CN112079128A - Intelligent production line for dry powder fire extinguisher - Google Patents
Intelligent production line for dry powder fire extinguisher Download PDFInfo
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- CN112079128A CN112079128A CN202010803732.XA CN202010803732A CN112079128A CN 112079128 A CN112079128 A CN 112079128A CN 202010803732 A CN202010803732 A CN 202010803732A CN 112079128 A CN112079128 A CN 112079128A
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- bottom ring
- cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
Abstract
The invention discloses an intelligent production line of a dry powder fire extinguisher, which comprises a first workshop and a second workshop, wherein the first workshop and the second workshop are connected through a suspension conveying mechanism, and a raw material transfer warehouse, a cylinder production mechanism, a cylinder welding mechanism, an air tightness detection system, a repair welding system, a head production mechanism, a bottom ring press-fitting mechanism and an AGV workshop are arranged in the second workshop. The invention achieves the purposes of rapidly processing the fire extinguisher and simultaneously knowing various information of the fire extinguisher during processing so as to ensure the quality of the fire extinguisher, optimizes staff during processing, arranges 30 persons in the whole production line, reduces the proportion of the staff by up to 50 percent, simultaneously uses intelligent storage, improves the space utilization rate and the labor productivity, reduces errors generated in the information processing and goods processing processes, is convenient for checking and inventory control, reasonably and effectively performs inventory control, and reduces the labor intensity generated when the staff processes.
Description
Technical Field
The invention relates to the technical field of fire extinguisher production, in particular to an intelligent production line of a dry powder fire extinguisher.
Background
The fire extinguisher is a portable fire extinguishing tool. Chemical substances are placed in the fire extinguisher for saving and extinguishing fire. The fire extinguisher is one of common fire-proof facilities, is stored in public places or places where fire disasters may happen, and different fire extinguishers of different types are filled with different components and are specially designed for different fires. Care must be taken in use to avoid adverse effects and risks.
In the production process of the fire extinguisher, the fire extinguisher tank is firstly produced. When the fire extinguisher tank is prepared, a steel strip is forged or cold-rolled and bent into a cylinder shape and welded into a cylinder body, the two ends of the cylinder body are sleeved with pre-processed sealing covers, then the sealing covers and the cylinder body are welded into a whole, then the cylinder body, the sealing covers and the bottom ring are assembled and welded, and then dry powder is added and the whole air tightness is detected.
But present fire extinguisher production degree of automation is not high, and the method of artifical transport is adopted in the transportation of fire extinguisher between each process, and the intermediate process is more loaded down with trivial details, needs staff's quantity more, extravagant staff's intensity of labour, needs the staff to detect after having produced simultaneously, and the workman detects needs long-term experience, detects and appears the error, can not guarantee all fire extinguisher qualities, so need improve.
Disclosure of Invention
The invention aims to solve the defects that the existing fire extinguisher production and processing steps are complicated, the automation degree is low, workers are required to operate during processing, the processing steps cannot be mastered in real time, and the processing efficiency is low.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent production line of a dry powder fire extinguisher comprises a first workshop and a second workshop, wherein the first workshop and the second workshop are connected through a suspension conveying mechanism, a raw material transfer warehouse, a cylinder production mechanism, a cylinder welding mechanism, an air tightness detection system, a repair welding system, a head production mechanism, a bottom ring press-mounting mechanism and an AGV workshop are arranged in the second workshop, the cylinder welding mechanism is positioned on one side of the cylinder production mechanism, the air tightness detection system is positioned on one side of the cylinder welding mechanism, the bottom ring production mechanism is positioned on one side of the air tightness detection system, and the bottom ring production mechanism and the air tightness detection system are both connected with the bottom ring press-mounting mechanism; the automatic packaging machine is characterized in that a plastic spraying room, a plastic spraying offline mechanism, a dry powder filling mechanism, an overall air tightness detection system, a packaging mechanism, a robot stacking mechanism and a finished product warehouse are sequentially arranged in the first workshop.
Preferably, logistics channels are arranged in the first workshop and the second workshop.
Preferably, the barrel production mechanism is used for producing the barrel, the barrel welding mechanism is used for welding the produced barrel, the air tightness detection system is used for detecting the welded barrel, the bottom ring production mechanism is used for producing the bottom ring, and the bottom ring press-fitting mechanism is used for stamping the bottom ring and the barrel into a whole.
Preferably, the spraying plastics room is used for spraying paint to the fire extinguisher after the shaping, dry powder filling mechanism is used for adding the dry powder in the fire extinguisher, whole gas tightness detecting system is used for detecting the gas tightness to the fire extinguisher after adding the dry powder, packagine machine constructs and packs the fire extinguisher.
Preferably, the dry powder filling mechanism adopts a vacuum replacement technology.
Preferably, the robot stacking mechanism is provided with a joint robot.
Preferably, the floor space of the first workshop and the floor space of the second workshop are both 70m multiplied by 30 m.
Compared with the prior art, the invention has the beneficial effects that:
1. through the cooperation between the AVG logistics workshop and the robot stacking, the whole operation process only needs to be operated by using the system, the purpose of no people or less humanization is realized, automatic batching can be carried out, workers can be replaced, and the reasonable matching and the production rhythm are matched;
2. the whole fire extinguisher is processed through the cylinder production mechanism, the cylinder welding mechanism, the end socket production mechanism, the bottom ring production mechanism and the bottom ring press-fitting mechanism, the end socket and the bottom ring are automatically fed and automatically assembled integrally through automatic assembly welding, automatic welding is realized through a welding seam tracking technology, and the quality of the fire extinguisher is ensured during processing;
to sum up, this device has reached and has processed the fire extinguisher fast, learn simultaneously the fire extinguisher various information of adding man-hour to guarantee the purpose of fire extinguisher quality, optimize the staff when adding man-hour, a whole set of production line configuration 30 people, the reduction of personnel proportion is up to 50%, use intelligent storage simultaneously, improve space utilization and productivity, reduce the error that produces in information processing and the goods handling process, be convenient for check and inventory, rationally effectual stock control of carrying on, the intensity of labour who produces when reducing the staff and handling.
Drawings
FIG. 1 is a schematic structural diagram of a second workshop of an intelligent production line of a dry chemical extinguisher, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a first workshop of an intelligent production line of a dry chemical extinguisher, which is provided by the invention;
fig. 3 is a schematic structural view of an intelligent production line of a dry chemical extinguisher according to the present invention.
In the figure: the automatic packaging machine comprises a first workshop 1, a finished product warehouse 2, a plastic spraying offline mechanism 3, a dry powder filling mechanism 4, a plastic spraying room 5, an AGV logistics workshop 6, an integral air tightness detection system 7, a packaging mechanism 8, a robot stacking mechanism 9, a head sealing production mechanism 10, a barrel production mechanism 11, a raw material transfer warehouse 12, a bottom ring production mechanism 13, a bottom ring press-fitting mechanism 14, a repair welding system 15, a second workshop 16, a barrel welding mechanism 17, an air tightness detection system 18 and a hanging and conveying mechanism 19.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an intelligent production line of a dry powder fire extinguisher comprises a first workshop 1 and a second workshop 16, the floor area of the first workshop 1 and the floor area of the second workshop 16 are both 70m 30m, the first workshop 1 is connected with the second workshop 16 through a suspension conveying mechanism 19, a processed cylinder is conveyed to the first workshop 1 through the suspension conveying mechanism 19, the cylinder is unloaded through a robot in a plastic spraying lower line mechanism 3 in the first workshop 1 and then conveyed into a plastic spraying room 5, the processed fire extinguisher is sprayed with paint, a raw material transfer warehouse 12, a cylinder production mechanism 11, a cylinder welding mechanism 17, an air tightness detection system 18, a repair welding system 15, a head production mechanism 10, a bottom ring production mechanism 13, a bottom ring press-mounting mechanism 14 and the workshops are arranged in the second workshop 16, automatic blending is realized, a worker can be replaced, and the AGV is reasonably matched, optimally matching the production rhythm, wherein a cylinder welding mechanism 17 is positioned at one side of a cylinder production mechanism 11, an air tightness detection system 18 is positioned at one side of the cylinder welding mechanism 17, a bottom ring production mechanism 13 is positioned at one side of the air tightness detection system 18, the whole workshop takes an MES (manufacturing execution system) informatization manufacturing system as a core, and a PLC (programmable logic controller) based computer control system realizes control and operation state acquisition, display and analysis of various devices, temporary storage, boxing, stacking and storage of the whole system from a steel rolled plate, and realizes material management, resource management, quality detection management, problem tracing, operation alarm for a production process, and has the functions of system automatic control interlocking, computer monitoring management, picture parameter prompt, alarm, data recording and analysis, report printing and the like;
referring to fig. 1-2, a bottom ring production mechanism 13 and an air tightness detection system 18 are both connected with a bottom ring press-mounting mechanism 14, the bottom ring production mechanism 13 conveys a produced bottom ring and a cylinder detected by the air tightness detection system 18 to the bottom ring press-mounting mechanism 14, the produced cylinder and the bottom ring are press-mounted and assembled, a cylinder welding mechanism 17 adopts automatic assembly welding to automatically feed and assemble a seal head and the bottom ring, automatic welding is realized by utilizing a weld seam tracking technology, the cylinder production mechanism 11 is used for producing the cylinder, the cylinder welding mechanism 17 is used for welding the produced cylinder, the air tightness detection system 18 is used for detecting the welded cylinder, the bottom ring production mechanism 13 is used for producing the bottom ring, the bottom ring press-mounting mechanism 14 is used for stamping the bottom ring and the cylinder into a whole, the whole system utilizes a vision technology to replace human eyes to judge and detect, and increase an automatic control point, automatically rejecting unqualified products through weld joint and quality inspection;
referring to fig. 1-2, a plastic spraying room 5, a plastic spraying offline mechanism 3, a dry powder filling mechanism 4, an integral air tightness detection system 7, a packaging mechanism 8, a robot stacking mechanism 9 and a finished product warehouse 2 are sequentially arranged in a first workshop 1, the finished product warehouse 2 adopts intelligent storage, the space utilization rate and the labor productivity are improved, errors generated in the information processing and goods processing processes are reduced, checking and inventory checking are facilitated, inventory control is reasonably and effectively performed, and the labor intensity generated when workers handle the finished product warehouse is reduced;
referring to fig. 1-2, the dry powder filling mechanism 4 adopts vacuum replacement technology to fill dry powder, has the functions of automatic filling, screwing, inflating, over-tolerance alarming and the like, quickly sucks the dry powder into a filled cylinder, integrally adopts industry-advanced PLC and HMI as master control, ensures that the dry powder filling mechanism has the functions of quantitative filling, automatic powder return clearing and the like, has automation, metering and standardization, ensures that the quantity of the added dry powder is within a range, is provided with logistics channels in the first workshop 1 and the second workshop 16, facilitates material transportation by the logistics channels, is provided with a joint robot on the robot stacking mechanism 9, automatically loads and automatically stacks the joint robot, a plastic spraying room 5 is used for spraying paint on a molded fire extinguisher, the dry powder filling mechanism 4 is used for adding the dry powder into the fire extinguisher, and an integral air tightness detection system 7 is used for detecting air tightness of the fire extinguisher after the dry powder is added, the packing mechanism 8 packs the fire extinguishers.
In the invention, during processing, materials to be used are firstly placed in a raw material transfer warehouse 12, then the materials to be used are respectively conveyed to a barrel production mechanism 11, a bottom ring production mechanism 13 and a head production mechanism 10 through an AGV logistics workshop 6, the barrel production mechanism 11 produces and processes barrels, the head production mechanism 10 produces and processes heads, the bottom ring production mechanism 13 processes bottom rings, the barrel production mechanism 11 conveys the barrels after production to a barrel welding mechanism 17, the barrel welding mechanism 17 adopts automatic assembly welding, automatic feeding and automatic assembly are carried out on bottle bottoms and heads, automatic welding is realized by utilizing a weld seam tracking technology, the head production mechanism 10 conveys the heads after processing to the barrel welding mechanism 17 through the AGV logistics workshop 6, the heads are welded on the barrels, and the welded barrels are conveyed to an air tightness detection system 18, detecting the air tightness of the welded cylinder, when unqualified cylinders are detected in the detection, placing the cylinders in a buffer position, then conveying the cylinders to a repair welding system 15, welding the cylinders which are not welded again, conveying all the cylinders to a bottom ring press-mounting mechanism 14 after the detection, conveying the produced bottom rings to the bottom ring press-mounting mechanism 14 by a bottom ring production mechanism 13, press-mounting the bottom rings on the cylinders, then conveying the cylinders to a first workshop 1 through a suspension conveying mechanism 19, conveying the processed cylinders to a plastic spraying room 5 through a plastic spraying coil inserting mechanism 3 by the suspension conveying mechanism 19, spraying paint on the whole cylinders by the plastic spraying room 5, conveying the cylinders to a dry powder filling mechanism 4 after the paint spraying, realizing automatic filling and screwing dry powder filling by adopting an air replacement technology, conveying the cylinders to an integral air tightness detection system 7 after the dry powder filling is finished, after detection, the finished products are conveyed to a packaging mechanism 8 for packaging, then automatic feeding and automatic stacking are carried out through a joint robot in a robot stacking mechanism 9, the finished products are conveyed to a finished product warehouse 2 for storage after arrangement, the finished product warehouse 2 adopts intelligent storage, the space utilization rate and the labor productivity can be improved, errors generated by information processing and goods processing are reduced, checking and inventory checking are convenient, and reasonable and limited inventory control is carried out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides a dry powder fire extinguisher intelligence production line, includes first workshop (1) and second workshop (16), its characterized in that: the device is characterized in that a first workshop (1) is connected with a second workshop (16) through a hanging and conveying mechanism (19), a raw material transfer warehouse (12), a barrel production mechanism (11), a barrel welding mechanism (17), an air tightness detection system (18), a repair welding system (15), a head production mechanism (10), a bottom ring production mechanism (13), a bottom ring press-fitting mechanism (14) and an AGV workshop are arranged in the second workshop (16), the barrel welding mechanism (17) is located on one side of the barrel production mechanism (11), the air tightness detection system (18) is located on one side of the barrel welding mechanism (17), the bottom ring production mechanism (13) is located on one side of the air tightness detection system (18), and the bottom ring production mechanism (13) and the air tightness detection system (18) are connected with the bottom ring press-fitting mechanism (14); the automatic packaging machine is characterized in that a plastic spraying room (5), a plastic spraying offline mechanism (3), a dry powder filling mechanism (4), an integral air tightness detection system (7), a packaging mechanism (8), a robot stacking mechanism (9) and a finished product warehouse (2) are sequentially arranged in the first workshop (1).
2. The intelligent production line for dry chemical extinguishers as claimed in claim 1, wherein logistics channels are arranged in the first workshop (1) and the second workshop (16).
3. The intelligent production line for the dry powder fire extinguisher according to claim 1, wherein the cylinder production mechanism (11) is used for producing the cylinder, the cylinder welding mechanism (17) is used for welding the produced cylinder, the air tightness detection system (18) is used for detecting the welded cylinder, the bottom ring production mechanism (13) is used for producing the bottom ring, and the bottom ring press-fitting mechanism (14) is used for punching the bottom ring and the cylinder into a whole.
4. The intelligent production line for dry powder fire extinguishers as claimed in claim 1, wherein the plastic spraying room (5) is used for spraying paint to the molded fire extinguishers, the dry powder filling mechanism (4) is used for adding dry powder into the fire extinguishers, the integral air tightness detection system (7) is used for detecting air tightness of the fire extinguishers after the dry powder is added, and the packing mechanism (8) packs the fire extinguishers.
5. The intelligent production line for dry powder fire extinguishers as claimed in claim 1, wherein the dry powder filling means (4) adopts vacuum replacement technology.
6. The intelligent production line of dry powder fire extinguishers as claimed in claim 1, wherein the robot palletizing mechanism (9) is provided with an articulated robot.
7. The intelligent production line for dry chemical fire extinguishers as claimed in claim 1, wherein the floor area of the first workshop (1) and the floor area of the second workshop (16) are both 70m x 30 m.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010803732.XA CN112079128A (en) | 2020-08-11 | 2020-08-11 | Intelligent production line for dry powder fire extinguisher |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010803732.XA CN112079128A (en) | 2020-08-11 | 2020-08-11 | Intelligent production line for dry powder fire extinguisher |
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| CN112079128A true CN112079128A (en) | 2020-12-15 |
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| CN202010803732.XA Pending CN112079128A (en) | 2020-08-11 | 2020-08-11 | Intelligent production line for dry powder fire extinguisher |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000010724U (en) * | 1998-11-25 | 2000-06-26 | 이민규 | Folding sack and brush protection lid |
| CN204864631U (en) * | 2015-08-24 | 2015-12-16 | 马鞍山市天睿实业有限公司 | Automatic equipment system of dry chemical extinguisher |
| CN207522002U (en) * | 2017-10-17 | 2018-06-22 | 杭州广磊自动化科技有限公司 | fire extinguisher tank automatic production line |
| CN109720805A (en) * | 2018-11-29 | 2019-05-07 | 赛摩电气股份有限公司 | A kind of fire extinguisher water check system |
| CN109876958A (en) * | 2019-01-30 | 2019-06-14 | 赛摩电气股份有限公司 | A kind of fire extinguisher bottle automatic spraying system |
| CN210435710U (en) * | 2019-08-14 | 2020-05-01 | 山东龙成消防科技股份有限公司 | Fire extinguisher bottom ring production line |
-
2020
- 2020-08-11 CN CN202010803732.XA patent/CN112079128A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20000010724U (en) * | 1998-11-25 | 2000-06-26 | 이민규 | Folding sack and brush protection lid |
| CN204864631U (en) * | 2015-08-24 | 2015-12-16 | 马鞍山市天睿实业有限公司 | Automatic equipment system of dry chemical extinguisher |
| CN207522002U (en) * | 2017-10-17 | 2018-06-22 | 杭州广磊自动化科技有限公司 | fire extinguisher tank automatic production line |
| CN109720805A (en) * | 2018-11-29 | 2019-05-07 | 赛摩电气股份有限公司 | A kind of fire extinguisher water check system |
| CN109876958A (en) * | 2019-01-30 | 2019-06-14 | 赛摩电气股份有限公司 | A kind of fire extinguisher bottle automatic spraying system |
| CN210435710U (en) * | 2019-08-14 | 2020-05-01 | 山东龙成消防科技股份有限公司 | Fire extinguisher bottom ring production line |
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Application publication date: 20201215 |