CN104482818B - A kind of medium caliber shell disassembles production line automatically - Google Patents
A kind of medium caliber shell disassembles production line automatically Download PDFInfo
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- CN104482818B CN104482818B CN201410678581.4A CN201410678581A CN104482818B CN 104482818 B CN104482818 B CN 104482818B CN 201410678581 A CN201410678581 A CN 201410678581A CN 104482818 B CN104482818 B CN 104482818B
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- shell
- conveyer belt
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- before fuel
- automatic
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Abstract
Production line is disassembled automatically the invention discloses a kind of medium caliber shell, including transmission system, conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine and automatic control system, the transmission system includes shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt, the full-automatic fuse fire in a stove before fuel is added rotation, which unloads the goods from the airplane, automatically pull out bullet machine with described successively by the conveying robot, cartridge case conveyer belt and the connection of bullet conveyer belt, the shell conveyer belt unloads the goods from the airplane with the full-automatic fuse fire in a stove before fuel is added rotation and is connected, the conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine, shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt are connected by data wire with the control system respectively.The production line can realize that waste and old medium caliber shell disassembles the automatic operating of overall process, effectively ensure to disassemble the personal safety of staff, and disassemble efficiency high, and labor intensity is low.
Description
Technical field
The invention belongs to Discard old bomb disassembling technology field, more particularly to a kind of medium caliber shell disassembles production line automatically.
Background technology
With the progress of science and technology and developing rapidly for weapon industry, the development speed of new shell is progressively accelerated, while the speed that shell updates can thus produce substantial amounts of Discard old bomb also with quickening.In fact, this kind of shell is without use and inventory value, while the shell storage scrapped also brings very big potential safety hazard to ammunition depot, it is necessary to force to disassemble as early as possible.The processing of country's Discard old bomb at present, relies on and disassembles by hand, it is low not only to disassemble efficiency, labor intensity is big mostly, and due to Discard old bomb state labile, the job safety for disassembling process is always to perplex the great difficult problem of industry.Therefore, research and development disassemble the unattended automation of process and disassemble production line, realize that automation is disassembled, and can avoid disassembling when operation occurs unexpected and effectively reduce casualties.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of medium caliber shell and disassemble production line automatically, the production line can realize that waste and old medium caliber shell disassembles the automatic operating of overall process, the personal safety of staff is disassembled in effectively guarantee, and disassembles efficiency high, and labor intensity is low.
To solve the above problems, the technical solution used in the present invention is:A kind of medium caliber shell disassembles production line automatically, including transmission system, conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine and automatic control system, the transmission system includes shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt, the full-automatic fuse fire in a stove before fuel is added rotation, which unloads the goods from the airplane, automatically pull out bullet machine with described successively by the conveying robot, cartridge case conveyer belt and the connection of bullet conveyer belt, the shell conveyer belt unloads the goods from the airplane with the full-automatic fuse fire in a stove before fuel is added rotation and is connected, the conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine, shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt are connected by data wire with the control system respectively.
The full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane with a Working gantry, shell bearing is set at the top of the Working gantry, the bearing both sides set fuse to revolve release mechanism and fire in a stove before fuel is added rotation release mechanism respectively, body hold-down mechanism is set above the Working gantry, the fuse rotation release mechanism and fire in a stove before fuel is added rotation release mechanism include rotary drive motor and are connected cylinder with rotary drive motor respectively, the external part of the cylinder is connected to air spider and air-actuated jaw, the hold-down mechanism includes the compression cylinder of support and connection fixed thereto, the external part of the compression cylinder sets pressure head.
It is described it is full-automatic pull out bullet machine and have time oild chuck, the cartridge case end for clamping shell are set on the work top on the crossbeam that settings can be slided up and down along it on base and 2 columns of connection fixed thereto, the column, the base.Lifting fluid cylinder is set on the crossbeam, the external part of the lifting fluid cylinder sets upper oild chuck corresponding with the lower oild chuck position, bullet for clamping shell, the upper oild chuck sets travel switch, and the lifting fluid cylinder, upper oild chuck and lower oild chuck are connected by signal wire with the automatic control system respectively.
The conveying robot has a base, rotary supporting rod is provided with the base, support arm is connected with turn on the rotary supporting rod, turn back arm and telescopic arm, the telescopic arm front end is connected with rotatable pneumatic-finger, the rotary supporting rod is connected with rotary cylinder by driving member, the rotary supporting rod, support arm, turn back arm and telescopic arm is connected with each other position and sets rotary cylinder respectively, the telescopic arm sets telescopic cylinder, the telescopic arm is connected with pneumatic-finger by rotary cylinder, the telescopic cylinder and rotary cylinder are connected by signal wire with automatic control system respectively.
The automatic control system includes PLC and the therewith some monitoring probes and alarm, display of signal connection.
The shell conveyer belt to use and be equidistantly positioned groove on chain-plate type conveyer, its carrier bar.
The conveyer belt and the rotation of the full-automatic fuse fire in a stove before fuel is added set tilting shell slide carriage between unloading the goods from the airplane.
The transmission system, conveying robot, the rotation of the full-automatic fuse fire in a stove before fuel is added unload the goods from the airplane and automatically pull out bullet machine set it is explosion-proof between, the transmission system stretch out explosion-proof it is outer.
The automatic control system uses long distance control system.
The full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane sets slide plate respectively, and the gradient of the slide plate is arranged on 15 °~30 °, and elastic insert is set on slide plate.
The beneficial effects of the invention are as follows:
1)Medium caliber shell of the present invention disassembles production line automatically, from fuse(The fire in a stove before fuel is added)Dismounting, monomer with(Cartridge case)Separation, the transhipment poured out up to each demolition part of gunpowder, completed under the control of automatic control system by plant equipment, production is disassembled in totally-enclosed, the automation for realizing shell, change Traditional Man and disassemble pattern, and occur the unexpected probability caused casualties so as to reduce process of disassembling, improve production efficiency.
2)In the present invention, transmission system, conveying robot, the rotation of the full-automatic fuse fire in a stove before fuel is added unload the goods from the airplane and automatically pull out bullet machine and be arranged in explosion-proof, and the transmission system stretches out explosion-proof outer, the splicing storage of the operating personnel feeding and fuse of progress shell, fire in a stove before fuel is added outside explosion-proof;Enter in explosion-proof without personnel, automatic control system is arranged on in the explosion-proof operating room isolated, the safety of process can be so disassembled with absolute guarantee's shell.
3)Production is disassembled in the full process automatization that the present invention realizes shell, so as to significantly reduce labor intensity, also improves production efficiency.
Brief description of the drawings
The present invention is described further below in conjunction with the accompanying drawings:
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the structural representation that full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane in Fig. 1;
Fig. 3 is the full-automatic structural representation for pulling out bullet machine in Fig. 1;
Fig. 4 is the structural representation of conveying robot in Fig. 1.
Embodiment
Such as Fig. 1, 2, 3, shown in 4, the medium caliber shell of the present invention disassembles production line automatically, including transmission system, conveying robot 2, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane 1, automatically pull out bullet machine 3 and automatic control system, the transmission system includes revolving the 1 shell conveyer belt 10 being connected that unloads the goods from the airplane with the full-automatic fuse fire in a stove before fuel is added, with automatically pulling out cartridge case conveyer belt 6 and bullet conveyer belt 5 that bullet machine 3 is connected, the shell conveyer belt 10 uses chain-plate type conveyer, groove 108 is equidistantly positioned on its carrier bar, for putting shell, and unloaded the goods from the airplane with the rotation of the full-automatic fuse fire in a stove before fuel is added and 1 give bullet with beat.The conveying robot 2 be located at the full-automatic fuse fire in a stove before fuel is added revolve unload the goods from the airplane 1, the full-automatic centre position for pulling out bullet machine 3, cartridge case conveyer belt 6 and bullet conveyer belt 5, separate station, ammunition for the shell movement after fuse and the fire in a stove before fuel is added to body, cartridge case will to be dismantled and topple over and cartridge case and bullet are transferred to cartridge case conveyer belt 6 and bullet conveyer belt 5 respectively.The transmission system, conveying robot 2, the rotation of the full-automatic fuse fire in a stove before fuel is added unload the goods from the airplane 1 and it is full-automatic pull out bullet machine 3 set it is explosion-proof between 9, the transmission system is stretched out outside explosion-proof 9, splicing storage of the operating personnel in explosion-proof 9 outer feeding and fuse for carrying out shell, the fire in a stove before fuel is added.Enter in described explosion-proof 9 without personnel, it is ensured that shell disassembles being perfectly safe for process.The automatic control system is arranged on in explosion-proof 9 operating room isolated 4, can also use remote monitoring, can so realize safety operation.Automatic control system include PLC 401 described in PLC 401 unload the goods from the airplane 1 with the conveying robot 2, the rotation of the full-automatic fuse fire in a stove before fuel is added respectively by data wire, it is full-automatic pull out bullet machine 3, shell conveyer belt 10, cartridge case conveyer belt 6, bullet conveyer belt 5 and monitoring probe 8 and alarm 403 is connected, automatically controlled for disassembling overall process to shell.The monitoring probe 8 be separately mounted to the rotation of the full-automatic fuse fire in a stove before fuel is added unload the goods from the airplane 1 and it is full-automatic pull out on bullet machine 3 and be explosion-proof between 9 appropriate location, unload and pull out the monitoring for bouncing journey for being revolved to the fuse fire in a stove before fuel is added, be easy to the timely discovery and processing of accident situation.The motor of the shell conveyer belt 10 uses stepper motor(Do not show in figure), the stepper motor is connected by signal wire with automatic control system.
The full-automatic fuse fire in a stove before fuel is added rotation is unloaded the goods from the airplane and 1 has and be provided with 2 corresponding shell bearings 103 on a Working gantry 101, the work top of the top of the trellis of workbench 101, and bullet position and cartridge case position are supported respectively.The top of shell bearing 103 sets inclined L-shaped groove, and shell can be rolled to the bottom of groove automatically.The side of the bearing 103 sets fuse to revolve release mechanism, opposite side sets the fire in a stove before fuel is added to revolve release mechanism, fuse rotation release mechanism and the fire in a stove before fuel is added rotation release mechanism includes rotary drive motor 106 and the telescopic cylinder 105 being connected with rotary drive motor 106 respectively, and the external part of the telescopic cylinder 105 is connected to air spider 104 and air-actuated jaw 109.The top of Working gantry 101 sets body hold-down mechanism, and the hold-down mechanism includes the compression cylinder of support and connection fixed thereto(Do not show in figure), the external part setting pressure head 102 of the compression cylinder.The shell conveyer belt 10 and full-automatic fuse fire in a stove before fuel is added rotation to unload the goods from the airplane and set tilting shell slide carriage 107 between 1, is fallen into for shell to be received and guided from shell conveyer belt 10 in the L-shaped groove of the shell bearing 103.The rotary drive motor 106, telescopic cylinder 105 and compression cylinder are connected by signal wire with the automatic control system respectively.The full-automatic fuse fire in a stove before fuel is added revolves 1 both sides that unload the goods from the airplane and is connected with fuse storage box 112 and fire in a stove before fuel is added storage box 111 by slide plate 110 respectively, the gradient of the slide plate 110 is arranged on 15 °~30 °, and the elastic insert of rubber slab or other materials is set on slide plate, to avoid fuse and the fire in a stove before fuel is added from sliding too fast and its produce rigid collision between slide plate 110 and storage bin and cause danger.
The full-automatic bullet machine 3 that pulls out has base 301 and 2 columns 303 of connection fixed thereto, the crossbeam 305 that can be slided up and down along it is set on column 303, lower oild chuck 302, the cartridge case end for clamping shell 307 are set on the work top on the base 301.Lifting fluid cylinder 306 is set on the crossbeam 303, and the external part of the lifting fluid cylinder 306 sets upper oild chuck 304 corresponding with the lower position of oild chuck 302, the bullet for clamping shell 307.Travel switch can be set in the upper oild chuck 304(Do not show in figure), the clip position of oild chuck 304 is controlled under the control of the automatic control system.The lifting fluid cylinder 306, upper oild chuck 304 and lower oild chuck 302 are connected by signal wire with the automatic control system respectively.Ammunition storage box nearby can be set in full-automatic bullet machine side or the cartridge case conveyer belt 6 of pulling out, after bullet is separated with cartridge case, is operated by conveying robot and pours into ammunition in ammunition stowage box.
The conveying robot 2 has a base 201, rotary supporting rod 203 is provided with the base 201, be connected with support arm 205 on the rotary supporting rod 203 in turn, turn back arm 207 and telescopic arm 209, the front end of telescopic arm 209 is connected with rotatable pneumatic-finger 211.The rotary supporting rod 203 is connected with rotary cylinder 202 by driving member;The rotary supporting rod 203, support arm 205, turn back arm 207 and telescopic arm 209 are connected with each other position and set rotary cylinder 204,206,208 respectively;The telescopic arm 209 sets telescopic cylinder 212, to realize the flexible of telescopic arm 209;The telescopic arm 209 is connected with pneumatic-finger 211 by rotary cylinder 210;To realize the radial rotary of pneumatic-finger 211.So, conveying robot 2 can be made to bend and stretch the limbs freely, and pneumatic-finger 211 can pick and place workpiece with various angles.The telescopic cylinder 211 and rotary cylinder 204,206,208,210 are connected by signal wire with automatic control system respectively, and all action is completed conveying robot 2 under the control of automatic control system.
The medium caliber shell of the present invention disassembles production line when progress shell is disassembled automatically, shell to be dismantled only need to be one by one placed in the groove 108 of the shell conveyer belt 10 by operating personnel in auxiliary operation room, shell to be dismantled is transported on the shell slide carriage 107 by shell conveyer belt 10 one by one under the automatically controlling of PLC 401, and fuse is slipped to automatically, station is unloaded in fire in a stove before fuel is added rotation, it is about to shell compression under 102 pressure heads of the compression cylinder, then fuse rotation release mechanism and fire in a stove before fuel is added rotation release mechanism action, fuse and the fire in a stove before fuel is added are laid down respectively and falls on the slide plate 110 and is slipped in fuse storage box 112 and fire in a stove before fuel is added storage box 111 respectively.Then, the crawl body 307 of conveying robot 2 rotates 90 ° and movement and pulls out bullet station to automatically pull out bullet machine 3, the crossbeam 305 is descending, upper oild chuck 304 and lower oild chuck 302 start, bullet and cartridge case are clamped respectively, oild chuck 304 is chosen bullet in the up drive of the crossbeam 305, realizes the separation of bullet and cartridge case.Conveying robot 2 pours ammunition cartridge case movement to the top of ammunition stowage box 7, and 180 ° of upset in ammunition stowage box 7 into afterwards, then by cartridge case movement to cartridge case conveyer belt 6, cartridge case storehouse is delivered to by conveyer belt.Conveying robot is by after in cartridge case movement to cartridge case conveyer belt 6, then by the bullet movement pulled down to bullet conveyer belt 5, bullet storehouse is delivered to by bullet conveyer belt 5, that is, the whole for completing shell is disassembled.
Claims (9)
1. a kind of medium caliber shell disassembles production line automatically, it is characterised in that:It includes transmission system, conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine and automatic control system, the transmission system includes shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt, the full-automatic fuse fire in a stove before fuel is added rotation, which unloads the goods from the airplane, automatically pull out bullet machine with described successively by the conveying robot, cartridge case conveyer belt and the connection of bullet conveyer belt, the shell conveyer belt unloads the goods from the airplane with the full-automatic fuse fire in a stove before fuel is added rotation and is connected, the conveying robot, full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane, automatically pull out bullet machine, shell conveyer belt, cartridge case conveyer belt and bullet conveyer belt are connected by data wire with the control system respectively;The full-automatic fuse fire in a stove before fuel is added rotation unloads the goods from the airplane with a Working gantry, shell bearing is set at the top of the Working gantry, the bearing both sides set fuse to revolve release mechanism and fire in a stove before fuel is added rotation release mechanism respectively, body hold-down mechanism is set above the Working gantry, the fuse rotation release mechanism and fire in a stove before fuel is added rotation release mechanism include rotary drive motor and are connected cylinder with rotary drive motor respectively, the external part of the cylinder is connected to air spider and air-actuated jaw, the hold-down mechanism includes the compression cylinder of support and connection fixed thereto, the external part of the compression cylinder sets pressure head.
2. medium caliber shell as claimed in claim 1 disassembles production line automatically, it is characterised in that:It is described it is full-automatic pull out bullet machine and have time oild chuck, the cartridge case end for clamping shell are set on the work top on the crossbeam that settings can be slided up and down along it on base and 2 columns of connection fixed thereto, the column, the base;Lifting fluid cylinder is set on the crossbeam, the external part of the lifting fluid cylinder sets upper oild chuck corresponding with the lower oild chuck position, bullet for clamping shell, the upper oild chuck sets travel switch, and the lifting fluid cylinder, upper oild chuck and lower oild chuck are connected by signal wire with the automatic control system respectively.
3. medium caliber shell as claimed in claim 1 disassembles production line automatically, it is characterised in that:The conveying robot has a base, rotary supporting rod is provided with the base, support arm is connected with turn on the rotary supporting rod, turn back arm and telescopic arm, the telescopic arm front end is connected with rotatable pneumatic-finger, the rotary supporting rod is connected with rotary cylinder by driving member, the rotary supporting rod, support arm, turn back arm and telescopic arm is connected with each other position and sets rotary cylinder respectively, the telescopic arm sets telescopic cylinder, the telescopic arm is connected with pneumatic-finger by rotary cylinder, the telescopic cylinder and rotary cylinder are connected by signal wire with automatic control system respectively.
4. medium caliber shell as claimed in claim 1 disassembles production line automatically, it is characterised in that:The automatic control system includes PLC and the therewith some monitoring probes and alarm, display of signal connection.
5. medium caliber shell as claimed in claim 1 disassembles production line automatically, it is characterised in that:The shell conveyer belt to use and be equidistantly positioned groove on chain-plate type conveyer, its carrier bar.
6. the medium caliber shell as described in claim 1 or 5 disassembles production line automatically, it is characterised in that:The shell conveyer belt and the rotation of the full-automatic fuse fire in a stove before fuel is added set tilting shell slide carriage between unloading the goods from the airplane.
7. medium caliber shell as claimed in claim 1 disassembles production line automatically, it is characterised in that:The transmission system, conveying robot, the rotation of the full-automatic fuse fire in a stove before fuel is added unload the goods from the airplane and automatically pull out bullet machine set it is explosion-proof between, the transmission system stretch out explosion-proof it is outer.
8. the medium caliber shell as described in claim 1 or 4 disassembles production line automatically, it is characterised in that:The automatic control system uses long distance control system.
9. the medium caliber shell as any one of claim 1 or 7 disassembles production line automatically, it is characterised in that:The full-automatic fuse fire in a stove before fuel is added revolves the both sides that unload the goods from the airplane and sets slide plate respectively, and the gradient of the slide plate is arranged on 15 °~30 °, elastic insert is set on slide plate.
Priority Applications (1)
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CN201410678581.4A CN104482818B (en) | 2014-11-24 | 2014-11-24 | A kind of medium caliber shell disassembles production line automatically |
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CN201410678581.4A CN104482818B (en) | 2014-11-24 | 2014-11-24 | A kind of medium caliber shell disassembles production line automatically |
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CN104482818A CN104482818A (en) | 2015-04-01 |
CN104482818B true CN104482818B (en) | 2016-06-29 |
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Families Citing this family (8)
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CN106643346B (en) * | 2016-11-30 | 2018-09-21 | 中国人民解放军武汉军械士官学校 | One kind, which is pulled out, plays device and bullet-wound prescription method |
CN108106505B (en) * | 2017-12-22 | 2020-06-16 | 湖南云箭集团有限公司 | Automatic roll mouth machine system control device |
CN108895929A (en) * | 2018-06-06 | 2018-11-27 | 重庆航天工业有限公司 | A kind of shell automatic disassembling device and method |
CN108981500A (en) * | 2018-08-10 | 2018-12-11 | 重庆航天工业有限公司 | A kind of shell dismantling line |
CN110006298B (en) * | 2019-05-22 | 2023-10-13 | 中国人民解放军32181部队 | Automatic decomposing line for rocket shell |
CN110030885B (en) * | 2019-05-22 | 2024-02-27 | 中国人民解放军32181部队 | Rocket shell spray pipe automatic rotary unloading device and rocket shell decomposing equipment |
CN110608640A (en) * | 2019-10-17 | 2019-12-24 | 中国人民解放军32181部队 | Riveting formula detonator automation separator |
CN112833718B (en) * | 2020-12-31 | 2022-09-09 | 中国人民解放军32181部队 | Vertical type mouth tightening combination machine |
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JP3515755B2 (en) * | 2000-12-26 | 2004-04-05 | 神鋼テクノ株式会社 | Chemical bullet dismantling system and chemical bullet dismantling method |
JP3672540B2 (en) * | 2002-04-22 | 2005-07-20 | 神鋼テクノ株式会社 | Chemical demolition equipment |
JP3971244B2 (en) * | 2002-05-31 | 2007-09-05 | 川崎重工業株式会社 | Dismantling device and dismantling method |
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