CN109876958A - A kind of fire extinguisher bottle automatic spraying system - Google Patents
A kind of fire extinguisher bottle automatic spraying system Download PDFInfo
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- CN109876958A CN109876958A CN201910089814.XA CN201910089814A CN109876958A CN 109876958 A CN109876958 A CN 109876958A CN 201910089814 A CN201910089814 A CN 201910089814A CN 109876958 A CN109876958 A CN 109876958A
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Abstract
The invention discloses a kind of fire extinguisher bottle automatic spraying systems, including the crawl of bottle body supply unit to be sprayed, bottle body to be sprayed to pile up unit, automatic spray unit, spray bottle body crawl stacking unit, bottle cap dismounting unit, sprayed bottle body supply unit and concentrated electronic control unit.The present invention, which is used, installs magnetic bottle stopper in the position of bottleneck of fire extinguisher bottle to be sprayed, magnetic connector is fixedly installed in the hanging stick bottom end of automatic spray unit, realize that fire extinguisher bottle and the hanging stick of automatic spray unit are attached by the way of magnetic absorption connection, realize that the hanging stick of fire extinguisher bottle and automatic spray unit is attached or removes by the way of automatically grabbing stacking, unit is removed using bottle cap to remove the magnetic bottle stopper for the fire extinguisher bottle for completing spraying, it can be realized under the premise of reducing personnel's setting and the labor intensity of operator and improve the whole production efficiency for carrying out spraying operation to fire extinguisher bottle, spraying process especially suitable for fire extinguisher bottle.
Description
Technical field
The present invention relates to a kind of vanning palletizing system, it is specifically a kind of be suitable for timeliness examine after fire extinguisher finished product into
The system of luggage case stacking, belongs to fire extinguisher production technical field.
Background technique
Fire extinguisher is common one of fireproofing installation, is generally stored in public place or the place of fire may occur.It goes out
Firearm typically refers to include the firing-fighting medium and filling firing-fighting medium and boost pressure for rising thus being arranged for different fire
The pressurized vessel of gas.Fire extinguisher can be divided into portable and cart type by its move mode, and hand fire extinguisher is made due to it
With convenient and efficient and excessive space will not be occupied, therefore it is used widely.
The bottle body of hand fire extinguisher is usually the cylindrical tank structure of standard, and fire extinguisher bottle will carry out after manufacture
Shot blasting on surface and painting treatment.Automation, automatic spraying operating are realized substantially for the spraying operation of fire extinguisher bottle at present
Production line is usually to include the closed spray painting room with inlet port and outlet port, the spray equipment being arranged in spray painting room and pass through
Fire extinguisher bottle, is suspended on the transmission of the chain device of feed inlet end by the hook chain device for wearing spray painting room one by one
On chain hook, transmission chain can drive fire extinguisher bottle to enter spray painting room and be sprayed automatically, complete the fire extinguisher bottle of spraying
It is exported from discharge port end, the fire extinguisher bottle for completing spraying is removed.
But fire extinguisher bottle is blocked up to avoid blasting media from entering in bottle to need to install bottle additional in bottleneck, is being carried out before shot-peening
It needs to remove that bottle is stifled, hangs over bottle body spray on the transmission chain hook of automatic spraying operating production line again before spraying, and completes
The fire extinguisher bottle surface temperature of spraying is usually higher, removes transhipment again after needing to wait for cooling.It is sprayed at present for fire extinguisher bottle
The dismounting bottle stopper in operation is applied, bottle body is hung and removes the operations such as bottle body still largely using manually-operated mode, this biography
The manual mode of operation of the system not only large labor intensity of operator, code fetch low efficiency, for improve efficiency need to usually be arranged it is several
Operator, and there is the case where human factors such as fatigue, mood cause whole production efficiency to reduce.
Summary of the invention
In view of the above existing problems in the prior art, the present invention provides a kind of fire extinguisher bottle automatic spraying systems, can
It realizes to improve under the premise of reducing personnel's setting and the labor intensity of operator and spraying operation is carried out to fire extinguisher bottle
Whole production efficiency, while interference of the human factor to spraying manufacturing schedule can be greatly reduced, especially suitable for fire extinguisher bottle
The spraying process of body.
To achieve the goals above, the position of bottleneck installation of fire extinguisher bottle is magnetic bottle stopper, magnetic bottle stopper be include big
The stepped shaft structure of diameter section and path section, the outer diameter of the major diameter section of magnetic bottle stopper are greater than the bottleneck outer diameter ruler of fire extinguisher bottle
The top of the major diameter section of very little and magnetic bottle stopper is up-small and down-big pyramidal structure, and the path section of magnetic bottle stopper is equipped with and fire extinguishing
The external thread structure of the bottleneck screw-internal thread fit of device bottle body, magnetic bottle stopper are mounted on the bottleneck position of fire extinguisher bottle by path section
It sets；
Fire extinguisher bottle automatic spraying system include bottle body supply unit to be sprayed, bottle body to be sprayed crawl pile up unit,
Automatic spray unit has sprayed bottle body crawl stacking unit, bottle cap dismounting unit, has sprayed bottle body supply unit and concentrated automatically controlled
Unit；
The automatic spray unit includes the closed spray painting room with inlet port and outlet port, the extension through spray painting room
Hook chain device and automatic spraying electric control gear；Spraying section and drying are successively arranged inside closed spray painting room from back to front
Section, spraying section is interior to be equipped with automatic spray apparatus, is equipped with automatic drier inside drying section；It includes flat for linking up with chain device
It goes and is arranged, conveys the carrier chain and bottle body rotation transmission chain being arranged in the same direction, be uniformly spaced and hang in its transmission direction on carrier chain
Multiple hanging sticks are hung with, the top of hanging stick, which is coupled by the sprocket wheel being firmly connected with it with bottle body rotation transmission chain, to be connect, and is hanged
The bottom end of bar is fixed with magnetic connector；Automatic spraying electric control gear includes that automatic spray controller, linked transmission control back
Control loop is dried in road, automatic spray painting control circuit automatically, automatic spray controller respectively with hook chain device, from
Dynamic spray equipment, automatic drier electrical connection；It is corresponding that unit is piled up in bottle body supply unit to be sprayed and bottle body to be sprayed crawl
The gating location of automatic spray unit is set, has sprayed bottle body crawl stacking unit, bottle cap removes unit and spray bottle
Body supply unit is correspondingly arranged at the discharge port position of automatic spray unit；
The bottle body supply unit to be sprayed is used to carry out the fire extinguisher bottle to be sprayed for installing the bottle stopper that is magnetic
Conveying, bottle body supply unit to be sprayed include be fed forward setting bottle body conveyer to be sprayed and bottle body to be sprayed conveying it is automatically controlled
Device；Bottle body conveyer to be sprayed includes the bottle body transfer unit to be sprayed with bottle body conveyance drive mechanism to be sprayed, to be painted
The front for applying bottle body conveyer is equipped with positioning gear bottle member；Bottle body conveying electric control gear to be sprayed includes bottle body conveying control to be sprayed
Device processed, counter, bottle body to be sprayed convey control loop, bottle body delivery controller to be sprayed respectively with counter, bottle to be sprayed
The bottle body conveyance drive mechanism to be sprayed of body conveyer is electrically connected；
It is to be sprayed for that will come through bottle body supply unit to be sprayed conveying that unit is piled up in the bottle body to be sprayed crawl
Fire extinguisher bottle positioning be loaded in automatic spray unit feed inlet hook chain device hanging stick bottom end, it is to be sprayed
It includes that electric control gear is piled up in bottle body crawl to be sprayed that unit is piled up in bottle body crawl, and bottle body crawl to be sprayed piles up electric control gear and includes
Controller is piled up in bottle body crawl to be sprayed, control loop is piled up in bottle body to be sprayed crawl；
The bottle body crawl that sprayed piles up unit for spraying to the completion through automatic spray unit discharge port output
Fire extinguisher bottle carry out positioning unloading, having sprayed bottle body crawl and having piled up unit includes having sprayed bottle body crawl to pile up automatically controlled dress
It sets, having sprayed bottle body crawl stacking electric control gear includes having sprayed bottle body crawl to pile up controller, sprayed bottle body crawl stacking
Control loop；
The bottle cap is removed unit setting and is piled up near unit spraying bottle body crawl, for sprayed bottle body
Crawl piles up unit matching and is dismantled to the magnetic bottle stopper for the fire extinguisher bottle that spraying is completed and recycle magnetic bottle stopper, bottle cap
Remove unit include the cap rotating device being fixedly mounted on tear open in lid rack, the bottle stopper recyclable device being arranged in below cap rotating device and
Bottle cap removes electric control gear；Cap rotating device includes braced frame, spiral cover driving head and spiral cover tapered sleeve, and spiral cover tapered sleeve rolls cooperation peace
Dress on the support frame and the rotation central axis line of spiral cover tapered sleeve perpendicular to braced frame be arranged, the cone-shaped inner hole of spiral cover tapered sleeve with
The pyramidal structure dimensional fits of magnetic bottle stopper major diameter section, the body of spiral cover driving head are fixedly mounted on the support frame, and spiral cover drives
The output end of dynamic head is connect by transmission mechanism with spiral cover tapered sleeve；It includes that bottle cap removes controller, rotation that bottle cap, which removes electric control gear,
Lid control loop, bottle cap are removed controller and are electrically connected with spiral cover driving head；
The bottle body supply unit of the spraying setting is spraying near bottle body crawl stacking unit, for complete
Conveying output is carried out at the fire extinguisher bottle that magnetic bottle stopper is removed, having sprayed bottle body supply unit includes being fed forward setting
It sprays bottle body conveyer and has sprayed bottle body conveying electric control gear；Having sprayed bottle body conveyer includes having to have sprayed bottle body conveying
The bottle body transfer unit of spraying of driving mechanism；Sprayed bottle body conveying electric control gear include sprayed bottle body delivery controller,
Bottle body conveying control loop has been sprayed, bottle body delivery controller has been sprayed and has been conveyed with the bottle body of spraying for having sprayed bottle body conveyer
Driving mechanism electrical connection；
The concentration electronic control unit include electrical connection central controller and display, central controller respectively with it is to be painted
The bottle body to be sprayed of the bottle body delivery controller to be sprayed, bottle body to be sprayed crawl stacking unit that apply bottle body supply unit grabs code
Put controller, automatic spray unit automatic spray controller, sprayed bottle body crawl pile up unit the bottle body of spraying crawl
Pile up controller, bottle cap removes the bottle body of the spraying conveying control that the bottle cap of unit removes controller, sprayed bottle body supply unit
Device electrical connection processed.
As one embodiment of the present invention, it includes that setting is defeated in bottle body to be sprayed that unit is piled up in bottle body crawl to be sprayed
Send the suspension feeding robot between the output end of unit and the hook chain device of automatic spray unit feed inlet；Suspension
Feeding robot includes the suspension feeding crawl arranging machine for hanging feeding mechanical arm and being mounted in suspension feeding mechanical arm minor details
Tool hand；Suspension feeding mechanical arm includes at least and controls the X-coordinate driving mechanism moved in left-right direction, control moves along the longitudinal direction
The Z coordinate driving mechanism that dynamic Y-coordinate driving mechanism and control moves along the vertical direction；It is logical to hang feeding crawl stacking manipulator
Crossing can be around the A coordinate rotation control mechanism that X-coordinate axle rotates or can be around the installation of B coordinate rotation control mechanism that Y-coordinate axle rotates
On suspension feeding mechanical arm, suspension feeding crawl piles up manipulator and includes at least the opposite disposed bottle body to be sprayed clamping of two pieces
Plate is equipped with clamping distance regulating mechanism between two pieces bottle body grip block to be sprayed；Electric control gear is piled up in bottle body crawl to be sprayed
Bottle body crawl to be sprayed is piled up controller and is electrically connected with suspension feeding robot.
As a further improvement of the present invention, suspension feeding crawl piles up machinery and is additionally provided with suspension feed mode on hand
The bottle body to be sprayed that electric control gear is piled up in identification sensor, suspension feed mode identification sensor and bottle body to be sprayed crawl grabs
Controller electrical connection is piled up, it further includes fire extinguisher pattern-recognition judgement processing to be sprayed that electric control gear is piled up in bottle body crawl to be sprayed
Circuit.
As one embodiment of the present invention, having sprayed bottle body crawl and having piled up unit includes being arranged in automatic spray unit
Suspension discharging robot near the hook chain device of discharge port；Hanging discharging robot includes suspension discharging mechanical arm
Manipulator is piled up with the suspension discharging crawl being mounted in suspension discharging mechanical arm minor details；It hangs discharging mechanical arm and includes at least control
Make the X-coordinate driving mechanism moved in left-right direction, the Y-coordinate driving mechanism that control is moved along the longitudinal direction and control vertically
The mobile Z coordinate driving mechanism in direction；It hangs discharging crawl and piles up manipulator by that can rotate around the A coordinate that X-coordinate axle rotates
Control mechanism can be mounted on suspension discharging mechanical arm around the B coordinate rotation control mechanism that Y-coordinate axle rotates, and hang discharging
Crawl piles up manipulator and has sprayed bottle body grip block including at least opposite disposed two pieces, and two pieces has sprayed between bottle body grip block
Equipped with clamping distance regulating mechanism；Bottle body has been sprayed to grab the bottle body of the spraying crawl stacking controller for piling up electric control gear and hang
Hang the electrical connection of discharging robot.
As a further improvement of the present invention, suspension discharging crawl piles up machinery and is additionally provided with suspension discharging mode on hand
Identification sensor, suspension discharging pattern-recognition sensor pile up the bottle body of the spraying crawl of electric control gear with bottle body crawl has been sprayed
Controller electrical connection is piled up, having sprayed bottle body crawl and having piled up electric control gear further includes having sprayed fire extinguisher pattern-recognition judgement processing
Circuit.
As a further improvement of the present invention, the corresponding suspension discharging robot of braced frame is obliquely installed.
As a further improvement of the present invention, the guiding sliding along the setting of its axial direction is additionally provided on spiral cover tapered sleeve
Stretching structure and buffer spring.
As a further improvement of the present invention, it is additionally provided with electromagnetic coil on spiral cover tapered sleeve, electromagnetic coil passes through slip ring
Structure is removed controller with bottle cap and is electrically connected.
As a further improvement of the present invention, magnetic connector is fixedly mounted on the bottom end of hanging stick by protective jacket.
As a further improvement of the present invention, carrier chain and the bottle body rotation transmission chain for linking up with chain device are equal
It is that head and the tail connect Circular transmission structure annular in shape.
Compared with prior art, this fire extinguisher bottle automatic spraying system uses the bottleneck in fire extinguisher bottle to be sprayed
Position installs magnetic bottle stopper, magnetic connector is fixedly installed in the hanging stick bottom end of automatic spray unit, is connected using magnetic absorption
Mode realize that fire extinguisher bottle and the hanging stick of automatic spray unit are attached, using robot crawl pile up by the way of realize
Fire extinguisher bottle and the hanging stick of automatic spray unit are attached or remove, and remove fire extinguishing of the unit to spraying is completed using bottle cap
The magnetic bottle stopper of device bottle body is removed, and it is single that bottle body supply unit to be sprayed, bottle body to be sprayed crawl pile up unit, automatic spraying
Member has sprayed that unit is piled up in bottle body crawl, bottle cap removes unit, has sprayed bottle body supply unit and continues work compound, that is, realizes
The spraying of whole system is automatically entered, is sprayed automatically, spraying automatic output and the operation of automatic disassembling bottle cap, it can be achieved that fully automated
Change and operate, can realize and be improved to fire extinguisher bottle progress under the premise of reducing personnel's setting and the labor intensity of operator
The whole production efficiency of spraying operation, while interference of the human factor to spraying manufacturing schedule can be greatly reduced, it is particularly suitable
In the spraying process of fire extinguisher bottle.
Detailed description of the invention
Fig. 1 is three dimensional structure diagram of the invention；
Fig. 2 is the partial enlargement diagram of Fig. 1；
Fig. 3 is the three dimensional structure diagram that manipulator is piled up in present invention suspension discharging crawl；
Fig. 4 is the three-dimensional explosive view of hanging stick of the present invention and fire extinguisher bottle absorption connection；
Fig. 5 is the three dimensional structure diagram that bottle cap of the present invention removes unit.
In figure: 1, bottle body supply unit to be sprayed, 11, bottle body conveyer to be sprayed, 2, bottle body to be sprayed crawl stacking list
Member, 21, suspension feeding robot, 211, suspension feeding mechanical arm, 212, suspension feeding crawl pile up manipulator, 213, to be sprayed
Bottle body grip block, 3, automatic spray unit, 31, hook chain device, 32, hanging stick, 33, magnetic connector, 4, sprayed
Bottle body, which grabs, piles up unit, 41, suspension discharging robot, 411, suspension discharging mechanical arm, 412, suspension discharging crawl arranging machine
Tool hand, 413, sprayed bottle body grip block, 5, bottle cap remove unit, 51, cap rotating device, 52, bottle stopper recyclable device, 53, support
Frame, 54, spiral cover driving head, 55, spiral cover tapered sleeve, 6, sprayed bottle body supply unit, 61, sprayed bottle body conveyer, 7, go out
Firearm bottle body, 71, magnetic bottle stopper.
Specific embodiment
This fire extinguisher bottle automatic spraying system installs magnetic bottle stopper in the position of bottleneck of fire extinguisher bottle 7 to be sprayed
71, magnetic connector 33 is fixedly installed in 32 bottom end of hanging stick of automatic spray unit 3, is realized by the way of magnetic absorption connection
Fire extinguisher bottle 7 and the hanging stick 32 of automatic spray unit 3 are attached, and realize fire extinguisher in such a way that robot crawl is piled up
Bottle body 7 and the hanging stick 32 of automatic spray unit 3 are attached or remove, and remove 5 pairs of the unit fire extinguishings for completing spraying using bottle cap
The magnetic bottle stopper 71 of device bottle body 7 is removed, and then realizes that the spraying of fire extinguisher bottle 7 is automatically entered, sprays automatically, sprayed certainly
Dynamic output and automatic disassembling bottle cap operation.The present invention will be further described with reference to the accompanying drawing (below with fire extinguisher bottle 7
Work moving direction is described for front).
As shown in figure 4, the position of bottleneck installation of fire extinguisher bottle 7 is magnetic bottle stopper 71, magnetic bottle stopper 71 be include major diameter
The stepped shaft structure of section and path section, the outer diameter of the major diameter section of magnetic bottle stopper 71 are greater than the bottleneck outer diameter of fire extinguisher bottle 7
The top of size and the major diameter section of magnetic bottle stopper 71 is up-small and down-big pyramidal structure, and the path section of magnetic bottle stopper 71 is equipped with
With the external thread structure of the bottleneck screw-internal thread fit of fire extinguisher bottle 7, magnetic bottle stopper 71 is mounted on fire extinguisher bottle by path section
The position of bottleneck of body 7.
As shown in Figure 1, this fire extinguisher bottle automatic spraying system includes bottle body supply unit 1 to be sprayed, bottle body to be sprayed
Crawl piles up unit 2, automatic spray unit 3, has sprayed bottle body crawl stacking unit 4, bottle cap dismounting unit 5, sprayed bottle body
Supply unit 6 and concentration electronic control unit.
The automatic spray unit 3 includes the closed spray painting room with inlet port and outlet port, through spray painting room
Link up with chain device 31 and automatic spraying electric control gear；Inside closed spray painting room from back to front be successively arranged spraying section and
Drying section, spraying section is interior to be equipped with automatic spray apparatus, is equipped with automatic drier inside drying section；Link up with chain device 31
Including being arranged in parallel, convey the carrier chain and bottle body rotation transmission chain of setting in the same direction, it is uniformly distributed in its transmission direction on carrier chain
Interval is hung with multiple hanging sticks 32, and the top of hanging stick 32 passes through the sprocket wheel being firmly connected with it and the cooperation of bottle body rotation transmission chain is pacified
Load connects, and the bottom end of hanging stick 32 is fixed with magnetic connector 33；Automatic spraying electric control gear includes automatic spray controller, chain
Control loop is dried in formula transmission control loop, automatic spray painting control circuit automatically, automatic spray controller respectively with hook chain type
Transmission device 31, automatic spray apparatus, automatic drier electrical connection；Bottle body supply unit 1 to be sprayed and bottle body to be sprayed are grabbed
Code fetch puts the gating location that unit 2 is correspondingly arranged at automatic spray unit 3, has sprayed bottle body crawl stacking unit 4, bottle cap is torn open
Except unit 5 and the discharge port position that bottle body supply unit 6 is correspondingly arranged at automatic spray unit 3 is sprayed.
The bottle body supply unit 1 to be sprayed is used for the fire extinguisher bottle 7 to be sprayed for installing the bottle stopper 71 that is magnetic
It is conveyed, bottle body supply unit 1 to be sprayed includes the bottle body conveyer 11 to be sprayed and bottle body to be sprayed for being fed forward setting
Convey electric control gear；Bottle body conveyer 11 to be sprayed includes that there is the bottle body to be sprayed of bottle body conveyance drive mechanism to be sprayed to convey
Component, bottle body conveyance drive mechanism to be sprayed can use the driving gearbox designs driven by stepper motor or use
Other driving structures such as decelerating motor structure, the structure or adopt that bottle body transfer unit to be sprayed can be conveyed using carrying roller
Other structure for conveying such as the structure of conveyer belt are carried with support as shown in Figure 2, the front of bottle body conveyer 11 to be sprayed is equipped with to be painted
It applies bottle body and grabs working region, the front end of bottle body crawl to be sprayed working region is equipped with positioning gear bottle member, positioning gear bottle member
It can be limit plate structure, be also possible to limited block structure；Bottle body conveying electric control gear to be sprayed includes that bottle body to be sprayed is defeated
Send controller, counter, bottle body to be sprayed conveying control loop, bottle body delivery controller to be sprayed respectively with counter, to be painted
Apply the bottle body conveyance drive mechanism to be sprayed electrical connection of bottle body conveyer 11；The fire extinguisher to be sprayed for the bottle stopper 71 that is magnetic is installed
Bottle body 7 can be by the way of vertical conveying or by the way of horizontal conveying as shown in Figure 2.
The bottle body to be sprayed crawl piles up unit 2 for be painted to coming through bottle body supply unit 1 to be sprayed conveying
The fire extinguisher bottle 7 of painting carries out the hanging stick 32 that positioning is loaded in the hook chain device 31 of automatic 3 feed inlet of spray unit
Bottom end, fire extinguisher bottle 7 to be sprayed carries out the mode of positioning loading, in fire extinguisher bottle 7 to be sprayed using vertical defeated
32 lower section of hanging stick can be extended under the premise of sending mode using the front end of bottle body conveyer 11 to be sprayed and by bottle to be sprayed
The mode that unit 2 carries out sequential packet positioning jacking is piled up in body crawl, uses horizontal conveying side in fire extinguisher bottle 7 to be sprayed
It can be piled up by the way of 2 progress of unit sequence crawl piles up using the bottle body to be sprayed crawl of mechanical arm configuration under the premise of formula,
By taking unit 2 is piled up in the bottle body to be sprayed crawl using mechanical arm configuration as an example, it includes setting that unit 2 is piled up in bottle body crawl to be sprayed
It is passed in the bottle body to be sprayed crawl working region of bottle body conveyer 11 to be sprayed and the hook chain type of automatic 3 feed inlet of spray unit
Electric control gear is piled up by suspension feeding robot 21 and bottle body to be sprayed crawl between dynamic device 31；Feeding robot 21 is hung to wrap
Manipulator is piled up in the suspension feeding crawl for including suspension feeding mechanical arm 211 and being mounted in suspension 211 minor details of feeding mechanical arm
212；Suspension feeding mechanical arm 211, which includes at least, controls the X-coordinate driving mechanism moved in left-right direction, control along the longitudinal direction
The Z coordinate driving mechanism that mobile Y-coordinate driving mechanism and control are moved along the vertical direction, suspension feeding mechanical arm 211 can be with
Using articulated mechanical arm structure as shown in Figure 2, other mechanical arm configurations such as door frame machinery arm configuration can also be used；Suspension is sent
Material crawl piles up manipulator 212 by that can rotate around A coordinate rotation control mechanism that X-coordinate axle rotates or around Y-coordinate axle
B coordinate rotation control mechanism is mounted on suspension feeding mechanical arm 211, as shown in Fig. 2, manipulator is piled up in suspension feeding crawl
212 include at least opposite disposed two pieces bottle body grip block 213 to be sprayed, are equipped between two pieces bottle body grip block 213 to be sprayed
Distance regulating mechanism is clamped, clamping distance regulating mechanism can be using the list being separately positioned on bottle body grip block 213 to be sprayed
Telescopic hydraulic cylinder or screw rod etc. list pushing handle telescopic control mechanism, can also using setting two pieces bottle body grip block 213 to be sprayed it
Between the double pushing handle telescopic control mechanisms of double telescopic hydraulic cylinders or double flexible screw rods etc., be to guarantee to fire extinguisher bottle 7 to be sprayed
Firm clamping effect, the section of bottle body grip block 213 to be sprayed are the polygonized structure including at least a bending part, such as Fig. 2
Shown, bottle body grip block 213 to be sprayed is V-shaped structure, and the bottle body grip block 213 to be sprayed of polygonized structure can form multiple
Bite, and then can guarantee the firm clamping effect to fire extinguisher bottle 7 to be sprayed；Bottle body crawl to be sprayed is piled up automatically controlled
Device includes that controller is piled up in bottle body crawl to be sprayed, control loop is piled up in bottle body to be sprayed crawl, and bottle body to be sprayed grabs code
Controller is put to be electrically connected with suspension feeding robot 21.
The bottle body crawl that sprayed piles up unit 4 for spraying to the completion through automatic 3 discharge port output of spray unit
The fire extinguisher bottle 7 of painting carries out positioning unloading, and the fire extinguisher bottle 7 for completing spraying carries out the mode of positioning unloading, can use
The bottle body crawl stacking unit 4 that sprayed with barrier and conveyer function is first determined the fire extinguisher bottle 7 for completing spraying
Position barrier, the mode for carrying out reprinting unloading again can also pile up unit 4 using the bottle body of the spraying crawl of mechanical arm configuration and carry out
The mode of unloading is piled up in sequence crawl, for piling up unit 4 using the crawl of the bottle body of spraying of mechanical arm configuration, spray bottle
It includes that the suspension being arranged near the hook chain device 31 of automatic 3 discharge port of spray unit is unloaded that unit 4 is piled up in body crawl
Expect robot 41 and sprays bottle body crawl stacking electric control gear；Hanging discharging robot 41 includes suspension discharging mechanical arm 411
Manipulator 412 is piled up with the suspension discharging crawl being mounted in suspension 411 minor details of discharging mechanical arm；Hang discharging mechanical arm 411
The X-coordinate driving mechanism that is moved in left-right direction including at least control, the Y-coordinate driving mechanism that moves along the longitudinal direction of control and
The Z coordinate driving mechanism moved along the vertical direction is controlled, suspension discharging mechanical arm 411 can use joint machine as shown in Figure 1
Tool arm configuration can also use other mechanical arm configurations such as door frame machinery arm configuration；It is logical to hang discharging crawl stacking manipulator 412
Crossing can be around the A coordinate rotation control mechanism that X-coordinate axle rotates or can be around the installation of B coordinate rotation control mechanism that Y-coordinate axle rotates
On suspension discharging mechanical arm 411, as shown in figure 3, it is similar with suspension feeding crawl stacking 212 structure of manipulator, hang discharging
Crawl piles up manipulator 412 and has sprayed bottle body grip block 413 including at least opposite disposed two pieces, and two pieces has sprayed bottle body clamping
Clamping distance regulating mechanism is equipped between plate 413, clamping distance regulating mechanism can spray bottle body folder using being separately positioned on
Hold single pushing handle telescopic control mechanism such as single telescopic hydraulic cylinder or screw rod on plate 413, can also be using setting in two pieces spray bottle
Double pushing handle telescopic control mechanisms such as double telescopic hydraulic cylinders or double flexible screw rods between body grip block 413 guarantee to having sprayed
The firm clamping effect of fire extinguisher bottle 7, the section for having sprayed bottle body grip block 413 is including at least the polygon of bending part
Shape structure, as shown in figure 3, having sprayed bottle body grip block 413 is V-shaped structure, the bottle body grip block of spraying of polygonized structure
413 can form multiple bites, and then can guarantee the firm clamping effect to the fire extinguisher bottle 7 sprayed；Spray bottle
Body crawl piles up electric control gear and piles up control loop including having sprayed bottle body crawl stacking controller, having sprayed bottle body crawl,
Spraying bottle body crawl is piled up controller and is electrically connected with suspension discharging robot 41.
The bottle cap is removed the setting of unit 5 and is piled up near unit 4 spraying bottle body crawl, is used for and spray bottle
Body crawl piles up the cooperation of unit 4 and is dismantled to the magnetic bottle stopper 71 for the fire extinguisher bottle 7 that spraying is completed and recycle magnetic bottle
Plug 71；When having sprayed bottle body crawl stacking unit 4 using the structure with barrier and conveyer function, bottle cap removes unit 5
Can using be arranged in sprayed bottle body crawl pile up unit 4 conveyer right above positioning cap rotating device to be completed spraying
The magnetic bottle stopper 71 of fire extinguisher bottle 7 dismantled；When having sprayed bottle body crawl stacking unit 4 using mechanical arm configuration,
Bottle cap, which removes unit 5, can use magnetic bottle stopper 71 of the cap rotating device being obliquely installed to the fire extinguisher bottle 7 that spraying is completed
It is dismantled；By taking unit 4 is piled up in the bottle body of the spraying crawl using mechanical arm configuration as an example, as shown in figure 5, bottle cap removes unit
5 include being fixedly mounted on 52 and of bottle stopper recyclable device for tearing the cap rotating device in lid rack 51 open, being arranged in below cap rotating device 51
Bottle cap removes electric control gear；Cap rotating device 51 includes braced frame 53, spiral cover driving head 54 and spiral cover tapered sleeve 55, braced frame 53
Be obliquely installed, spiral cover tapered sleeve 55 rolling be fitted in braced frame 53 and the rotation central axis line of spiral cover tapered sleeve 55 perpendicular to
Braced frame 53 is arranged, the pyramidal structure dimensional fits of 71 major diameter section of the cone-shaped inner hole of spiral cover tapered sleeve 55 and magnetic bottle stopper, spiral cover
The body of driving head 54 is fixedly mounted in braced frame 53, and the output end of spiral cover driving head 54 is bored by transmission mechanism and spiral cover
55 connection of set, the movement by controlling spiral cover driving head 54 can drive spiral cover tapered sleeve 55 to carry out spinning movement；Bottle stopper recycling dress
Setting 52 can be the recycling trolley of box-structure, be also possible to the recycling band using other structures such as conveyer belt structures；Bottle cap is torn open
Except electric control gear includes that bottle cap removes controller, spiral cover control loop, bottle cap is removed controller and is electrically connected with spiral cover driving head 54.
The described setting of the bottle body of spraying supply unit 6 is removed near unit 5 in bottle cap, for magnetic bottle is completed
The fire extinguisher bottle 7 that plug 71 is removed carries out conveying output, and having sprayed bottle body supply unit 6 includes the spraying for being fed forward setting
Bottle body conveyer 61 and sprayed bottle body conveying electric control gear；Having sprayed bottle body conveyer 61 includes having to have sprayed bottle body conveying
The bottle body transfer unit of spraying of driving mechanism, having sprayed bottle body conveyance drive mechanism can be using the drive driven by stepper motor
Dynamic gearbox designs can also use other driving structures such as decelerating motor structure, and having sprayed bottle body transfer unit can use
The structure of carrying roller conveying can also carry other structure for conveying such as the structure of conveyer belt using support as shown in Figure 1；Bottle body is sprayed
Conveying electric control gear includes having sprayed bottle body delivery controller, having sprayed bottle body conveying control loop, has sprayed bottle body conveying control
Device processed is electrically connected with the bottle body conveyance drive mechanism of spraying for having sprayed bottle body conveyer 61；It is completed what magnetic bottle stopper 71 was removed
Fire extinguisher bottle 7 can be by the way of vertical conveying as shown in Figure 1 or by the way of horizontal conveying.
The concentration electronic control unit include electrical connection central controller and display, central controller respectively with it is to be painted
Apply the bottle body to be sprayed crawl of the bottle body delivery controller to be sprayed, bottle body to be sprayed crawl stacking unit 2 of bottle body supply unit 1
Pile up controller, automatic spray unit 3 automatic spray controller, sprayed bottle body crawl pile up unit 4 spraying bottle body
Controller is piled up in crawl, bottle cap removes the spraying bottle body that the bottle cap of unit 5 removes controller, sprayed bottle body supply unit 6
Delivery controller electrical connection.
The specific working principle is as follows for this fire extinguisher bottle automatic spraying system:
After activation system, it is single that the fire extinguisher bottle 7 that position of bottleneck installs the bottle stopper 71 that is magnetic enters bottle body to be sprayed conveying
Member 1, under the drive of bottle body conveyer 11 to be sprayed, installation be magnetic bottle stopper 71 fire extinguisher bottle 7 one by one sequence enter to
It sprays bottle body and grabs working region, when first fire extinguisher bottle 7 to be sprayed is located in bottle to be sprayed by positioning gear bottle member
The start-up operation of unit 2 is piled up in central controller sending instruction control bottle body crawl to be sprayed after body grabs working region, and suspension is sent
Material crawl piles up the coordinate under the drive of suspension feeding mechanical arm 211 of manipulator 212 and is moved to corresponding bottle body crawl work to be sprayed
Make the setting position in region and to first fire extinguisher bottle 7 to be sprayed close to then control is piled up in bottle body crawl to be sprayed
Clamping distance regulating mechanism between device control two pieces bottle body grip block 213 to be sprayed makes two pieces bottle body grip block 213 to be sprayed
It first opens to close afterwards and finishes, clamping crawl is carried out to first fire extinguisher bottle 7 to be sprayed, then hang feeding crawl and pile up machinery
The coordinate under the drive of suspension feeding mechanical arm 211 of hand 212 moves up that be detached from first fire extinguisher bottle 7 to be sprayed to be sprayed
Bottle body grabs working region, and manipulator is piled up in the suspension feeding crawl for then grabbing first fire extinguisher bottle 7 to be sprayed
212 under the drive of suspension feeding mechanical arm 211 first coordinate be moved to the hanging stick 32 of corresponding automatic 3 gating location of spray unit
The setting position of bottom end and the 71 face magnetism connector 33 of magnetic bottle stopper for making first fire extinguisher bottle 7 to be sprayed, it is to be painted
Apply bottle body crawl pile up controller control again suspension feeding crawl pile up 212 magnetropism connector 33 of manipulator it is close, magnetism even
Connector 33 carries out absorption connection to the magnetic bottle stopper 71 of first fire extinguisher bottle 7 to be sprayed, and then bottle body to be sprayed is grabbed
Code fetch, which puts controller and controls the clamping distance regulating mechanism of bottle body grip block 213 to be sprayed, makes two pieces bottle body grip block to be sprayed
213 carry out release operation, and first fire extinguisher bottle 7 to be sprayed is the bottom end for being suspended on hanging stick 32, bottle body crawl to be sprayed
Stacking controller control suspension feeding crawl piles up manipulator 212 and is reset to original state, i.e., completion first is to be sprayed goes out
The feeding suspension operational of firearm bottle body 7；And so on, with the lasting cover and hook of subsequent fire extinguisher bottle 7 to be sprayed
Chain device 31 continues slowly to convey, and fire extinguisher bottle 7 to be sprayed is successively grabbed stacking in hanging stick 32 one by one
Bottom end and the closed spray painting room for entering automatic spray unit 3；Central controller controls automatic spray controllers to entrance to
The fire extinguisher bottle 7 of spraying is sprayed and is dried automatically；
When first fire extinguisher bottle sprayed 7 hook chain device 31 drive under through automatic spray unit
When the discharge port of 3 closed spray painting room is delivered to close to the setting position for having sprayed bottle body crawl stacking unit 4, center control
Device sending instruction control has sprayed bottle body crawl and has piled up the start-up operation of unit 4, and suspension discharging crawl is piled up manipulator 412 and hung
Coordinate is moved to the setting position of corresponding first fire extinguisher bottle 7 sprayed and to the under the drive of discharging mechanical arm 411
One fire extinguisher bottle 7 sprayed close to, then sprayed bottle body crawl pile up controller control two pieces sprayed bottle body folder
Hold the clamping distance regulating mechanism between plate 413 make two pieces sprayed bottle body grip block 413 first open close afterwards finish, to first
The fire extinguisher bottle 7 of spraying carries out clamping crawl, then hangs discharging crawl and piles up manipulator 412 in suspension discharging mechanical arm
Coordinate moves down the bottom end for making first fire extinguisher bottle sprayed 7 be detached from hanging stick 32 under 411 drive, then grabs first
It is first under the drive of suspension discharging mechanical arm 411 that manipulator 412 is piled up in the suspension discharging crawl for the fire extinguisher bottle 7 that part has sprayed
Coordinate is moved to the setting position of corresponding cap rotating device 51 and makes the magnetic bottle stopper 71 of first fire extinguisher bottle sprayed 7
Face spiral cover tapered sleeve 55 has sprayed bottle body crawl stacking controller and has controlled suspension discharging crawl stacking manipulator 412 again to spiral cover
Tapered sleeve 55 is close and makes the magnetic bottle stopper 71 of first fire extinguisher bottle sprayed 7 is firm to act against in spiral cover tapered sleeve 55, so
Central controller issues instruction control bottle cap and removes the start-up operation of unit 5 afterwards, and bottle cap removes controller and controls spiral cover driving head 54
Movement reversely rotates spiral cover tapered sleeve 55, and the magnetic bottle stopper 71 of first fire extinguisher bottle 7 sprayed has been sprayed from first
The position of bottleneck of the fire extinguisher bottle 7 of painting screws out, and the suspension discharging for then grabbing first fire extinguisher bottle sprayed 7 is grabbed
Code fetch puts manipulator 412, and coordinate is moved on the bottle body transfer unit of spraying for having sprayed bottle body conveyer 61 again, then
The clamping distance regulating mechanism that spraying bottle body crawl stacking controller control has sprayed bottle body grip block 413 makes two pieces spray bottle
Body grip block 413 carries out release operation, and first fire extinguisher bottle 7 sprayed, which is piled up, is spraying bottle body conveyer 61
On, sprayed bottle body crawl pile up controller control suspension discharging crawl pile up manipulator 412 be reset to original state, that is, complete
First fire extinguisher bottle 7 sprayed automatically grab stacking and automatic bottle stopper is removed, central controller controls spray bottle
Body conveyer 61 carries out conveying movement, and first fire extinguisher bottle 7 sprayed is i.e. exportable；First is grabbed to have sprayed
The suspension discharging crawl of fire extinguisher bottle 7 piles up manipulator 412 again in coordinate moving process, first fire extinguisher sprayed
The magnetic bottle stopper 71 of bottle body 7 is in the bottle stopper recyclable device 52 for drop down onto 51 lower section of cap rotating device；And so on, with hook chain type
The continuing of transmission device 31 slowly conveys cover, the fire extinguisher bottle 7 sprayed successively automatically grabbed one by one, tear lid open automatically,
Stacking is exported on having sprayed bottle body conveyer 61；
Bottle body supply unit 1 to be sprayed, bottle body to be sprayed crawl pile up unit 2, automatic spray unit 3, have sprayed bottle body
Unit 4 is piled up in crawl, bottle cap removes unit 5, has sprayed bottle body supply unit 6 continues work compound, that is, realizes whole system
Spraying is automatically entered, is sprayed automatically, spraying automatic output and automatic disassembling bottle cap operation.
In order to realize suspension feeding robot 21 to the accurate crawl of fire extinguisher bottle 7 to be sprayed and pile up, as this
The further improvement scheme of invention, suspension feeding crawl, which is piled up, is additionally provided with suspension feed mode identification sensor on manipulator 212,
Controller is piled up in the bottle body to be sprayed crawl for hanging feed mode identification sensor and bottle body to be sprayed crawl stacking electric control gear
Electrical connection, it further includes that fire extinguisher pattern-recognition to be sprayed judges treatment loop that electric control gear is piled up in bottle body crawl to be sprayed.Suspension
Feeding crawl piles up manipulator 212 to fire extinguisher bottle 7 to be sprayed close to when being grabbed, fire extinguisher pattern-recognition to be sprayed
Judge that treatment loop works first, suspension feed mode identification sensor grabs to bottle body to be sprayed pile up controller feedback in real time
The pose data of fire extinguisher bottle 7 to be sprayed, bottle body to be sprayed crawl pile up controller by the pose data of feedback with it is built-in
Standard pose data be compared, if feedback pose data and standard pose data there are deviation, bottle body to be sprayed is grabbed
Code fetch puts controller control suspension feeding mechanical arm 211 and/or suspension feeding crawl stacking manipulator 212 carries out pose adjustment and entangles
Partially, then fire extinguisher bottle 7 to be sprayed is grabbed again, to realize suspension feeding robot 21 to fire extinguishing to be sprayed
The accurate crawl of device bottle body 7；212 coordinate of manipulator is piled up when the suspension feeding for grabbing fire extinguisher bottle 7 to be sprayed grabs
During moving close to 32 bottom end of hanging stick, fire extinguisher pattern-recognition to be sprayed judges that treatment loop works first, hangs feeding
Pattern-recognition sensor grabs the pose data for piling up controller feedback hanging stick 32 to bottle body to be sprayed in real time, and bottle body to be sprayed is grabbed
Code fetch puts controller and locks first and pile up the nearest hanging stick 32 of manipulator 212 by closely suspension feeding crawl, then controls
Suspension feeding grabs stacking manipulator 212 and projects forwardly to mounting position and keep speed identical with the movement speed of hanging stick 32 and hang
Bar 32 moment synchronizing moving carries out docking for magnetic bottle stopper 71 and magnetism connector 33 during synchronizing moving, to realize
Hang accurate stacking of the feeding robot 21 to fire extinguisher bottle 7 to be sprayed.That is, suspension feed mode identification sensor is set
Setting may be implemented hanging stick 32 and docks during dynamic mobile with the accurate of fire extinguisher bottle 7 to be sprayed.
In order to realize suspension discharging robot 41 accurately grabbing, tear lid open and piling up to the fire extinguisher bottle 7 sprayed, make
For further improvement of the present invention scheme, hangs and be additionally provided with suspension discharging pattern-recognition biography on discharging crawl stacking manipulator 412
Sensor, suspension discharging pattern-recognition sensor pile up control with the bottle body of the spraying crawl for having sprayed bottle body crawl stacking electric control gear
Device electrical connection processed, having sprayed bottle body crawl and having piled up electric control gear further includes having sprayed fire extinguisher pattern-recognition to judge treatment loop.
During suspension discharging crawl stacking 412 coordinate of manipulator moves close to 32 bottom end of hanging stick, the knowledge of fire extinguisher mode has been sprayed
Do not judge that treatment loop works first, suspension discharging pattern-recognition sensor is anti-to bottle body crawl stacking controller has been sprayed in real time
The pose data for presenting hanging stick 32 have sprayed bottle body crawl stacking controller and have locked first and by closely suspension discharging crawl stacking
The nearest hanging stick 32 of manipulator 412, then control suspension discharging crawl pile up manipulator 412 project forwardly to mounting position and keep with
The identical speed of the movement speed of hanging stick 32 and 32 moment of hanging stick synchronizing moving, what is sprayed during synchronizing moving goes out
The crawl of firearm bottle body 7, to realize accurate crawl of the suspension discharging robot 41 to the fire extinguisher bottle 7 sprayed；Crawl
Sprayed fire extinguisher bottle 7 suspension discharging crawl pile up manipulator 412 to spiral cover tapered sleeve 55 during, sprayed
It applies fire extinguisher pattern-recognition and judge that treatment loop works first, hang discharging pattern-recognition sensor and grab in real time to having sprayed bottle body
Code fetch puts the pose data of controller feedback spiral cover tapered sleeve 55, has sprayed bottle body crawl and has piled up controller for the pose data of feedback
It is compared with built-in standard pose data, if there are deviations for the pose data and standard pose data of feedback, has sprayed
Controller control suspension discharging mechanical arm 411 is piled up in bottle body crawl and/or suspension discharging crawl piles up manipulator 412 and carries out pose
Adjustment correction, to realize that suspension discharging robot 41 tears lid operation open to the accurate positionin of the fire extinguisher bottle 7 sprayed.That is,
The setting of suspension discharging pattern-recognition sensor may be implemented hanging stick 32 and hang discharging crawl arranging machine during dynamic mobile
Tool hand 412 to the fire extinguisher bottle 7 sprayed accurately dock, may be implemented be accurately positioned tear open lid operation.
It will have been sprayed to guarantee that manipulator 412 is piled up in the suspension discharging crawl for grabbing the fire extinguisher bottle 7 sprayed
Fire extinguisher bottle 7 magnetic bottle stopper 71 it is firm be connected in spiral cover tapered sleeve 55, while the height because of magnetic bottle stopper 71 being avoided to miss
Magnetism bottle stopper 71 caused by difference was clamped loose problem and then can not carry out rotation disassembly to magnetic bottle stopper 71, as of the invention
Further improvement scheme, as shown in figure 5, being additionally provided with the guiding sliding stretching structure along the setting of its axial direction on spiral cover tapered sleeve 55
And buffer spring, that is, spiral cover tapered sleeve 55 may be implemented along the flexible of its axial direction.Manipulator is piled up in suspension discharging crawl
412 movements can control suspension discharging crawl and pile up the displacement of manipulator 412 slightly during being clamped to magnetic bottle stopper 71
Greater than standard displacement, that is, magnetic bottle stopper 71 is connected to compressible buffer spring behind 55 inside of spiral cover tapered sleeve, and then guarantees magnetic
Bottle stopper 71 is firm to be connected to inside spiral cover tapered sleeve 55, magnetic bottle stopper 71 caused by the height error because of magnetic bottle stopper 71 is avoided to be clamped
Loose problem is crossed, meanwhile, fire extinguisher caused by the reaction force that can be generated to avoid the magnetic bottle stopper 71 because of back-out to fire extinguisher bottle 7
The displacement of bottle body 7.
It is revolved to further realize accurately dock of magnetic bottle stopper 71 and spiral cover tapered sleeve 55, guarantee that magnetic bottle stopper 71 is smooth
Out, as a further improvement of the present invention, it is additionally provided with electromagnetic coil on spiral cover tapered sleeve 55, electromagnetic coil passes through slip ring structure
Controller is removed with bottle cap to be electrically connected.For magnetic bottle stopper 71 with 55 docking operation of spiral cover tapered sleeve, it is controllable that bottle cap removes controller
Electromagnetic coil, which is powered, generates the anisotropy field opposite with magnetic 71 magnetic pole of bottle stopper, so as to realize that spiral cover tapered sleeve 55 is generated to magnetic
Property bottle stopper 71 suction-operated, so as to realize accurately dock of magnetic bottle stopper 71 and spiral cover tapered sleeve 55, guarantee magnetism bottle stopper
71 smoothly screw out.
In order to avoid magnetic connector 33 is sprayed-on on surface during by spray painting room, further change as of the invention
Into scheme, as shown in figure 4, magnetic connector 33 is fixedly mounted on the bottom end of hanging stick 32 by protective jacket.
In order to realize cycle operation, as a further improvement of the present invention, the conveying of chain device 31 is linked up with
Chain and bottle body rotation transmission chain are that head and the tail connect Circular transmission structure annular in shape.
This fire extinguisher bottle automatic spraying system is intelligent digital networked control systems, can be seamless with the number bus of factory
Connection, which is realized, concentrates digital management, is not limited to above-mentioned specific control mode.
This fire extinguisher bottle automatic spraying system, which is used, installs magnetic bottle in the position of bottleneck of fire extinguisher bottle 7 to be sprayed
Magnetic connector 33 is fixedly installed in 32 bottom end of hanging stick of automatic spray unit 3 in plug 71, real by the way of magnetic absorption connection
Existing fire extinguisher bottle 7 and the hanging stick 32 of automatic spray unit 3 are attached, and realize fire extinguishing in such a way that robot crawl is piled up
Device bottle body 7 and the hanging stick 32 of automatic spray unit 3 are attached or remove, and remove unit 5 using bottle cap and go out to spraying is completed
The magnetic bottle stopper 71 of firearm bottle body 7 is removed, bottle body supply unit 1 to be sprayed, bottle body to be sprayed crawl pile up unit 2, from
Spray unit 3 is moved, bottle body crawl stacking unit 4 has been sprayed, bottle cap dismounting unit 5, has sprayed the persistently collaboration of bottle body supply unit 6
Operation, the i.e. spraying of realization whole system are automatically entered, are sprayed automatically, spraying automatic output and automatic disassembling bottle cap operation, can
It realizes and is fully automated operation, can improve reducing personnel's setting of operator and realizing under the premise of labor intensity to going out
Firearm bottle body carries out the whole production efficiency of spraying operation, while can greatly reduce human factor and do to spraying manufacturing schedule
It disturbs, the spraying process especially suitable for fire extinguisher bottle.
Claims (10)
1. a kind of fire extinguisher bottle automatic spraying system, which is characterized in that the position of bottleneck installation of fire extinguisher bottle (7) is magnetic
Bottle stopper (71), magnetic bottle stopper (71) is the stepped shaft structure for including major diameter section and path section, the major diameter section of magnetic bottle stopper (71)
Outer diameter be greater than the major diameter section of the bottleneck outer diameter of fire extinguisher bottle (7) and magnetic bottle stopper (71) top be it is upper it is small under
Big pyramidal structure, the path section of magnetic bottle stopper (71) are equipped with the outer spiral shell with the bottleneck screw-internal thread fit of fire extinguisher bottle (7)
Line structure, magnetic bottle stopper (71) are mounted on the position of bottleneck of fire extinguisher bottle (7) by path section；
Fire extinguisher bottle automatic spraying system includes that unit is piled up in bottle body supply unit (1) to be sprayed, bottle body to be sprayed crawl
(2), automatic spray unit (3), sprayed bottle body crawl pile up unit (4), bottle cap remove unit (5), sprayed bottle body conveying
Unit (6) and concentration electronic control unit；
The automatic spray unit (3) includes the closed spray painting room with inlet port and outlet port, the extension through spray painting room
Hook chain device (31) and automatic spraying electric control gear；Inside closed spray painting room from back to front be successively arranged spraying section and
Drying section, spraying section is interior to be equipped with automatic spray apparatus, is equipped with automatic drier inside drying section；Link up with chain device
It (31) include being arranged in parallel, conveying the carrier chain and bottle body rotation transmission chain of setting in the same direction, on carrier chain in its transmission direction
Uniformly distributed interval is hung with multiple hanging sticks (32), and the top of hanging stick (32) passes through the sprocket wheel being firmly connected with it and bottle body rotation is driven
Chain is coupled connection, and the bottom end of hanging stick (32) is fixed with magnetic connector (33)；Automatic spraying electric control gear includes automatic
Spray controller, automatic spray painting control circuit, dries control loop, automatic spray controller at linked transmission control loop automatically
It is electrically connected respectively with hook chain device (31), automatic spray apparatus, automatic drier；Bottle body supply unit to be sprayed
(1) and the gating location that unit (2) are correspondingly arranged at automatic spray unit (3) is piled up in bottle body to be sprayed crawl, spray bottle
Body, which grabs and piles up unit (4), bottle cap removes unit (5) and has sprayed bottle body supply unit (6) is correspondingly arranged at automatic spraying list
The discharge port position of first (3)；
The bottle body supply unit (1) to be sprayed is used for the fire extinguisher bottle to be sprayed of bottle stopper (71) of being magnetic to installation
(7) it is conveyed, bottle body supply unit (1) to be sprayed includes being fed forward the bottle body conveyer (11) to be sprayed of setting and to be painted
It applies bottle body and conveys electric control gear；Bottle body conveyer (11) to be sprayed includes have bottle body conveyance drive mechanism to be sprayed to be sprayed
Bottle body transfer unit, the front of bottle body conveyer (11) to be sprayed are equipped with positioning gear bottle member；Bottle body to be sprayed conveys automatically controlled dress
It sets including bottle body delivery controller to be sprayed, counter, bottle body to be sprayed conveying control loop, bottle body delivery controller to be sprayed
It is electrically connected respectively with the bottle body conveyance drive mechanism to be sprayed of counter, bottle body conveyer to be sprayed (11)；
It is to be painted for that will come through bottle body supply unit (1) to be sprayed conveying that unit (2) are piled up in the bottle body to be sprayed crawl
Fire extinguisher bottle (7) positioning of painting is loaded in the hanging stick of the hook chain device (31) of automatic spray unit (3) feed inlet
(32) bottom end, it includes that electric control gear, bottle body to be sprayed are piled up in bottle body crawl to be sprayed that unit (2) are piled up in bottle body crawl to be sprayed
It includes that controller is piled up in bottle body crawl to be sprayed, control loop is piled up in bottle body to be sprayed crawl that electric control gear is piled up in crawl；
The bottle body of the spraying crawl piles up unit (4) and is used to spray the completion through automatic spray unit (3) discharge port output
The fire extinguisher bottle (7) of painting carries out positioning unloading, and having sprayed bottle body crawl and having piled up unit (4) includes having sprayed bottle body crawl to pile up
Electric control gear has sprayed bottle body crawl stacking electric control gear and has grabbed including having sprayed bottle body crawl stacking controller, having sprayed bottle body
Code fetch puts control loop；
The bottle cap is removed unit (5) setting and is piled up near unit (4) spraying bottle body crawl, is used for and spray bottle
Body crawl piles up unit (4) cooperation and the magnetic bottle stopper (71) for the fire extinguisher bottle (7) that spraying is completed is dismantled and recycled
Magnetic bottle stopper (71), it includes being fixedly mounted on the cap rotating device (51) torn open in lid rack, being arranged in spiral cover that bottle cap, which removes unit (5),
Bottle stopper recyclable device (52) and bottle cap below device (51) remove electric control gear；Cap rotating device (51) includes braced frame
(53), spiral cover driving head (54) and spiral cover tapered sleeve (55), spiral cover tapered sleeve (55) rolling be fitted on braced frame (53) and
The rotation central axis line of spiral cover tapered sleeve (55) is arranged perpendicular to braced frame (53), the cone-shaped inner hole of spiral cover tapered sleeve (55) and magnetic bottle
The pyramidal structure dimensional fits of (71) major diameter section are filled in, the body of spiral cover driving head (54) is fixedly mounted on braced frame (53),
The output end of spiral cover driving head (54) is connect by transmission mechanism with spiral cover tapered sleeve (55)；It includes bottle cap that bottle cap, which removes electric control gear,
Controller, spiral cover control loop are removed, bottle cap is removed controller and is electrically connected with spiral cover driving head (54)；
The bottle body of spraying supply unit (6) setting is spraying near bottle body crawl stacking unit (4), for
It completes the fire extinguisher bottle (7) that magnetic bottle stopper (71) is removed and carries out conveying output, having sprayed bottle body supply unit (6) includes forward
It conveys the bottle body of the spraying conveyer (61) of setting and has sprayed bottle body conveying electric control gear；Bottle body conveyer (61) packet is sprayed
It includes with the bottle body transfer unit of spraying for having sprayed bottle body conveyance drive mechanism；Having sprayed bottle body conveying electric control gear includes
Spraying bottle body delivery controller has sprayed bottle body conveying control loop, has sprayed bottle body delivery controller and to have sprayed bottle body defeated
The bottle body conveyance drive mechanism of spraying of machine (61) is sent to be electrically connected；
The concentration electronic control unit include electrical connection central controller and display, central controller respectively with bottle to be sprayed
The bottle body delivery controller to be sprayed of body supply unit (1), bottle body to be sprayed crawl pile up the bottle body to be sprayed crawl of unit (2)
Pile up controller, automatic spray unit (3) automatic spray controller, sprayed bottle body crawl pile up unit (4) spraying
Controller is piled up in bottle body crawl, bottle cap removes the bottle cap dismounting controller of unit (5), has sprayed bottle body supply unit (6)
Spray the electrical connection of bottle body delivery controller.
2. fire extinguisher bottle automatic spraying system according to claim 1, which is characterized in that bottle body crawl to be sprayed is piled up
Unit (2) includes setting in the output end of bottle body supply unit (1) to be sprayed and the hook chain of automatic spray unit (3) feed inlet
Suspension feeding robot (21) between formula transmission device (31)；Hanging feeding robot (21) includes suspension feeding mechanical arm
(211) and be mounted on suspension feeding mechanical arm (211) minor details on suspension feeding crawl pile up manipulator (212)；Hang feeding
Mechanical arm (211) includes at least and controls the X-coordinate driving mechanism moved in left-right direction, the Y that control is moved along the longitudinal direction is sat
The Z coordinate driving mechanism that mark driving mechanism and control are moved along the vertical direction；Suspension feeding crawl is piled up manipulator (212) and is passed through
It can be mounted on around the A coordinate rotation control mechanism that X-coordinate axle rotates or around the B coordinate rotation control mechanism that Y-coordinate axle rotates
It hangs on feeding mechanical arm (211), suspension feeding crawl piles up manipulator (212) and includes at least opposite disposed to be sprayed of two pieces
Bottle body grip block (213) is equipped with clamping distance regulating mechanism between two pieces bottle body grip block (213) to be sprayed；Bottle body to be sprayed
The bottle body to be sprayed crawl that electric control gear is piled up in crawl is piled up controller and is electrically connected with suspension feeding robot (21).
3. fire extinguisher bottle automatic spraying system according to claim 2, which is characterized in that suspension feeding grabs arranging machine
Suspension feed mode identification sensor is additionally provided on tool hand (212), suspension feed mode identification sensor is grabbed with bottle body to be sprayed
Controller electrical connection is piled up in the bottle body to be sprayed crawl that code fetch puts electric control gear, and bottle body crawl to be sprayed is piled up electric control gear and also wrapped
It includes fire extinguisher pattern-recognition to be sprayed and judges treatment loop.
4. fire extinguisher bottle automatic spraying system according to claim 1, which is characterized in that sprayed bottle body crawl and piled up
Unit (4) includes hook chain device (31) suspension unloader nearby of the setting in automatic spray unit (3) discharge port
Device people (41)；Suspension discharging robot (41) includes hanging discharging mechanical arm (411) and being mounted on to hang discharging mechanical arm (411)
Manipulator (412) are piled up in suspension discharging crawl in minor details；It hangs discharging mechanical arm (411) and includes at least control in left-right direction
The Z that the Y-coordinate driving mechanism and control that mobile X-coordinate driving mechanism, control are moved along the longitudinal direction move along the vertical direction
Coordinate driving mechanism；Suspension discharging crawl stacking manipulator (412) passes through can be around the A coordinate rotatrol that X-coordinate axle rotates
Structure can be mounted in suspension discharging mechanical arm (411) around the B coordinate rotation control mechanism that Y-coordinate axle rotates, and suspension discharging is grabbed
Code fetch is put manipulator (412) and has been sprayed bottle body grip block (413) including at least opposite disposed two pieces, and two pieces has sprayed bottle body folder
It holds and is equipped with clamping distance regulating mechanism between plate (413)；The bottle body of the spraying crawl that electric control gear is piled up in bottle body crawl is sprayed
Controller is piled up to be electrically connected with suspension discharging robot (41).
5. fire extinguisher bottle automatic spraying system according to claim 4, which is characterized in that suspension discharging grabs arranging machine
Suspension discharging pattern-recognition sensor is additionally provided on tool hand (412), suspension discharging pattern-recognition sensor is grabbed with bottle body has been sprayed
Controller electrical connection is piled up in the bottle body of the spraying crawl that code fetch puts electric control gear, has been sprayed bottle body crawl stacking electric control gear and has also been wrapped
It includes and has sprayed fire extinguisher pattern-recognition and judge treatment loop.
6. fire extinguisher bottle automatic spraying system according to claim 4 or 5, which is characterized in that braced frame (53) is right
Discharging robot (41) should be hung to be obliquely installed.
7. fire extinguisher bottle automatic spraying system according to any one of claims 1 to 5, which is characterized in that rotation
The guiding sliding stretching structure and buffer spring along the setting of its axial direction are additionally provided on lid tapered sleeve (55).
8. fire extinguisher bottle automatic spraying system according to any one of claims 1 to 5, which is characterized in that rotation
Electromagnetic coil is additionally provided on lid tapered sleeve (55), electromagnetic coil is removed controller with bottle cap by slip ring structure and is electrically connected.
9. fire extinguisher bottle automatic spraying system according to any one of claims 1 to 5, which is characterized in that magnetic
Property connector (33) is fixedly mounted on the bottom end of hanging stick (32) by protective jacket.
10. fire extinguisher bottle automatic spraying system according to any one of claims 1 to 5, which is characterized in that hang
The carrier chain and bottle body rotation transmission chain of hook chain device (31) are that head and the tail connect Circular transmission structure annular in shape.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910089814.XA CN109876958B (en) | 2019-01-30 | 2019-01-30 | Automatic spraying system for fire extinguisher bottle body |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910089814.XA CN109876958B (en) | 2019-01-30 | 2019-01-30 | Automatic spraying system for fire extinguisher bottle body |
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| CN109876958A true CN109876958A (en) | 2019-06-14 |
| CN109876958B CN109876958B (en) | 2020-05-05 |
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| CN110841849A (en) * | 2019-12-03 | 2020-02-28 | 姜勇华 | Automatic spraying system for fire extinguisher bottle body |
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| CN112619946A (en) * | 2020-12-18 | 2021-04-09 | 佛山市山高峰包装材料科技有限公司 | Bottle cap spraying hanging system |
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| CN110841849A (en) * | 2019-12-03 | 2020-02-28 | 姜勇华 | Automatic spraying system for fire extinguisher bottle body |
| CN110841849B (en) * | 2019-12-03 | 2020-09-01 | 姜勇华 | Automatic spraying system for fire extinguisher bottle body |
| CN111229506A (en) * | 2020-03-18 | 2020-06-05 | 长丰吾道智能光电科技有限公司 | Automatic paint spraying system of getting of box |
| CN111229506B (en) * | 2020-03-18 | 2021-04-06 | 长丰吾道智能光电科技有限公司 | Automatic paint spraying system of getting of box |
| CN112079128A (en) * | 2020-08-11 | 2020-12-15 | 山东龙成消防科技股份有限公司 | Intelligent production line for dry powder fire extinguisher |
| CN112619946A (en) * | 2020-12-18 | 2021-04-09 | 佛山市山高峰包装材料科技有限公司 | Bottle cap spraying hanging system |
| CN112808490A (en) * | 2021-01-05 | 2021-05-18 | 骆茂斌 | Automatic production process of barbell disc |
| CN112844908A (en) * | 2021-01-05 | 2021-05-28 | 骆茂斌 | Automatic production line for barbell disc |
| CN112875294A (en) * | 2021-01-06 | 2021-06-01 | 甬矽电子(宁波)股份有限公司 | Automatic deplating system |
| CN113144474A (en) * | 2021-05-24 | 2021-07-23 | 京开消防科技(浙江)有限公司 | Intelligent production line for fire extinguisher |
| CN113144474B (en) * | 2021-05-24 | 2022-02-01 | 京开消防科技(浙江)有限公司 | Intelligent production line for fire extinguisher |
| CN116422514A (en) * | 2023-06-05 | 2023-07-14 | 山东美华消防科技有限公司 | Automatic spraying equipment for fire extinguisher bottle |
| CN116422514B (en) * | 2023-06-05 | 2023-09-15 | 山东美华消防科技有限公司 | Automatic spraying equipment for fire extinguisher bottle |
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