CN108106505B - Automatic roll mouth machine system control device - Google Patents
Automatic roll mouth machine system control device Download PDFInfo
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- CN108106505B CN108106505B CN201711407783.5A CN201711407783A CN108106505B CN 108106505 B CN108106505 B CN 108106505B CN 201711407783 A CN201711407783 A CN 201711407783A CN 108106505 B CN108106505 B CN 108106505B
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- roller
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- explosion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/001—Devices or processes for assembling ammunition, cartridges or cartridge elements from parts
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Abstract
The invention discloses a control device of an automatic roll-mouth machine system, which comprises: the device comprises a roll opening installation device, a control system, a hydraulic control system, an environment monitoring system and an explosion-proof window control device. The control system controls the operation of the roller opening installation device, the hydraulic system provides power for the roller opening installation device, and the environment monitoring system monitors the real-time operation of the roller opening. The explosion-proof window control device places a product to be processed through the window. The problems that the fuse holder and the projectile body are easy to misplace, the height positioning of the roller cutter is easy to deviate, and the stroke of the roller cutter is easy to generate errors are effectively solved. Meanwhile, the roller mouth machine body does not have any electrified body in the automatic operation process, so that the safety of installation of the fuse holder and the bullet body is ensured.
Description
Technical Field
The invention relates to the technical field of mechanical electronics, in particular to a control device of an automatic roll-mouth machine system.
Background
The automatic roll-in of the bullet body of the bullet product and the fuse holder needs to be carried out by a roll-in machine. In the prior art, after a product to be assembled is calibrated on an operating platform through a profiling, a lock hook positioning hole on a projectile body and a lock bolt on a fuze seat are in the same straight line, and after the manipulator rotates, extends and fastens, the relative position of the projectile body and the fuze seat is changed due to inertia. This makes the body and the detonator seat not in the same straight line, and has a great influence on the subsequent assembly process. In practical applications, machining errors are considered, which causes the height of the actual roll mouth to change, directly resulting in errors in the advanced position and causing the roll knife to cut into the projectile. Moreover, an error may occur in the actual processing of the roller cutter, and if the stroke of the roller opening is fixed, various problems such as insufficient feeding amount, loosening of the roller opening, excessive feeding amount and the like may be caused to the partial molecular bullet, so that the roller cutter cuts into the bullet or the fuze seat, and the product is damaged.
In the automatic roll-in process of the bullet body and the fuse seat of the bullet product, the problems that the fuse seat and the bullet body are easy to misplace, the height positioning of a roller cutter is easy to deviate, and the stroke of the roller cutter is easy to generate errors exist in the prior art. How to solve the problems existing in the prior art is the problem to be solved by the invention.
Disclosure of Invention
The invention aims to provide a control device of an automatic roller opening machine system, which is used for solving the problems that a fuse seat and a bullet body are easy to misplace, the height positioning of a roller cutter is easy to generate deviation, and the stroke of the roller cutter is easy to generate errors in the automatic roller connection process of the bullet body and the fuse seat of the existing bullet product.
In order to achieve the purpose, the technical scheme of the invention is to provide a control device of an automatic roll-mouth machine system. The automatic roll-mouth machine system control device comprises: the device comprises a roll opening installation device, a control system, a hydraulic control system, an environment monitoring system and an explosion-proof window control device. The control system controls the operation of the roller opening installation device, the hydraulic control system provides power for the roller opening installation device, and the environment monitoring system monitors the real-time operation of the roller opening. The explosion-proof window control device places a product to be processed through the window.
The roll gap installation device comprises: the device comprises a manipulator loading mechanism, a roller opening mechanism, an elastomer clamping mechanism, a fuse seat pressing mechanism, a roller head mechanism and a roller cutter adjusting device. The roller opening mechanism is arranged at the bottommost end, and the projectile body clamping mechanism is arranged on the roller opening mechanism. The fuze base pressing mechanism is arranged on the bullet body clamping mechanism, a roller cutter adjusting device is arranged on one side of the fuze base pressing mechanism, and a manipulator loading mechanism is arranged on the other side of the fuze base pressing mechanism. The roller head mechanism is arranged at the upper end of the fuse holder pressing mechanism.
The manipulator loading mechanism comprises a manipulator claw, a manipulator grabbing arm and a base. The hand-held arm can not only move linearly along the direction of the machine base, but also rotate 90 degrees around the central shaft. The grabbing of the projectile body is completed through the opening and closing of the mechanical gripper and the lifting and descending matching of the gripper arms. The device has the characteristics of simple structure, reliable movement, flexible action and the like. When the oil cylinder on the right side moves forward, the manipulator is opened, and when the pressure lever of the oil cylinder is withdrawn, the manipulator is closed, and the pressure lever and the fingertips of the manipulator are driven by gears.
The roller opening mechanism is provided with a base for the automatic roller connection of the bullet body of the bullet product and the fuse seat to complete the rotation of the bullet body and the function of the roller opening.
The projectile body clamping mechanism comprises a rotating platform and a chuck. The chuck is arranged at the center of the rotating table. The bullet body fixture's effect is the centre gripping bullet body and drives the bullet body and rotate, cooperates the roll-in head and plays and accomplish the roll mouth.
The fuze base pressing mechanism comprises: crossbeam, three-dimensional guide rail, roller pressure head. The cross beam is arranged on the roller opening mounting device, and the roller pressing head is connected with the cross beam through a three-dimensional guide rail. In order to ensure the accuracy of the spinning position, the pressure head of the roller is dragged to move up and down on the cross beam by the spring pressure limiter.
The roller head mechanism is provided with a spring pressure limiter. The roller pressing head is connected with a beam of the pressing mechanism through a three-dimensional guide rail, and is lifted together with the beam and the rotating pressing head, so that the accurate spinning position is ensured, and the roller pressing head is dragged to move back and forth under the beam by a cylinder connected with a spring pressure limiter. When the projectile body is compressed and starts to rotate, the cylinder pushes out the roller pressing head and compresses the roller pressing head at the position of the roller opening of the fuse holder, the cylinder is stopped by the stop iron, and the roller pressing head cannot overtravel. The roller pressing head cylinder is arranged in the upright post of the pressing mechanism and is lifted together with the pressing mechanism.
The roller cutter adjusting device is used for adjusting the specific position of the roller cutter. The roller cutter adjusting device comprises a top seat, a roller cutter, a screw rod, a dovetail groove, a spline shaft, a large vertical sliding block, a small horizontal sliding block, a first bevel gear, a first motor, a second bevel gear, a second motor and a base. When the second motor operates, the second bevel gear drives the screw rod to rotate, the female block is arranged on the vertical large sliding block, and the screw rod drives the large sliding block to rotate when rotating. The first motor is connected with the spline shaft through the first bevel gear, so that the vertical large sliding block is free from resistance in the up-and-down sliding process. Meanwhile, the self-rotation of the spline shaft is transmitted to a lead screw in the horizontal direction on the large horizontal sliding block through the second bevel gear, the female sleeve is installed on the small horizontal sliding block, and when the lead screw in the horizontal direction rotates, the small sliding block can move in the horizontal direction to install the roller cutter on the small sliding block. In this way, the roller knife can be positioned in both directions.
The control system adopts a PLC as the center of the control system, the PLC controls the opening and closing operations of the relay array according to the requirements of users, and then the PLC is connected with the electromagnetic valve to achieve the effect of controlling the cylinder to move forwards and backwards. The PLC program is changed by adopting a logic diagram and a statement table, the flow is clear, the stability is high, the module is fast, and the integration level is high. On the other hand, the PLC can adapt to various severe operating environments, has strong anti-interference capability and strong reliability, and is far higher than other various machine types.
The hydraulic control system adopts 10 oil cylinders for controlling the mechanical transmission of the roll port mounting device. The hydraulic control system is provided with a general hydraulic station which is provided with a general oil circuit switch. The oil circuit switch is provided with a general oil circuit input pipe and is an electromagnetic valve, and power supply of all parts of the roller opening installation device is completed. In the actual use process, the control system is controlled by computer software, and preferably, the control system is controlled by a control panel. Generally, when the control panel has a fault, computer software is used for control.
The environment monitoring system is provided with two anti-explosion cameras and a console. The environment monitoring system monitors real-time video between operations through two anti-explosion cameras.
The explosion-proof window control device is used for placing a product to be processed through the window, and after the product to be processed is taken into the operating room, the window of the explosion-proof device is closed. And after the product is processed, the explosion-proof window control device is opened before the product is conveyed to the window.
The method of the invention has the following advantages: the problems that the fuse holder and the projectile body are easy to misplace, the height positioning of the roller cutter is easy to deviate, and the stroke of the roller cutter is easy to generate errors are effectively solved. Meanwhile, the roller mouth machine body does not have any electrified body in the automatic operation process, so that the safety of installation of the fuse holder and the bullet body is ensured.
Drawings
Fig. 1 is an overall schematic view of the present invention.
Fig. 2 is a front view of the roll nip mounting apparatus.
Fig. 3 is a schematic view of a roller blade adjustment device.
FIG. 4 is a control system control diagram.
FIG. 5 is a control diagram of the hydraulic control system.
Detailed Description
The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
The automatic roll-up mill system control device includes: the device comprises a roll opening installation device, a control system, a hydraulic control system, an environment monitoring system and an explosion-proof window control device. The control system controls the operation of the roller opening installation device, the hydraulic control system provides power for the roller opening installation device, and the environment monitoring system monitors the real-time operation of the roller opening. The explosion-proof window control device places a product to be processed through the window.
The roll gap installation device includes: the device comprises a manipulator loading mechanism 1, a roller opening mechanism 2, an elastomer clamping mechanism 3, a fuse holder pressing mechanism 4, a roller head mechanism 5 and a roller cutter adjusting device 6. The roller mouth mechanism 2 is arranged at the bottommost end, and the projectile body clamping mechanism 3 is arranged on the roller mouth mechanism. The fuze base pressing mechanism 4 is arranged on the bullet body clamping mechanism 3, a roller cutter adjusting device 6 is arranged on one side of the fuze base pressing mechanism, and the manipulator loading mechanism 1 is arranged on the other side of the fuze base pressing mechanism. The roller head mechanism 5 is arranged at the upper end of the fuse holder pressing mechanism 4.
The manipulator loading mechanism comprises a manipulator claw, a manipulator arm and a base. The hand-held arm can not only move linearly along the direction of the machine base, but also rotate 90 degrees around the central shaft.
The roller opening mechanism is provided with a base for automatically rolling and connecting the bullet body of the bullet product with the fuse seat.
The projectile body clamping mechanism comprises a rotating platform and a chuck. The chuck is arranged at the center of the rotating table. The bullet body fixture's effect is the centre gripping bullet body and drives the bullet body and rotate, cooperates the roll-in head and plays and accomplish the roll mouth.
Fuze seat hold-down mechanism includes: crossbeam, three-dimensional guide rail, roller pressure head. The crossbeam sets up on roller mouth installation device, and the roll-in head is connected with the crossbeam through three-dimensional guide rail.
The roll head mechanism is provided with a spring pressure limiter. The roller pressing head is connected with a beam of the pressing mechanism through a three-dimensional guide rail, and is lifted together with the beam and the rotating pressing head, so that the accurate spinning position is ensured.
Roller sword adjusting device includes: the device comprises a top seat 601, a roller cutter (not shown), a lead screw 603, a dovetail groove 604, a spline shaft 605, a large vertical slider 606, a small horizontal slider 607, a first bevel gear 608, a first motor (not shown), a second bevel gear 610, a second motor (not shown) and a base 612.
The control system adopts a PLC as the center of the control system, the PLC controls the opening and closing operations of the relay array according to the requirements of users, and then the PLC is connected with the electromagnetic valve to achieve the effect of controlling the cylinder to move forwards and backwards.
The hydraulic control system adopts 10 oil cylinders for controlling the mechanical transmission of the roll mouth installation device; the hydraulic control system is provided with a general hydraulic station, the hydraulic station is provided with a general oil circuit switch, a general oil circuit input pipe is arranged on the oil circuit switch, and the oil circuit switch is an electromagnetic valve to complete power supply of all parts of the roller opening installation device.
The environment monitoring system is provided with two anti-explosion cameras and a console.
The explosion-proof window control device is used for placing a product to be processed through the window, and after the product to be processed is taken into the operation room, the window of the explosion-proof device is closed. And after the product is processed, the explosion-proof window control device is opened before the product is conveyed to the window.
Examples
In the actual operation process, the system is powered on, self-inspection is carried out on the system at the moment, and all the components return to the initial state. And sending a starting signal after the warhead is manually placed, and opening the explosion-proof window. At the moment, the manipulator moves the related equipment from the middle position of the track to the window operation platform, and then the hob cutter is shifted and detected. And the manipulator moves the related equipment back to the explosion-proof room, and the explosion-proof window is closed. At this time, the manipulator rotates to a vertical position, then the manipulator moves from a middle position to a rear position (rolling position), and simultaneously the manipulator falls from the upper position to the lower position. After the movement is finished, the mechanical palm is opened, and the upper pressure rod of the cross beam is retracted. The servo manipulator moves from the lower position to the upper position, and simultaneously moves from the rear position to the middle position. After the movement is finished, the chuck is automatically folded, the rolling head is lowered to the lower position, and feeding and rolling are carried out. And (4) withdrawing the cutter after finishing and loosening the chuck. The roller head is then released from the lower position to the upper position. And finally, opening the explosion-proof window, and moving the related equipment to the window operating platform from the middle position of the track by the manipulator to wait for the next working cycle. And if the work is finished, all the components return to the initial position, the explosion-proof window is closed, and the system stops.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (7)
1. An automatic roll-to-roll machine system control device, the automatic roll-to-roll machine system control device includes: the device comprises a roll opening installation device, a control system, a hydraulic control system, an environment monitoring system and an explosion-proof window control device; the device is characterized in that the control system controls the operation of the roller opening installation device, the hydraulic control system provides power for the roller opening installation device, the environment monitoring system monitors the real-time operation of the roller opening, and the explosion-proof window control device places a product to be processed through a window;
the roll gap installation device comprises: the device comprises a manipulator loading mechanism, a roller opening mechanism, an elastomer clamping mechanism, a fuse seat pressing mechanism, a roller head mechanism and a roller cutter adjusting device; the roller opening mechanism is arranged at the bottommost end, and an elastomer clamping mechanism is arranged on the roller opening mechanism; a fuse seat pressing mechanism is arranged on the projectile body clamping mechanism, a roller cutter adjusting device is arranged on one side of the fuse seat pressing mechanism, and a manipulator loading mechanism is arranged on the other side of the fuse seat pressing mechanism; the roller head mechanism is arranged at the upper end of the fuse holder pressing mechanism.
2. The automatic roll-to-roll machine system control device according to claim 1, wherein the manipulator loading mechanism comprises a manipulator grip, a manipulator grip arm and a machine base; the hand-held arm can not only move linearly along the direction of the base, but also rotate 90 degrees around the central shaft;
the roller opening mechanism is provided with a base for automatically rolling and connecting the bullet body of the bullet product with the fuse seat;
the projectile body clamping mechanism comprises a rotating table and a chuck; the chuck is arranged at the center of the rotating table; the bullet body clamping mechanism is used for clamping a bullet body and driving the bullet body to rotate, and the bullet body clamping mechanism is matched with a roller head to complete a roller opening;
the fuze base pressing mechanism comprises: the device comprises a cross beam, a three-dimensional guide rail and a roller press head; the cross beam is arranged on the roller opening mounting device, and the roller pressing head is connected with the cross beam through a three-dimensional guide rail;
the rolling head mechanism is provided with a spring pressure limiter; the roller pressing head is connected with a beam of the fuse holder pressing mechanism through a three-dimensional guide rail, and is lifted together with the beam and the rotating pressing head, so that the accurate spinning position is ensured.
3. The control device of an automatic roll-to-roll machine system as claimed in claim 1, wherein said roll knife adjusting device comprises: the device comprises a top seat, a roller cutter, a screw rod, a dovetail groove, a spline shaft, a large vertical sliding block, a small horizontal sliding block, a first bevel gear, a first motor, a second bevel gear, a second motor and a base;
when the second motor runs, the screw rod is driven to rotate through the second bevel gear, and the female block is arranged on the vertical large sliding block; the first motor is connected with the spline shaft through the first bevel gear, the spline shaft rotates and is transmitted to a lead screw in the horizontal direction on the large horizontal sliding block through the second bevel gear, the small horizontal sliding block is provided with the female sleeve, and the roller cutter is arranged on the small horizontal sliding block.
4. The control device of the automatic roll-mouth machine system according to claim 1, characterized in that the control system adopts a PLC as the center of the control system, the PLC controls the opening and closing operations of the relay array according to the requirements of users, and then the PLC is connected with an electromagnetic valve to achieve the effect of controlling the cylinder to move forward and backward.
5. The automatic roll-mouth machine system control device according to claim 1, characterized in that the hydraulic control system adopts 10 oil cylinders for controlling the mechanical transmission of the roll-mouth installation device; the hydraulic control system is provided with a general hydraulic station, the hydraulic station is provided with a general oil circuit switch, a general oil circuit input pipe is arranged on the oil circuit switch, and the oil circuit switch is an electromagnetic valve to complete power supply of all parts of the roller opening installation device.
6. The automatic roll-top machine system control device according to claim 1, wherein the environment monitoring system is provided with two explosion-proof cameras and a console.
7. The automatic roll-to-roll machine system control device of claim 1, wherein the explosion-proof window control device is used for placing a product to be processed through the window, and when the product to be processed is taken into the operating room, the window of the explosion-proof device is closed; and after the product is processed, the explosion-proof window control device is opened before the product is conveyed to the window.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711407783.5A CN108106505B (en) | 2017-12-22 | 2017-12-22 | Automatic roll mouth machine system control device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711407783.5A CN108106505B (en) | 2017-12-22 | 2017-12-22 | Automatic roll mouth machine system control device |
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| Publication Number | Publication Date |
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| CN108106505A CN108106505A (en) | 2018-06-01 |
| CN108106505B true CN108106505B (en) | 2020-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201711407783.5A Active CN108106505B (en) | 2017-12-22 | 2017-12-22 | Automatic roll mouth machine system control device |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106342165B (en) * | 2003-10-08 | 2008-04-30 | 四川省绵阳西南自动化研究所 | The explosion-proof gas-liquid pressing device of bullet and cartridge case |
| CN202885678U (en) * | 2012-08-27 | 2013-04-17 | 东莞市银通机械科技有限公司 | Explosive pressing system |
| RU2489677C1 (en) * | 2012-02-28 | 2013-08-10 | Общество с ограниченной ответственностью "Научно-производственный центр "СИСТЕМА" (ООО "НПЦ "СИСТЕМА") | Method for laser neutralisation of explosive objects |
| CN104482818A (en) * | 2014-11-24 | 2015-04-01 | 河南中南工业有限责任公司 | Medium-caliber cannonball automatic disassembly production line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106342165C (en) * | 2003-10-08 | 2008-04-30 | 四川省绵阳西南自动化研究所 | Explosion-proof gas-hydraulic combination device for projectiles and cartridges |
-
2017
- 2017-12-22 CN CN201711407783.5A patent/CN108106505B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106342165B (en) * | 2003-10-08 | 2008-04-30 | 四川省绵阳西南自动化研究所 | The explosion-proof gas-liquid pressing device of bullet and cartridge case |
| RU2489677C1 (en) * | 2012-02-28 | 2013-08-10 | Общество с ограниченной ответственностью "Научно-производственный центр "СИСТЕМА" (ООО "НПЦ "СИСТЕМА") | Method for laser neutralisation of explosive objects |
| CN202885678U (en) * | 2012-08-27 | 2013-04-17 | 东莞市银通机械科技有限公司 | Explosive pressing system |
| CN104482818A (en) * | 2014-11-24 | 2015-04-01 | 河南中南工业有限责任公司 | Medium-caliber cannonball automatic disassembly production line |
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| CN108106505A (en) | 2018-06-01 |
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