod, rotary shaft and swing arm；Described elongation cylinder is connected in frame, and it moves bar and is connected with slide block；Described slide block and rod hinge connection；Described connecting rod is hinged with swing arm；Described swing arm is hinged on the rotating shaft；Described rotary shaft is connected in frame；Adhesive plaster lengthening device forms a rocker-slider mechanism, and swing arm is placed in the indentation, there sending adhesive plaster fore-clamp on hand.
Stator coil winding machine of the present invention, in addition to wiring coil apparatus automatically as above, also includes baffle plate, Winder, line mould driving and reversing mechanism and clamping-cutting device；Described Winder includes frame, hollow axle, driving member, cursor, wire winding pole, guide post, motor and a drive mechanism；Described hollow axle is connected in frame, and it has through hole；Described driving member is hinged on hollow axle；Described cursor is connected on driving member, and it has through hole；Described wire winding pole is connected in cursor, and it has through hole；Described guide post is connected in frame, and it has through hole；Described motor is connected in frame, and its rotating shaft is connected with driving member by drive mechanism；Described line mould driving and reversing mechanism includes frame, line mould, line mould holder, ball screw and a motor；Described line mould is connected on online mould holder, jagged on it；Described line mould holder is placed in frame, and forms moving sets with frame, and line mould holder is also connected with the nut of ball screw；The screw rod of described ball screw is hinged in frame；Described motor is connected in frame, and its rotating shaft is connected with the screw rod of ball screw；Described clamping-cutting device includes frame, clamp cylinder, clamp movable stand, movable clamp block support, movable clamp block, fixing clamp block, movable thread trimmer, fixing thread trimmer and trimming cylinder；Described clamp cylinder is connected in frame, and it moves bar and is connected with clamp movable stand；Described clamp movable stand is placed in frame, and forms moving sets with frame；Described movable clamp block support is connected on clamp movable stand；Described movable clamp block is connected on movable clamp block support；Described fixing clamp block is fixed in frame, and faces movable clamp block；Described movable thread trimmer is placed in frame, and forms moving sets with frame；Described fixing thread trimmer is fixed on below movable clamp block, and faces movable thread trimmer；Described trimming cylinder is connected in frame, and it moves bar and is connected with movable thread trimmer.
The described line mould in line mould driving and reversing mechanism is placed in Winder between the slewing area of wire winding pole；Movable clamp block in described clamping-cutting device and fixing clamp block dispose above the line mould in online mould driving and reversing mechanism, and are placed in Winder outside the slewing area of wire winding pole；The described indentation, there on the line mould in line mould driving and reversing mechanism disposes the wiring bar in baffle plate and automatic wiring coil apparatus, and face in automatic wiring coil apparatus send adhesive plaster after tong and send tong before adhesive plaster, baffle plate is in inner side and is protruding to outside, and be fixed in frame, wiring bar is completely disposed in inner side.
Can another pressurized line mechanism in Winder in stator coil winding machine of the present invention.Described thread depressing mechanism includes line ball support, bottom roller, upper roller and spring；Described line ball support is fixed in frame, and is placed at guide post, and it has a hinge hole and a slippage slot；Described bottom roller is placed at the hinge hole on line ball support, can rotation；Described upper roller is placed at the slippage slot on line ball support, forms moving sets with line ball support, and can rotation；Described both ends of the spring connects bottom roller and upper roller respectively.Enamel-covered wire is placed between bottom roller and upper roller, due to the effect of spring, enamel-covered wire can be made compacted, make line the loosest in winding process.
The described drive mechanism in Winder can be that chain wheel driving mechanism can also be for belt wheel transmission mechanism.
The invention has the beneficial effects as follows: substantially increase the automaticity of stator coil winding.
Accompanying drawing explanation
The present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is the work package schematic diagram of the present invention automatic wiring coil apparatus.
Fig. 2 is the work package motor process schematic diagram of the present invention automatic wiring coil apparatus.
Fig. 3 is the structural representation of the adhesive plaster preparation device in the present invention automatic wiring coil apparatus.
Fig. 4 is the structural representation cutting off rubberized fabric device in the present invention automatic wiring coil apparatus.
Fig. 5 is the structural representation sending into rubberized fabric device in the present invention automatic wiring coil apparatus.
Fig. 6 is the structural representation of the adhesive plaster tier in the present invention automatic wiring coil apparatus.
Fig. 7 is the structural representation of the adhesive plaster lengthening device separately added in the present invention automatic wiring coil apparatus.
Fig. 8 is the work package schematic diagram of stator coil winding machine of the present invention.
Fig. 9 is the partial enlarged drawing of Fig. 8.
Figure 10 is the partial enlarged drawing of Fig. 8.
Figure 11 is automatic wiring coil apparatus and the position view of line mould in stator coil winding machine of the present invention.
Figure 12 is the structural representation of the Winder in stator coil winding machine of the present invention.
Figure 13 is the structural representation of the line mould driving and reversing mechanism in stator coil winding machine of the present invention.
Figure 14 is the structural representation of the clamping-cutting device in stator coil winding machine of the present invention.
Figure 15 is the thread depressing mechanism schematic diagram separately added in the Winder in stator coil winding machine of the present invention.
Detailed description of the invention
Fig. 3 to Fig. 6 is the structural representation of the present invention automatic wiring coil apparatus.Being known by figure, this automatic wiring coil apparatus includes adhesive plaster preparation device, cuts off rubberized fabric device, feeding rubberized fabric device and adhesive plaster tier；Being known by Fig. 3, described adhesive plaster preparation device includes frame 1, adhesive plaster 2, bearing pin 3, guide post 4, tong 5, Pneumatic paw 11, upper and lower tong movable stand 12, left and right cylinder 13, upper and lower air cylinders 14 and left and right tong movable stand 15；Described bearing pin 3 is connected in frame 1, and adhesive plaster 2 empty set is on bearing pin 3；Described guide post 4 is connected in frame 1；Described tong 5 is connected on the mobile bar of Pneumatic paw 11, and Pneumatic paw 11 is connected on upper and lower tong movable stand 12；The described movable stand of tong up and down 12 is placed on left and right tong movable stand 15, and forms moving sets with left and right tong movable stand 15；Described left and right cylinder 13 is connected in frame 1, and it moves bar and is connected with left and right tong movable stand 15；Described upper and lower air cylinders 14 is connected on left and right tong movable stand 15, and it moves bar and is connected with upper and lower tong movable stand 12；Described left and right tong movable stand 15 is placed in frame 1, and forms moving sets with frame 1；Being known by Fig. 4, described cut-out rubberized fabric device includes frame 1, cuts rubberized tape knife 6, cut adhesive plaster cylinder 16 and cut adhesive plaster movable stand 17；Described rubberized tape knife 6 of cutting is connected in and cuts on adhesive plaster movable stand 17；Described adhesive plaster cylinder 16 of cutting is connected in frame 1, its move bar with cut adhesive plaster movable stand 17 be connected；Described adhesive plaster movable stand 17 of cutting is placed in frame 1, and forms moving sets with frame 1；Known by Fig. 5, described feeding rubberized fabric device includes frame 1, send adhesive plaster after tong 7, send adhesive plaster before tong 8, send adhesive plaster cylinder 18, cloth-both-sides cylinder 19, cloth-both-sides movable stand 20 and send adhesive plaster movable stand 21；Described send adhesive plaster after tong 7 be connected on cloth-both-sides movable stand 20；Described send adhesive plaster before tong 8 be connected in and send on adhesive plaster movable stand 21, it has a breach 22；The described adhesive plaster cylinder 18 that send is connected in frame 1, its move bar with send adhesive plaster movable stand 21 be connected；Described cloth-both-sides cylinder 19 is connected in and send on adhesive plaster movable stand 21, and it moves bar and is connected with cloth-both-sides movable stand 20；Described cloth-both-sides movable stand 20 is placed in and send on adhesive plaster movable stand 21, and forms moving sets with sending adhesive plaster movable stand 21；The described adhesive plaster movable stand 21 that send is placed in frame 1, and forms moving sets with frame 1；Being known by Fig. 6, described adhesive plaster tier includes frame 1, wiring bar 9, wiring bar movable stand 23 and wiring bar cylinder 24；Described wiring bar 9 is connected on wiring bar movable stand 23；Described wiring bar movable stand 23 is placed in frame 1, and forms moving sets with frame 1；Described wiring bar cylinder 24 is connected in frame 1, and it moves bar and is connected with wiring bar movable stand 23.
Described send in rubberized fabric device send adhesive plaster after at tong 7 and tong 8 is placed in adhesive plaster preparation device before sending adhesive plaster tong 5, cut off in rubberized fabric device cut rubberized tape knife 6 be placed in send in rubberized fabric device send adhesive plaster after between tong 7, the tong 5 that send before adhesive plaster in tong 8 and adhesive plaster preparation device, the described wiring bar 9 in adhesive plaster tier is placed in the wire turn position needing wiring.
During work, the cylinder in the present invention automatic wiring coil apparatus all connects pneumatic system and controller, with reference to Fig. 1, Fig. 2, the present invention point following steps work: when 1) just starting, controlling Pneumatic paw 11 makes tong 5 thereon unclamp, then pull adhesive plaster 2 between guide post 4 to tong 5, the smooth side contact guide post 4 of adhesive plaster, viscous lateral outside, controlling Pneumatic paw 11 again makes tong 5 thereon clamp adhesive plaster 2, and state diagram such as Fig. 2 tong 5 is at a.2) the left and right cylinder 13 then controlled in Fig. 3 in adhesive plaster preparation device stretches out it and moves bar, promote at the mobile b to Fig. 2 of tong 5 (x to) forward, adhesive plaster is elongated, such as dotted line at a in Fig. 2 and between b, after sending adhesive plaster tong 7 and before sending adhesive plaster tong 8 be placed in both sides at this elongation adhesive plaster.3) control the cloth-both-sides cylinder 19 sent in rubberized fabric device in Fig. 5 again to stretch out it and move bar, promote tong 7 tong 8 side clamping before sending adhesive plaster after sending adhesive plaster, clamp this elongation adhesive plaster.4) controlling Pneumatic paw 11 again makes tong 5 thereon unclamp adhesive plaster 2.5) upper and lower air cylinders 14 controlled again in Fig. 3 in adhesive plaster preparation device is stretched back it and is moved bar (upper and lower air cylinders 14 has stretched out it in original position and moved bar), makes tong 5 (z to) downwards mobile.6) the left and right cylinder 13 controlled again in Fig. 3 in adhesive plaster preparation device is stretched back it and is moved bar, promotes below at tong 5 (-x to) mobile a to Fig. 2 backward.7) upper and lower air cylinders 14 controlled again in Fig. 3 in adhesive plaster preparation device stretches out it and moves bar, makes tong 5 upwards (-z to) mobile at a.8) controlling Pneumatic paw 11 again makes tong 5 thereon clamp adhesive plaster 2 at a.9) control Fig. 4 cuts off the adhesive plaster cylinder 16 of cutting in rubberized fabric device again to stretch out it and move bar, make to cut rubberized tape knife 6 (y to) forward mobile, because of at adhesive plaster 2 elongation 2 sent adhesive plaster after tong 7 and before sending adhesive plaster tong 8 clamp, adhesive plaster 2 is clamped by tong 5 at a, cut rubberized tape knife 6 to be placed in the middle of at two clampings, move forward and can cut off adhesive plaster 2.10) control Fig. 4 cuts off the adhesive plaster cylinder 16 of cutting in rubberized fabric device again to stretch back it and move bar, make to cut rubberized tape knife 6 and return；11) after winding wire turn, control sending in Fig. 5 again rubberized fabric device send adhesive plaster cylinder 18 to stretch out it to move bar, promote after sending adhesive plaster tong 7 and (y to) movement forward together with sending before adhesive plaster at tong 8 c in fig. 2, move cloth-both-sides cylinder 19 during bar and stretch back it sending adhesive plaster cylinder 18 to stretch out it and move bar, send adhesive plaster cylinder 18 to stretch out it and move bar at the d in Fig. 2, wire turn is placed in and send before adhesive plaster at tong 8 breach 22, makes to cling wire turn in the middle of disconnected adhesive plaster, and two ends are forward；12) the wiring bar cylinder 24 controlled again in Fig. 6 in adhesive plaster tier is stretched back it and is moved bar (wiring bar cylinder 24 has stretched out it in original position and moved bar), make wiring bar 9 (-x to) forward mobile, mobile drive adhesive plaster one end enters wire turn endoporus together and glues to the adhesive plaster other end, ties up wire turn to making adhesive plaster；13) the wiring bar cylinder 24 controlled again in Fig. 6 in adhesive plaster tier stretches out it and moves bar, makes wiring bar 9 return；14) control sending in Fig. 5 again rubberized fabric device send adhesive plaster cylinder 18 to stretch back it to move bar, promotion send adhesive plaster after tong 7 together with sending before adhesive plaster at tong 8 d in fig. 2 backward (-y to) be back at c；15) it is back to step 2) restart.
Fig. 7 is the structural representation of the adhesive plaster lengthening device separately added in the present invention automatic wiring coil apparatus.Being known by figure, described adhesive plaster lengthening device includes frame 1, elongates cylinder 25, slide block 26, connecting rod 27, rotary shaft 28 and swing arm 29；Described elongation cylinder 25 is connected in frame 1, and it moves bar and is connected with slide block 26；Described slide block 26 is hinged with connecting rod 27；Described connecting rod 27 is hinged with swing arm 29；Described swing arm 29 is hinged in rotary shaft 28；Described rotary shaft 28 is connected in frame 1；Adhesive plaster lengthening device forms a rocker-slider mechanism, and swing arm 29 is placed at the breach 22 sent before adhesive plaster on tong 8.
After adhesive plaster lengthening device adds, the present invention automatic wiring coil apparatus is so work: when completing step 2 in as above cyclic process i.e. adhesive plaster is elongated at b at a, controller control elongation cylinder 25 stretches out it and moves bar, make swing arm 29 put toward (-y to) in breach 22 and (do not extend out original position when it moves bar elongating cylinder 25 into a segment distance, swing arm 29 does not enters in breach 22), this process is owing to having adhesive plaster in breach 22, swing arm 29 can pull adhesive plaster (-y to) inside to enter a segment distance, adhesive plaster is elongated, the step 3 that controller controls in upper cyclic process again clamps adhesive plaster, control to elongate cylinder 25 again to stretch back it and move bar, swing arm 29 is made to return, then according to having continued circulation work below the step 4 in upper cyclic process.
Stator coil winding machine of the present invention, in addition to wiring coil apparatus automatically as above, also includes baffle plate 39, Winder, line mould driving and reversing mechanism and clamping-cutting device；Being known by Figure 12, described Winder includes frame 1, hollow axle 30, driving member 31, cursor 32, wire winding pole 33, guide post 36, motor 44 and a drive mechanism；Described hollow axle 30 is connected in frame 1, and it has through hole；Described driving member 31 is hinged on hollow axle 30；Described cursor 32 is connected on driving member 31, and it has through hole；Described wire winding pole 33 is connected in cursor 32, and it has through hole；Described guide post 36 is connected in frame 1, and it has through hole；Described motor 44 is connected in frame 1, and its rotating shaft is connected with driving member 31 by drive mechanism；Being known by Figure 13, described line mould driving and reversing mechanism includes frame 1, line mould 38, line mould holder 45, ball screw 46 and a motor 47；Described line mould 38 is connected on online mould holder 45, on it jagged 37；Described line mould holder 45 is placed in frame 1, and forms moving sets with frame 1, and line mould holder 45 is also connected with the nut of ball screw 46；The screw rod of described ball screw 46 is hinged in frame 1；Described motor 47 is connected in frame 1, and its rotating shaft is connected with the screw rod of ball screw 46；Being known by Figure 14, described clamping-cutting device includes frame 1, clamp cylinder 48, clamp movable stand 49, movable clamp block support 50, movable clamp block 40, fixing clamp block 41, movable thread trimmer 42, fixing thread trimmer 43 and trimming cylinder 51；Described clamp cylinder 48 is connected in frame 1, and it moves bar and is connected with clamp movable stand 49；Described clamp movable stand 49 is placed in frame 1, and forms moving sets with frame 1；Described movable clamp block support 50 is connected on clamp movable stand 49；Described movable clamp block 40 is connected on movable clamp block support 50；Described fixing clamp block 41 is fixed in frame 1, and faces movable clamp block 40；Described movable thread trimmer 42 is placed in frame 1, and forms moving sets with frame 1；Described fixing thread trimmer 43 is fixed on below movable clamp block 40, and faces movable thread trimmer 42；Described trimming cylinder 51 is connected in frame 1, and it moves bar and is connected with movable thread trimmer 42.
The described line mould 38 in line mould driving and reversing mechanism is placed in Winder between the slewing area of wire winding pole 33；Movable clamp block 40 and fixing clamp block 41 in described clamping-cutting device dispose above the line mould 38 in online mould driving and reversing mechanism, and are placed in Winder outside the slewing area of wire winding pole 33；The wiring bar 9 in baffle plate 39 and automatic wiring coil apparatus is disposed at the described breach 37 on the line mould 38 in line mould driving and reversing mechanism, and face in automatic wiring coil apparatus send adhesive plaster after tong 7 and send tong 8 before adhesive plaster, baffle plate 39 is in inside breach 37 and is protruding to outside, and be fixed in frame 1, wiring bar 9 is completely disposed in inside breach 37.
Figure 15 is the thread depressing mechanism schematic diagram separately added in the Winder in stator coil winding machine of the present invention.Being known by figure, described thread depressing mechanism includes line ball support 57, bottom roller 52, upper roller 53 and spring 55；Described line ball support 57 is fixed in frame 1, and is placed at guide post 36, and it has hinge hole 56 and a slippage slot 54；At the hinge hole 56 that described bottom roller 52 is placed on line ball support 57, can rotation；At the slippage slot 54 that described upper roller 53 is placed on line ball support 57, form moving sets with line ball support 57, and can rotation；Described spring 55 two ends connect bottom roller 52 and upper roller 53 respectively.Enamel-covered wire 34 is placed between bottom roller 52 and upper roller 53, due to the effect of spring 55, enamel-covered wire 34 can be made compacted, make line the loosest in winding process.
The described drive mechanism in Winder can be that chain wheel driving mechanism can also be for belt wheel transmission mechanism.
During work, the cylinder in stator coil winding machine of the present invention all connects pneumatic system and controller, motor in stator coil winding machine all connects power supply and controller, with reference to Fig. 8, Fig. 9, Figure 10 and Figure 11, by explanation as a example by multi-pole coils, the present invention point following steps work: when 1) just starting, enamel-covered wire 34 in line bucket 35 is passed the through hole of guide post 36, between bottom roller 52 and upper roller 53, the through hole of hollow axle 30, cursor 32 and the through hole of wire winding pole 33, line is placed between movable clamp block 40 and fixing clamp block 41, and place the adhesive plaster in automatic wiring coil apparatus.2) the clamp cylinder 48 then controlled in Figure 14 in clamping-cutting device stretches out it and moves bar, and promotion activity clamp block 40 moves forward, and makes enamel-covered wire be clamped between movable clamp block 40 and fixing clamp block 41.3) motor 47 in the motor 44 and Figure 13 center line mould driving and reversing mechanism then controlled in Figure 12 in Winder makes wire winding pole 33 and line mould 38 be placed in initial position, in line mould 38 will around first step be positioned at the outermost end of wire winding pole 33.4) motor 44 then controlled in Figure 12 in Winder makes coiling on the first step of the online mould 38 of wire winding pole 33, stops after arriving the predetermined number of turns.5) then control automatic wiring coil apparatus and tie up adhesive plaster (tying up adhesive plaster according to automatic wiring coil apparatus job step).6) the clamp cylinder 48 then controlled in Figure 14 in clamping-cutting device is stretched back it and is moved bar, makes enamel-covered wire released between activity clamp block 40 and fixing clamp block 41.7) motor 47 then controlled in Figure 13 center line mould driving and reversing mechanism rotates, promote the nut in ball screw 46 so that band moving-wire mould 38 moves forward, make in line mould 38 will around second step be positioned at the outermost end of wire winding pole 33.8) motor 44 then controlled in Figure 12 in Winder makes coiling on the second step of the online mould 38 of wire winding pole 33, stops after arriving the predetermined number of turns.9) then control automatic wiring coil apparatus and tie up adhesive plaster.10) so circulation work by line mould 38 will around all steps all wind line and tie up adhesive plaster again, this completes a pole of coil, if the number of poles of motor is not up to, control the motor 47 band moving-wire mould 38 in Figure 13 center line mould driving and reversing mechanism and return mobile, it is protruding to outside owing to baffle plate 39 is in inside breach 37, and be fixed in frame 1, all coils wound on step can be discharged outside step by baffle.11) it is back to step 2) restart, until winding the number of poles of regulation.12) the clamp cylinder 48 then controlled in Figure 14 in clamping-cutting device stretches out it and moves bar, enamel-covered wire is made to be clamped between movable clamp block 40 and fixing clamp block 41, then the trimming cylinder 51 controlled in Figure 14 in clamping-cutting device stretches out it and moves bar, makes enamel-covered wire be cut off between movable thread trimmer 42 and fixing thread trimmer 43.13) control the motor 47 band moving-wire mould 38 in Figure 13 center line mould driving and reversing mechanism and return mobile, all coils wound are arranged wire finishing die.14) if number of coils not up to, is back to step 2) restart (during owing to cutting off line, enamel-covered wire is the most clamped, so clamp cylinder 48 does not reoperates in step 2), until winding the number of coils of regulation.
In addition to the implementation, the present invention also has other embodiments.The technical scheme that all employing equivalents or equivalent transformation become, all falls within the protection domain of application claims.
Claims (4)
1. an automatic wiring coil apparatus, it is characterised in that: this automatic wiring coil apparatus includes adhesive plaster preparation device, cuts off rubberized fabric device, feeding rubberized fabric device and adhesive plaster tier；Described adhesive plaster preparation device includes the frame of adhesive plaster preparation device, adhesive plaster, bearing pin, guide post, tong, Pneumatic paw, upper and lower tong movable stand, left and right cylinder, upper and lower air cylinders and left and right tong movable stand；Described bearing pin is connected in the frame of adhesive plaster preparation device, and adhesive plaster empty set is on bearing pin；Described guide post is connected in the frame of adhesive plaster preparation device；Described tong is connected on the mobile bar of Pneumatic paw, and Pneumatic paw is connected on upper and lower tong movable stand；The described movable stand of tong up and down is placed on the tong movable stand of left and right, and forms moving sets with left and right tong movable stand；Described left and right cylinder is connected in the frame of adhesive plaster preparation device, and it moves bar and is connected with left and right tong movable stand；Described upper and lower air cylinders is connected on the tong movable stand of left and right, and it moves bar and is connected with upper and lower tong movable stand；Described left and right tong movable stand is placed in the frame of adhesive plaster preparation device, and forms moving sets with the frame of adhesive plaster preparation device；The described rubberized fabric device that cuts off includes cutting off the frame of rubberized fabric device, cuts rubberized tape knife, cut adhesive plaster cylinder and cut adhesive plaster movable stand；Described rubberized tape knife of cutting is connected in and cuts on adhesive plaster movable stand；Described adhesive plaster cylinder of cutting is connected in the frame cutting off rubberized fabric device, and it moves bar and cuts adhesive plaster movable stand and be connected；Described adhesive plaster movable stand of cutting is placed in the frame cutting off rubberized fabric device, and forms moving sets with the frame cutting off rubberized fabric device；Described send into rubberized fabric device include sending into rubberized fabric device frame, send adhesive plaster after tong, send adhesive plaster before tong, send adhesive plaster cylinder, cloth-both-sides cylinder, cloth-both-sides movable stand and send adhesive plaster movable stand；Described send adhesive plaster after tong be connected on cloth-both-sides movable stand；Described send adhesive plaster before tong be connected in and send on adhesive plaster movable stand, it has a breach；Described sending adhesive plaster cylinder to be connected in the frame sending into rubberized fabric device, it moves bar and send adhesive plaster movable stand and be connected；Described cloth-both-sides cylinder is connected in and send on adhesive plaster movable stand, and it moves bar and is connected with cloth-both-sides movable stand；Described cloth-both-sides movable stand is placed in and send on adhesive plaster movable stand, and forms moving sets with sending adhesive plaster movable stand；The described adhesive plaster movable stand that send is placed in the frame sending into rubberized fabric device, and forms moving sets with the frame sending into rubberized fabric device；Described adhesive plaster tier includes the frame of adhesive plaster tier, wiring bar, wiring bar movable stand and wiring bar cylinder；Described wiring bar is connected on wiring bar movable stand；Described wiring bar movable stand is placed in the frame of adhesive plaster tier, and forms moving sets with the frame of adhesive plaster tier；Described wiring bar cylinder is connected in the frame of adhesive plaster tier, and it moves bar and is connected with wiring bar movable stand；
Described send in rubberized fabric device send adhesive plaster after tong and before sending adhesive plaster tong be placed at the tong in adhesive plaster preparation device, cut off in rubberized fabric device cut rubberized tape knife be placed in send in rubberized fabric device send adhesive plaster after between tong, the tong that send before adhesive plaster in tong and adhesive plaster preparation device, the described wiring bar in adhesive plaster tier is placed in the wire turn position needing wiring.
Automatic wiring coil apparatus the most according to claim 1, it is characterised in that: this automatic wiring coil apparatus separately adds adhesive plaster lengthening device；Described adhesive plaster lengthening device includes the frame of adhesive plaster lengthening device, elongates cylinder, slide block, connecting rod, rotary shaft and swing arm；The described cylinder that elongates is connected in the frame of adhesive plaster lengthening device, and it moves bar and is connected with slide block；Described slide block and rod hinge connection；Described connecting rod is hinged with swing arm；Described swing arm is hinged on the rotating shaft；Described rotary shaft is connected in the frame of adhesive plaster lengthening device；Adhesive plaster lengthening device forms a rocker-slider mechanism, and swing arm is placed in the indentation, there sending adhesive plaster fore-clamp on hand.
3. a stator coil winding machine, it is characterised in that: this stator coil winding machine, in addition to the automatic wiring coil apparatus described in claim 1, also includes baffle plate, Winder, line mould driving and reversing mechanism and clamping-cutting device；Described Winder includes the frame of Winder, hollow axle, driving member, cursor, wire winding pole, guide post, the motor of Winder and a drive mechanism；Described hollow axle is connected in the frame of Winder, and it has through hole；Described driving member is hinged on hollow axle；Described cursor is connected on driving member, and it has through hole；Described wire winding pole is connected in cursor, and it has through hole；Described guide post is connected in the frame of Winder, and it has through hole；The motor of described Winder is connected in the frame of Winder, and its rotating shaft is connected with driving member by drive mechanism；Described line mould driving and reversing mechanism includes the frame of line mould driving and reversing mechanism, line mould, line mould holder, ball screw and the motor of a line mould driving and reversing mechanism；Described line mould is connected on online mould holder, the breach of wired mould driving and reversing mechanism on it；Described line mould holder disposes in the frame of online mould driving and reversing mechanism, and forms moving sets with the frame of line mould driving and reversing mechanism, and line mould holder also nut with ball screw is connected；In the frame of the hinged online mould driving and reversing mechanism of screw rod of described ball screw；The motor of described line mould driving and reversing mechanism is connected in the frame of online mould driving and reversing mechanism, and its rotating shaft is connected with the screw rod of ball screw；Described clamping-cutting device includes the frame of clamping-cutting device, clamp cylinder, clamp movable stand, movable clamp block support, movable clamp block, fixing clamp block, movable thread trimmer, fixing thread trimmer and trimming cylinder；Described clamp cylinder is connected in the frame of clamping-cutting device, and it moves bar and is connected with clamp movable stand；Described clamp movable stand is placed in the frame of clamping-cutting device, and forms moving sets with the frame of clamping-cutting device；Described movable clamp block support is connected on clamp movable stand；Described movable clamp block is connected on movable clamp block support；Described fixing clamp block is fixed in the frame of clamping-cutting device, and faces movable clamp block；Described movable thread trimmer is placed in the frame of clamping-cutting device, and forms moving sets with the frame of clamping-cutting device；Described fixing thread trimmer is fixed on below movable clamp block, and faces movable thread trimmer；Described trimming cylinder is connected in the frame of clamping-cutting device, and it moves bar and is connected with movable thread trimmer；
The described line mould in line mould driving and reversing mechanism is placed in Winder between the slewing area of wire winding pole；Movable clamp block in described clamping-cutting device and fixing clamp block dispose above the line mould in online mould driving and reversing mechanism, and are placed in Winder outside the slewing area of wire winding pole；The described indentation, there on the line mould in line mould driving and reversing mechanism disposes the wiring bar in baffle plate and automatic wiring coil apparatus, and face in automatic wiring coil apparatus send adhesive plaster after tong and send tong before adhesive plaster, baffle plate is in the inner side of line mould driving and reversing mechanism and is protruding to outside, and fix in the frame of online mould driving and reversing mechanism, wiring bar is completely disposed in the inner side of line mould driving and reversing mechanism.
Stator coil winding machine the most according to claim 3, it is characterised in that: the Winder Zhong Ling pressurized line mechanism in this stator coil winding machine；Described thread depressing mechanism includes line ball support, bottom roller, upper roller and spring；Described line ball support is fixed in the frame of Winder, and is placed at guide post, and it has a hinge hole and a slippage slot；Described bottom roller is placed at the hinge hole on line ball support, can rotation；Described upper roller is placed at the slippage slot on line ball support, forms moving sets with line ball support, and can rotation；Described both ends of the spring connects bottom roller and upper roller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310014558.0A CN103929019B (en) | 2013-01-15 | 2013-01-15 | A kind of automatic wiring coil apparatus and the stator coil winding machine equipped with this device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310014558.0A CN103929019B (en) | 2013-01-15 | 2013-01-15 | A kind of automatic wiring coil apparatus and the stator coil winding machine equipped with this device |
Publications (2)
| Publication Number | Publication Date |
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| CN103929019A CN103929019A (en) | 2014-07-16 |
| CN103929019B true CN103929019B (en) | 2016-08-03 |
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| CN201310014558.0A Expired - Fee Related CN103929019B (en) | 2013-01-15 | 2013-01-15 | A kind of automatic wiring coil apparatus and the stator coil winding machine equipped with this device |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104370158A (en) * | 2014-10-22 | 2015-02-25 | 苏州市圣玛特电机设备制造有限公司 | Wire hooking arm for winding machine |
| CN105281508A (en) * | 2015-11-25 | 2016-01-27 | 苏州百狮腾电气有限公司 | Stator winding tool |
| CN107040102A (en) * | 2017-05-05 | 2017-08-11 | 深圳市立昌机电设备有限公司 | A kind of rotor coiling equipment with remaining line alarm set |
| WO2018201421A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Motor rotor winding device provided with remaining wire prompt apparatus |
| WO2018201422A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Motor rotor winder |
| WO2018201420A1 (en) * | 2017-05-05 | 2018-11-08 | 深圳市立昌机电设备有限公司 | Coil winding apparatus for motor rotor |
| CN109391106A (en) * | 2017-08-09 | 2019-02-26 | 常州市航弘机电有限公司 | A kind of automatic coil winding machine |
| CN110266151B (en) * | 2019-05-20 | 2024-05-10 | 浙江丰源智能装备有限公司 | Stator wiring equipment |
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| JPH08322212A (en) * | 1995-05-29 | 1996-12-03 | Mitsubishi Electric Corp | Coil winding device |
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| CN103929019A (en) | 2014-07-16 |
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Effective date of registration: 20170215 Address after: 528000 Guangdong province Foshan City West Village Beijiao town Shunde district two Industrial Zone No. 3 North Road Patentee after: Shunde City, Foshan District Heng Xin Electrical Appliance Co.,Ltd. Address before: The town of Tang Ling village in Wenling city of Taizhou City, Zhejiang province 317525 No. 390 Patentee before: Zhao Huayong |
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