WO2018201422A1 - Motor rotor winder - Google Patents

Motor rotor winder Download PDF

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Publication number
WO2018201422A1
WO2018201422A1 PCT/CN2017/083139 CN2017083139W WO2018201422A1 WO 2018201422 A1 WO2018201422 A1 WO 2018201422A1 CN 2017083139 W CN2017083139 W CN 2017083139W WO 2018201422 A1 WO2018201422 A1 WO 2018201422A1
Authority
WO
WIPO (PCT)
Prior art keywords
frame
rotating shaft
motor rotor
wire
reel
Prior art date
Application number
PCT/CN2017/083139
Other languages
French (fr)
Chinese (zh)
Inventor
廖建航
Original Assignee
深圳市立昌机电设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市立昌机电设备有限公司 filed Critical 深圳市立昌机电设备有限公司
Priority to PCT/CN2017/083139 priority Critical patent/WO2018201422A1/en
Publication of WO2018201422A1 publication Critical patent/WO2018201422A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts

Abstract

A motor rotor winder, suitable for the technical field of motor production devices, and comprising a frame (1) and a winding component (2) arranged on the frame (1), one side of the winding component (2) being provided with a wire feeding component used for conveying enamelled wire to the winding component (2), the frame (1) also being provided with a remaining wire prompt apparatus, the remaining wire prompt apparatus comprising a rotary shaft (4) passing through a central hole of a reel (9), a lower end of the rotary shaft (4) being connected to a rotation counter (7), the rotation counter (7) being connected to an LED indicator lamp, the rotary shaft (4) being fixedly connected to a support plate (15), an upper end of the rotary shaft (4) being provided with an external screw thread and being threadedly connected to a compression nut (16). The LED indicator lamp prompts timely replacement by an operator before the enamelled wire on the reel (9) is used up, thereby avoiding long downtimes and increasing production efficiency.

Description

一种马达转子绕线机  Motor rotor winding machine 技术领域Technical field
本发明属于电机生产设备技术领域,尤其涉及一种马达转子绕线机。The invention belongs to the technical field of motor production equipment, and in particular relates to a motor rotor winding machine.
背景技术Background technique
目前的电子转子绕线机,其通过绕线部件直接将漆包线绕于转子上,在实际生产中,常因线盘中的漆包线用尽不能及时更换而影响生产效率。At present, the electronic rotor winding machine directly winds the enameled wire around the rotor through the winding component. In actual production, the production efficiency is often affected by the exhaustion of the enameled wire in the wire reel which cannot be replaced in time.
技术问题technical problem
本发明的目的在于克服上述现有技术的不足,提供了一种马达转子绕线机,线盘中的漆包线用尽前,可以通过余线提醒装置提示操作人员及时更换,避免停机时间过长,利于提高生产效率。The object of the present invention is to overcome the deficiencies of the prior art described above, and provide a motor rotor winding machine. Before the enameled wire in the wire reel is used up, the operator can be promptly replaced by the remaining line reminding device to avoid excessive downtime. Conducive to improving production efficiency.
技术解决方案Technical solution
本发明是这样实现的:一种马达转子绕线机,包括机架和设置于所述机架上的绕线部件,所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件,所述机架上还设置有余线提醒装置,所述余线提醒装置包括穿设于线盘中心孔的转轴,所述转轴的下端连接有转动计数器,所述转动计数器连接有LED指示灯,所述转轴固定连接有支撑板,所述转轴的上端设置有外螺纹且螺纹连接有压紧螺母。 The present invention is achieved by a motor rotor winding machine comprising a frame and a winding member disposed on the frame, one side of the winding member being provided for conveying an enameled wire to the winding a wire feeding component of the component, wherein the frame is further provided with a remaining line reminding device, wherein the remaining wire reminding device comprises a rotating shaft disposed through a central hole of the wire spool, and a rotating counter is connected to a lower end of the rotating shaft, and the rotating counter is connected There is an LED indicator, the rotating shaft is fixedly connected with a supporting plate, and an upper end of the rotating shaft is provided with an external thread and a compression nut is screwed.
具体地,所述机架上设置立杆,所述立杆的上端设置有触控显示屏。 Specifically, the rack is provided with a pole, and the upper end of the pole is provided with a touch screen.
具体地,所述送线部件包括驱动电机、对合的上滚轮和下滚轮,所述驱动电机通过皮带连接于所述上滚轮和下滚轮。 Specifically, the wire feeding member includes a driving motor, a pair of upper rollers and a lower roller, and the driving motor is coupled to the upper roller and the lower roller by a belt.
具体地,所述转动计数器电连接于所述驱动电机。Specifically, the rotation counter is electrically connected to the drive motor.
具体地,所述机架上设置有支撑杆,所述支撑杆位于所述转轴的一侧,所述支撑杆的上端设置有用于供漆包线穿过的支撑环。Specifically, the frame is provided with a support rod, the support rod is located at one side of the rotating shaft, and the upper end of the support rod is provided with a support ring for the enameled wire to pass through.
有益效果Beneficial effect
本发明所提供的一种马达转子绕线机,其线盘中的漆包线用尽前,转动计数器检测到转轴和线盘转动的次数已达设定值,即线盘的漆包线将用尽,可以通过LED指示灯提示操作人员及时更换线盘,避免设备停机时间过长,利于提高生产效率。According to the present invention, in a motor rotor winding machine, before the enameled wire in the reel is used up, the rotation counter detects that the number of rotations of the rotating shaft and the reel has reached the set value, that is, the enameled wire of the reel is exhausted, The LED indicator light prompts the operator to replace the coil in time to avoid excessive equipment downtime, which is conducive to improving production efficiency.
附图说明DRAWINGS
图1是本发明实施例提供的一种马达转子绕线机的平面示意图。1 is a schematic plan view of a motor rotor winding machine according to an embodiment of the present invention.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
如图1所示,本发明实施例提供的一种马达转子绕线机,包括机架1和设置于所述机架1上的绕线部件2,所述绕线部件2的一侧设置有用于将漆包线输送于所述绕线部件2的送线部件,所述机架1上还设置有余线提醒装置,所述余线提醒装置包括穿设于线盘9的中心孔的转轴4,所述转轴4的下端连接有转动计数器7,所述转动计数器7连接有LED指示灯,所述转轴4固定连接有支撑板15,所述转轴的上端设置有外螺纹且螺纹连接有压紧螺母16,线盘9的上下两端可以夹紧于支撑板15和压紧螺母16之间,使线盘9与转轴4可以同步旋转,旋转读数精确度高,所述机架1上设置立杆5,所述立杆5的上端设置有触控显示屏6,触控显示屏6下方可以设置有按键。其线盘9中的漆包线用尽前,转动计数器7检测到转轴4和线盘9转动的次数已达设定值,即线盘9的漆包线将用尽,可以通过LED指示灯提示操作人员及时更换线盘9,避免设备停机时间过长,利于提高生产效率。As shown in FIG. 1 , a motor rotor winding machine provided by an embodiment of the present invention includes a frame 1 and a winding component 2 disposed on the frame 1 , and one side of the winding component 2 is provided. For conveying the enameled wire to the wire feeding member of the winding member 2, the frame 1 is further provided with a remaining line reminding device, and the remaining line reminding device includes a rotating shaft 4 which is disposed through a central hole of the wire reel 9. A rotating counter 7 is connected to the lower end of the rotating shaft 4, and the rotating counter 7 is connected with an LED indicator. The rotating shaft 4 is fixedly connected with a supporting plate 15, and the upper end of the rotating shaft is provided with an external thread and a compression nut 16 is screwed thereto. The upper and lower ends of the reel 9 can be clamped between the support plate 15 and the compression nut 16, so that the reel 9 and the rotating shaft 4 can rotate synchronously, and the rotation reading accuracy is high, and the rack 1 is provided with a pole 5 The upper end of the pole 5 is provided with a touch display screen 6, and a button can be disposed under the touch screen 6. Before the enameled wire in the reel 9 is used up, the rotation counter 7 detects that the number of rotations of the rotating shaft 4 and the reel 9 has reached the set value, that is, the enameled wire of the reel 9 will be used up, and the operator can be promptly notified by the LED indicator. Replace the reel 9 to avoid excessive equipment downtime and improve production efficiency.
具体地,所述转动计数器7电连接有电子显示屏,电子显示屏可以显示转动圈数,以便于巡检人员知晓漆包线大致余量。 Specifically, the rotation counter 7 is electrically connected with an electronic display screen, and the electronic display screen can display the number of rotations, so that the inspection personnel can know the approximate margin of the enameled wire.
具体地,所述送线部件包括驱动电机、对合的上滚轮11和下滚轮12,所述驱动电机通过皮带连接于所述上滚轮11和下滚轮12。上滚轮11和下滚轮12的外侧可以套有橡胶套。Specifically, the wire feeding member includes a driving motor, a pair of upper roller 11 and a lower roller 12, and the driving motor is coupled to the upper roller 11 and the lower roller 12 by a belt. The outer side of the upper roller 11 and the lower roller 12 may be covered with a rubber sleeve.
具体地,所述转动计数器7电连接于所述驱动电机,当转动计数器7检测到转动次数大于上限值,驱动电机将断电。Specifically, the rotation counter 7 is electrically connected to the drive motor, and when the rotation counter 7 detects that the number of rotations is greater than the upper limit value, the drive motor will be powered off.
具体地,所述机架1上设置有支撑杆13,所述支撑杆13位于所述转轴4的一侧,所述支撑杆13的上端设置有用于供漆包线穿过的支撑环14,以使出线顺畅。 Specifically, the frame 1 is provided with a support rod 13 on one side of the rotating shaft 4, and the upper end of the support rod 13 is provided with a support ring 14 for the enameled wire to pass through, so that The line is smooth.
本发明实施例所提供的一种马达转子绕线机,转动计数器7检测到转轴4和线盘9转动的次数已达设定值,即线盘9的漆包线将用尽,可以通过LED指示灯提示操作人员及时更换线盘9,避免设备停机时间过长,利于提高生产效率。According to a motor rotor winding machine provided by the embodiment of the present invention, the rotation counter 7 detects that the number of rotations of the rotating shaft 4 and the reel 9 has reached a set value, that is, the enameled wire of the reel 9 will be exhausted, and the LED indicator can be passed. The operator is prompted to replace the reel 9 in time to avoid excessive equipment downtime, which is conducive to improving production efficiency.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (5)

  1. 一种马达转子绕线机,包括机架和设置于所述机架上的绕线部件,所述绕线部件的一侧设置有用于将漆包线输送于所述绕线部件的送线部件,其特征在于,所述机架上还设置有余线提醒装置,所述余线提醒装置包括穿设于线盘中心孔的转轴,所述转轴的下端连接有转动计数器,所述转动计数器连接有LED指示灯,所述转轴固定连接有支撑板,所述转轴的上端设置有外螺纹且螺纹连接有压紧螺母。 A motor rotor winding machine includes a frame and a winding member disposed on the frame, and one side of the winding member is provided with a wire feeding member for conveying an enameled wire to the winding member, The utility model is characterized in that the rack is further provided with a residual line reminding device, wherein the remaining line reminding device comprises a rotating shaft which is disposed through the central hole of the reel, and a rotating counter is connected to the lower end of the rotating shaft, and the rotating counter is connected with an LED indication a lamp, the rotating shaft is fixedly connected with a supporting plate, and an upper end of the rotating shaft is provided with an external thread and a compression nut is screwed.
  2. 如权利要求1所述的一种马达转子绕线机,其特征在于,所述机架上设置立杆,所述立杆的上端设置有触控显示屏。 A motor rotor winding machine according to claim 1, wherein the frame is provided with a pole, and the upper end of the pole is provided with a touch screen.
  3. 如权利要求2所述的一种马达转子绕线机,其特征在于,所述送线部件包括驱动电机、对合的上滚轮和下滚轮,所述驱动电机通过皮带连接于所述上滚轮和下滚轮。 A motor rotor winding machine according to claim 2, wherein said wire feeding member comprises a driving motor, a pair of upper roller and a lower roller, said driving motor being coupled to said upper roller by a belt and Lower roller.
  4. 如权利要求3所述的一种马达转子绕线机,其特征在于,所述转动计数器电连接于所述驱动电机。A motor rotor winding machine according to claim 3, wherein said rotation counter is electrically connected to said drive motor.
  5. 如权利要求2所述的一种马达转子绕线机,其特征在于,所述机架上设置有支撑杆,所述支撑杆位于所述转轴的一侧,所述支撑杆的上端设置有用于供漆包线穿过的支撑环。 A motor rotor winding machine according to claim 2, wherein said frame is provided with a support rod, said support rod is located at one side of said rotating shaft, and said upper end of said support rod is provided for A support ring through which the enameled wire passes.
PCT/CN2017/083139 2017-05-05 2017-05-05 Motor rotor winder WO2018201422A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/CN2017/083139 WO2018201422A1 (en) 2017-05-05 2017-05-05 Motor rotor winder

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WO2018201422A1 true WO2018201422A1 (en) 2018-11-08

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1969734A (en) * 1928-07-02 1934-08-14 Electric Auto Lite Co Automatic armature winding machine
US2394529A (en) * 1944-05-18 1946-02-12 Ford Instr Co Inc Armature winding mechanism
CN201877971U (en) * 2010-12-07 2011-06-22 中国南车集团襄樊牵引电机有限公司 Pay-off rack for motor compensation winding
CN103929019A (en) * 2013-01-15 2014-07-16 赵华勇 Automatic coil binding device and stator coil winding machine with the same installed
CN204108024U (en) * 2014-10-23 2015-01-21 昆山铭嵩机械制造有限公司 A kind of automatic reduction formula wire paying-off machine
CN204508446U (en) * 2015-01-31 2015-07-29 神宇通信科技股份公司 Ceases to be busy automatic stop actinobacillus device
CN205973217U (en) * 2016-07-15 2017-02-22 天津市立孚光电线缆开发有限公司 Non -woven fabrics blocks water and takes tape feeding device
CN106911235A (en) * 2017-05-05 2017-06-30 深圳市立昌机电设备有限公司 A kind of motor rotor coil winding machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1969734A (en) * 1928-07-02 1934-08-14 Electric Auto Lite Co Automatic armature winding machine
US2394529A (en) * 1944-05-18 1946-02-12 Ford Instr Co Inc Armature winding mechanism
CN201877971U (en) * 2010-12-07 2011-06-22 中国南车集团襄樊牵引电机有限公司 Pay-off rack for motor compensation winding
CN103929019A (en) * 2013-01-15 2014-07-16 赵华勇 Automatic coil binding device and stator coil winding machine with the same installed
CN204108024U (en) * 2014-10-23 2015-01-21 昆山铭嵩机械制造有限公司 A kind of automatic reduction formula wire paying-off machine
CN204508446U (en) * 2015-01-31 2015-07-29 神宇通信科技股份公司 Ceases to be busy automatic stop actinobacillus device
CN205973217U (en) * 2016-07-15 2017-02-22 天津市立孚光电线缆开发有限公司 Non -woven fabrics blocks water and takes tape feeding device
CN106911235A (en) * 2017-05-05 2017-06-30 深圳市立昌机电设备有限公司 A kind of motor rotor coil winding machine

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