CN204150247U - A kind of automatic assembly line structure of punching structure part - Google Patents
A kind of automatic assembly line structure of punching structure part Download PDFInfo
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- CN204150247U CN204150247U CN201420366450.8U CN201420366450U CN204150247U CN 204150247 U CN204150247 U CN 204150247U CN 201420366450 U CN201420366450 U CN 201420366450U CN 204150247 U CN204150247 U CN 204150247U
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- base plate
- automatic assembly
- assembly line
- transfer carriage
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Abstract
The utility model discloses a kind of automatic assembly line structure of punching structure part, belong to automatic producing technology field, comprise production mechanism (1), connecting gear (2), line tail cutting agency (3) and material piling box mechanism.Production mechanism (1) comprises material outlet, and material outlet is connected with the one end of connecting gear (2), and the both sides of connecting gear (2) are connected with line tail cutting agency (3), and material piling box mechanism is connected with line tail cutting agency.Material is produced by production mechanism (1), and be passed to line tail cutting agency (3) by connecting gear (2), line tail cutting agency (3) pickup material is to material buttress transfer carriage (5), and the material in material piling box mechanism pickup material buttress transfer carriage (5) loads in body feed tank (7).The technical solution of the utility model achieves the production automation, is conducive to workshop modern management and production quality control; Reduce producers' manipulation strength, improve producers' working environment, be conducive to personal security management.
Description
Technical field
The utility model belongs to automatic producing technology field, relates to a kind of pipeline organization, particularly relates to a kind of material automatic assembly line structure being applicable to punching structure part.
Background technology
At present, at home in punching structure part workshop, different due to punching structure part, and there is fitfull profile, therefore when the automation vanning work carrying out part, there is curved surface buttress shape not easily to lead, pile up neatly the problems such as shape is slightly highly easily toppled over, part pile easily gets stuck, in native land, punching structure part line tail vanning work is manually carried out in basic employing.From press line line tail blanking belt feeder, pick up contoured members by operating personal in real time, be carried in hopper after its piling is shaped, then carried out the logistics transhipment of hopper by fork truck or AGV dolly.
The line tail blanking technology of this employing man power encasement, main exist following 2 subject matters:
1, in production control, along with the automation of auto-industry, artificial production has not in the past caught up with modernization demand of industrial production, and artificial production is unfavorable for production quality control and shop safety management;
2, in personal management, the labour power manually produced drops into too much, and along with the automation of modern industry, producers have been not suitable with the repeated labor operation of high strength, the personnel's anxious state of mind may grown thus and potential safety hazard, are unfavorable for that personal management and product ensure.
Patent CN 101817452A discloses a kind of vanning, robot palletizer, comprise bottom base, rotary rack, mechanical arm mechanism, wrist, handgrip, wrist attitude maintaining body and pivoting support, pivoting support is connected in bottom base, rotary rack to be arranged on pivoting support and to be connected with bottom base, mechanical arm mechanism is connected with rotary rack by active joint, wrist is connected on mechanical arm mechanism and wrist attitude maintaining body, and handgrip is connected to wrist lower end.The vanning of this utility model, robot palletizer can realize the single input of position and speed and single to export, and realize quick piling, can reach 1500 times/time speed.But this robot appoints the requirement of the production line balance that can not meet punching structure part.
Utility model content
In view of this, the utility model provides a kind of automatic assembly line structure replacing traditional artificial punching structure part with intelligent robot technology.
For achieving the above object, concrete technical scheme is as follows:
A kind of automatic assembly line structure of punching structure part, be applied to the automated production of material, comprise production mechanism, connecting gear and line tail cutting agency, described production mechanism comprises material outlet, described material outlet is connected with one end of described connecting gear, the both sides of described connecting gear are connected with described line tail cutting agency, described material is produced by described production mechanism, and be passed to described line tail cutting agency by described connecting gear, described line tail cutting agency comprises control setup, blanking robot and material buttress transfer carriage, described control setup is connected with described blanking robot, described control setup controls described blanking robot and is picked up by the material that described connecting gear is passed to and put into described material buttress transfer carriage.
Preferably, also comprise material piling box mechanism, described material piling box mechanism comprises detection means of identification, vanning robot and body feed tank, described detection means of identification piles up neatly transfer carriage with described material respectively, body feed tank is connected with vanning robot, described detection means of identification detects and identifies the situation of described material buttress transfer carriage and body feed tank, and situation is passed to described vanning robot, when described material buttress transfer carriage and described body feed tank be identified consistent and mate same part time, the material buttress that material in described material buttress transfer carriage is formed captures and puts into body feed tank by described vanning robot.
Preferably, described body feed tank comprises supporting and location base plate, some guide upright posts and some layering dividing plates, when described base plate, some guide upright posts are connected successively with some layering dividing plates, described some guide upright posts are vertical with described base plate, described some layering dividing plates are parallel with described base plate, form material storage space by described some guide upright posts, some layering dividing plates with coordinating of described base plate.
Preferably, described base plate is provided with some guide-localization holes, described some guide upright posts by with described guide-localization hole coordinate with described base plate separable joint.
Preferably, described base plate is also provided with some layering bulkhead brackets, described layering bulkhead bracket is vertical with described base plate, and described layering bulkhead bracket is provided with the some guide-localization grooves coordinated with described some layering dividing plates.
Preferably, described base plate is also provided with the dividing plate storage rack storing described some layering dividing plates.
Preferably, described control setup comprises material tracing module, described material tracing module determines the location information of the material on described connecting gear in motion, and described control setup controls described blanking robot pickup material by described location information and puts into described material buttress transfer carriage.
Preferably, described material tracing module comprises camera and coder, and the location information image of the material in described camera real time shooting motion, described coder is connected with described connecting gear, and the real time position of described material followed the tracks of by described coder.
Preferably, also comprise blanking region and vanning region, also be provided with to expect to pile up neatly between described blanking region and vanning region and transport transfer machine, described material buttress transfer carriage is located on described material buttress transhipment transfer machine, and described material buttress transfer carriage can move back and forth on described material buttress transhipment transfer machine.
Preferably, also comprise logistics transshipment acitivity, described body feed tank is connected with described logistics transshipment acitivity, and can move in the cocycle of described logistics transshipment acitivity.
Relative to prior art, the advantage of the technical solution of the utility model has:
1, realize the production automation, be conducive to workshop modern management and production quality control;
2, only need configure and seldom manually carry out production status monitoring, reduce producers' manipulation strength, promote producers' working environment, be conducive to personal security and manage.
Accompanying drawing explanation
The accompanying drawing forming a part of the present utility model is used to provide further understanding of the present utility model, and schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the structural representation of the body feed tank of the utility model embodiment.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
It should be noted that, when not conflicting, the embodiment in the utility model and the feature in embodiment can combine mutually.
Below with reference to accompanying drawing, concrete explaination is done to embodiment of the present utility model.
Embodiment of the present utility model as shown in Figure 1, is applied to the automated production of punching structure part.Automatic assembly line structure comprises production mechanism 1, connecting gear 2, is preferably belt conveyor and line tail cutting agency 3.
Production mechanism 1 comprises material outlet, and material outlet is connected with one end of connecting gear 2, and the both sides of connecting gear 2 are connected with line tail cutting agency 3.Material is produced by production mechanism 1, and is passed to line tail cutting agency 3 by connecting gear 2.Line tail cutting agency 3 comprises control setup, blanking robot 4 and material buttress transfer carriage 5.Control setup is connected with blanking robot 4, and control blanking robot 4 material that connecting gear 2 is passed to is picked up and put into material buttress transfer carriage 5, material material buttress transfer carriage 5 in stacking and formed material buttress.Matching with the shape size of material in placing space position on preferred material buttress transfer carriage 5, and keeps stacking material buttress not tilt.And preferably material buttress transfer carriage 5 is the structure of detachable assembling, to adapt to shape and the size of the different material in various flows waterline.
As shown in fig. 1, in embodiment of the present utility model, preferred control setup comprises material tracing module, and material tracing module determines the location information of the material be passed to, and control setup controls blanking robot 4 by location information and picks up material and put into material buttress transfer carriage 5.Preferred feed tracing module comprises camera and coder, the location information image of the material in the motion of camera real time shooting, and coder is connected with connecting gear 2, and the real time position of material followed the tracks of by coder.
In embodiment of the present utility model, preferred blanking robot 4 is preferably 2, and the interlaced both sides being divided into connecting gear 2 separated, be beneficial to the pickup to material.
In addition, as shown in fig. 1, in embodiment of the present utility model, material piling box mechanism is also comprised.Material piling box mechanism comprises detects means of identification, vanning robot 6 and body feed tank 7.Detection means of identification piles up neatly transfer carriage 5, body feed tank 7 with material respectively and robot 6 of casing is connected, detect means of identification to detect and the situation identifying material buttress transfer carriage 5, and the situation of body feed tank 7, and situation is passed to vanning robot 6, the material placing space location matches same material piled up neatly in transfer carriage 5 with material with the material placing space position determined in body feed tank 7.When expecting that in buttress transfer carriage 5, material placing space position and body feed tank 7 are applicable to, the material buttress that material in material buttress transfer carriage 5 is formed captures and puts into body feed tank 7 by vanning robot 6, when needing layering in body feed tank 7, layering dividing plate is placed on layering bulkhead bracket by robot automatically.
As shown in Figure 2, in embodiment of the present utility model, body feed tank 7 comprises supporting and location base plate 71, some guide upright posts 72 and some layering dividing plates 73.Base plate 71 is for supporting and location.
When it is connected to form material storage space: preferred some guide upright posts 72 are vertical with base plate 71.Base plate 71 is also provided with some guide-localization holes, some guide upright posts 72 by with guide-localization hole coordinate with base plate 71 separable joint.
Preferred some layering dividing plates 73 are parallel with base plate 71.Base plate 71 is also provided with some layering bulkhead brackets 75, layering bulkhead bracket 75 is vertical with base plate 71, and layering bulkhead bracket 75 is provided with the some guide-localization grooves coordinated with some layering dividing plates 73.
Material storage space is formed with coordinating of base plate 71 by some guide upright posts 72, some layering dividing plates 73.
Preferred base plate 71 is also provided with the dividing plate storage rack 76 storing some layering dividing plates 73.
In addition, in embodiment of the present utility model, guiding when guide upright post 72 puts into body feed tank 7 for material, facilitates the fixing of material; Layering dividing plate 73, for the layering of material material buttress, prevents material stacking too high and topples over; Dividing plate storage rack 76 is for storage of hierarchically dividing plate 73; Layering bulkhead bracket 75 is for fixing layering dividing plate 73.
Before automated production, supplement guide upright post 72 (guide upright post 72 is according to the different guide-localization holes on different material embolus hopper 7 tank top plate 71) according to the shape size of the material produced, guarantee that layering dividing plate 73 fills dividing plate storage rack 76 edge of base plate 71 (be preferably located at outside) simultaneously;
After the space at guide upright post 72 interval on base plate 71 piled by the first layered material buttress, layering dividing plate 73 to pick up from dividing plate storage rack 76 and lays the corresponding height of putting layering bulkhead bracket 75 by vanning robot 6, and material is piled up neatly layering.The height of material buttress layering is as the criterion to guarantee that material buttress is not toppled over; Meanwhile, preferably vanning robot 6 has two paws, performs the work of pickup material piling box and the layering of pickup layering dividing plate 73 respectively.
Then the material buttress that robot 6 of casing carries out the second layer in body feed tank 7 is placed, and circulation is until pile successively;
Logistics is artificial after transporting to be put back to dismounting layering dividing plate 73 in dividing plate storage rack 76.
In addition, as shown in fig. 1, in embodiment of the present utility model, also comprise blanking region and vanning region, be also provided with to expect to pile up neatly between blanking region and vanning region and transport transfer machine 8.Material buttress transfer carriage 5 is located on material buttress transhipment transfer machine 8, and material buttress transfer carriage 5 can move back and forth on material buttress transhipment transfer machine 8.And preferably 1 material buttress transhipment transfer machine 8 coordinates 2 to expect buttress transfer carriage 5, to keep the uninterrupted of pipelining work.As shown in fig. 1, preferably also comprise logistics transshipment acitivity 9, body feed tank 7 is connected with logistics transshipment acitivity 9, and can move in logistics transshipment acitivity 9 cocycle.Preferred logistics transshipment acitivity 9 is provided with circular orbit, and some body feed tanks 7 are placed in circular orbit cocycle and move.After a body feed tank 7 piles material buttress, this body feed tank 7 shifts out vanning position, and another vacant body feed tank 7 of next station enters vanning position, so circulates, until the production of batch completes, fork truck carries out the logistics transhipment of belongings hopper 7.And the base plate 71 of preferred feed case 7 is provided with the forklift groove matched with fork truck.
Embodiment of the present utility model replaces traditional line tail vanning work manually carrying out punching structure part with intelligent robot technology, mainly solves following 2 subject matters:
1, in production control, after adopting robot to carry out the vanning of line tail, by realizing the whole line automation of carrying between the first material loading of automobile stamping line line, press, the blanking of line tail, the vanning of line tail, workshop modern management and production quality control is conducive to;
2, in personal management, producers free by the automation of whole line from tired multiple labor operation, and whole line only need configure and seldom manually carries out production status monitoring, reduction producers manipulation strength, promote producers' working environment, be conducive to personal security management.
In embodiment of the present utility model, the control setup in line tail cutting agency 3 adopts FANUC visual pursuit blanking system, and blanking robot 4 adopts 2 FAUNC R-1000iA/80F robots.Detection means of identification in material piling box mechanism adopts FANUC 2D iRVision vision system, and vanning robot 6 adopts FAUNC R-2000iB/165R robot.
Time in the online tail cutting agency 3 of FANUC visual pursuit blanking system, there is visual processes function (being built in robot controller), preferably include camera and the external coder synchronous with belt conveyor to achieve real-time vision in conveyer belt and follow the trail of, guarantee that blanking robot 4 correctly can pick up object and object be put into the material that the material buttress of having good positioning transports on transfer machine 8 from the belt feeder of rapid movement and pile up neatly transfer carriage 5.Material is random from position after the material outlet discharging of production mechanism, so material out directly over vision system has been installed, by camera, material is out carried out to the identification of position and attitude, then followed the tracks of by the real time position of absolute value pulse coder to material synchronous with belt conveyor, then the mixed and disorderly material during these move by final blanking robot accurately picks up piles up at fixing station.
FAUNC 2D iRVision vision system in material piling box mechanism is preferably located on the paw of vanning robot 6, carries out kind and the location recognition of expecting buttress transfer carriage 5, body feed tank 7 and corresponding locating dowel pin.Material will be placed in material buttress transfer carriage 5 on material buttress transhipment transfer machine 8 and after forming material buttress when the control setup in line tail cutting agency 3 controls blanking robot 4, material buttress transfer carriage 5 is opened to vanning region from blanking region by material buttress transhipment transfer machine 8 automatically, vanning robot 6 pickup material from the material buttress transfer carriage 5 material buttress transhipment transfer machine 8 is piled up neatly and puts it in corresponding body feed tank 7, and material buttress is not toppled in body feed tank 7 to adopt demixing technology to guarantee in body feed tank 7., meanwhile, system preferred disposition 2 jacking buttress transhipment transfer machine 8 carries out the alternately transhipment of material buttress.The each self-operating of every jacking buttress transhipment transfer machine 8, and coordinate 1 blanking robot 4 separately.Every jacking buttress transhipment transfer machine 8 configures 2 material buttress transfer carriage 5,2 material buttress transfer carriage 5 alternate runs, to guarantee that blanking robot 4 runs without interruption, guarantees that system is uninterruptedly produced.
Embodiment of the present utility model achieves intelligent robot technology and replaces traditional line tail vanning work manually carrying out punching structure part, operating personal only need input the information of Related product on the control housing touch-screen of control setup, system can be run and carry out full-automation production, and personnel only need carry out remote monitor and control and guarantee that system is normally run.
In addition, embodiment of the present utility model adopts unique layering vanning technology to carry out the work of material piling box, solves to pile up neatly shape and not easily lead, pile up neatly and describe technical matterss such as easily toppling over, pile easily gets stuck, achieves material boxing under intelligent robot line tail.
Embodiment of the present utility model achieves press line semi-automation (the artificial blanking of line tail) and produces the Mode change produced to full-automation; Calculate by order of classes or grades at school every day 2, man power encasement need 3-4 artificial/order of classes or grades at school, automation vanning need 1 artificial/order of classes or grades at school, save artificial order of classes or grades at school=6, (4-1) × 2 every day artificial.
Be described in detail specific embodiment of the utility model above, but it is just as example, the utility model is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the utility model is carried out and substituting also all among category of the present utility model.Therefore, not departing from the equalization conversion and amendment done under spirit and scope of the present utility model, all should be encompassed in scope of the present utility model.
Claims (10)
1. the automatic assembly line structure of a punching structure part, be applied to the automated production of material, it is characterized in that, described automatic assembly line structure comprises production mechanism, connecting gear and line tail cutting agency, described production mechanism comprises material outlet, described material outlet is connected with one end of described connecting gear, the both sides of described connecting gear are connected with described line tail cutting agency, described material is produced by described production mechanism, and be passed to described line tail cutting agency by described connecting gear, described line tail cutting agency comprises control setup, blanking robot and material buttress transfer carriage, described control setup is connected with described blanking robot, described control setup controls described blanking robot and is picked up by the material that described connecting gear is passed to and put into described material buttress transfer carriage.
2. the automatic assembly line structure of punching structure part as claimed in claim 1, it is characterized in that, also comprise material piling box mechanism, described material piling box mechanism comprises detection means of identification, vanning robot and body feed tank, described detection means of identification piles up neatly transfer carriage with described material respectively, body feed tank is connected with vanning robot, the situation of transfer carriage and body feed tank is piled up neatly in described detection means of identification monitoring also material described in comparison, and situation is passed to described vanning robot, when described material buttress transfer carriage and described body feed tank be identified consistent and mate same part time, the material buttress that material in described material buttress transfer carriage is formed captures and puts into body feed tank by described vanning robot.
3. the automatic assembly line structure of punching structure part as claimed in claim 2, it is characterized in that, described body feed tank comprises supporting and location base plate, some guide upright posts and some layering dividing plates, when described base plate, some guide upright posts are connected successively with some layering dividing plates, described some guide upright posts are vertical with described base plate, described some layering dividing plates are parallel with described base plate, form material storage space by described some guide upright posts, some layering dividing plates with coordinating of described base plate.
4. the automatic assembly line structure of punching structure part as claimed in claim 3, it is characterized in that, described base plate is provided with some guide-localization holes, described some guide upright posts by with the coordinating and described base plate separable joint of described guide-localization hole.
5. the automatic assembly line structure of punching structure part as claimed in claim 4, it is characterized in that, described base plate is also provided with some layering bulkhead brackets, described layering bulkhead bracket is vertical with described base plate, and described layering bulkhead bracket is provided with the some guide-localization grooves coordinated with described some layering dividing plates.
6. the automatic assembly line structure of punching structure part as claimed in claim 5, is characterized in that, described base plate is also provided with the dividing plate storage rack storing described some layering dividing plates.
7. the automatic assembly line structure of punching structure part as claimed in claim 6, it is characterized in that, described control setup comprises material tracing module, described material tracing module determines the location information of the material on described connecting gear in motion, and described control setup controls described blanking robot pickup material by described location information and puts into described material buttress transfer carriage.
8. the automatic assembly line structure of punching structure part as claimed in claim 7, it is characterized in that, described material tracing module comprises camera and coder, the location information image of the material in described camera real time shooting motion, described coder is connected with described connecting gear, and the real time position of described material followed the tracks of by described coder.
9. the automatic assembly line structure of punching structure part as claimed in claim 8, it is characterized in that, also comprise blanking region and vanning region, also be provided with to expect to pile up neatly between described blanking region and vanning region and transport transfer machine, described material buttress transfer carriage is located on described material buttress transhipment transfer machine, and described material buttress transfer carriage can move back and forth on described material buttress transhipment transfer machine.
10. the automatic assembly line structure of punching structure part as claimed in claim 9, it is characterized in that, also comprise logistics transshipment acitivity, described body feed tank is connected with described logistics transshipment acitivity, and can move in the cocycle of described logistics transshipment acitivity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420366450.8U CN204150247U (en) | 2014-07-03 | 2014-07-03 | A kind of automatic assembly line structure of punching structure part |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420366450.8U CN204150247U (en) | 2014-07-03 | 2014-07-03 | A kind of automatic assembly line structure of punching structure part |
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| CN204150247U true CN204150247U (en) | 2015-02-11 |
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| CN201420366450.8U Withdrawn - After Issue CN204150247U (en) | 2014-07-03 | 2014-07-03 | A kind of automatic assembly line structure of punching structure part |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097796A (en) * | 2014-07-03 | 2014-10-15 | 上海发那科机器人有限公司 | Automated assembly line structure of structural stamping parts |
| CN105600043A (en) * | 2016-02-01 | 2016-05-25 | 上海发那科机器人有限公司 | Automatic feeding system for material bags |
| CN110589047A (en) * | 2019-09-06 | 2019-12-20 | 东莞市冠佳电子设备有限公司 | Full-automatic plug-in mounting equipment for power supply |
| CN112265700A (en) * | 2020-11-09 | 2021-01-26 | 哈尔滨工业大学芜湖机器人产业技术研究院 | Sheet metal part blanking and boxing system and control method thereof |
-
2014
- 2014-07-03 CN CN201420366450.8U patent/CN204150247U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097796A (en) * | 2014-07-03 | 2014-10-15 | 上海发那科机器人有限公司 | Automated assembly line structure of structural stamping parts |
| CN104097796B (en) * | 2014-07-03 | 2017-04-05 | 上海发那科机器人有限公司 | A kind of automatic assembly line structure of punching structure part |
| CN105600043A (en) * | 2016-02-01 | 2016-05-25 | 上海发那科机器人有限公司 | Automatic feeding system for material bags |
| CN110589047A (en) * | 2019-09-06 | 2019-12-20 | 东莞市冠佳电子设备有限公司 | Full-automatic plug-in mounting equipment for power supply |
| CN110589047B (en) * | 2019-09-06 | 2024-05-31 | 东莞市冠佳电子设备有限公司 | Full-automatic plug-in mounting equipment for power supply |
| CN112265700A (en) * | 2020-11-09 | 2021-01-26 | 哈尔滨工业大学芜湖机器人产业技术研究院 | Sheet metal part blanking and boxing system and control method thereof |
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