CN204777053U - Automatic logistics system of flexible manufacturing - Google Patents

Automatic logistics system of flexible manufacturing Download PDF

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Publication number
CN204777053U
CN204777053U CN201520469686.9U CN201520469686U CN204777053U CN 204777053 U CN204777053 U CN 204777053U CN 201520469686 U CN201520469686 U CN 201520469686U CN 204777053 U CN204777053 U CN 204777053U
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China
Prior art keywords
unit
automatic
flexible
handling
conveyor
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Expired - Fee Related
Application number
CN201520469686.9U
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Chinese (zh)
Inventor
胡福康
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BEIJING ZHONGKE AOTE AUTOMATION EQUIPMENT Co Ltd
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BEIJING ZHONGKE AOTE AUTOMATION EQUIPMENT Co Ltd
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Abstract

The utility model provides an automatic logistics system of flexible manufacturing, always control unit, spraying unit and robot assembly unit including stereoscopic warehouse and hacking machine unit, transfer chain system unit, CCD shape colour detecting element, transfer robot unit, numerical control machining unit, detecting element, waste product letter sorting unit, AGV delivery robot unit, system, the utility model discloses a PROFIBUS -DP field bus and wireless data transmission module carry out height, high -efficient integrated with all unit control systems, realize network dispatch and control, with the control always of the identical warp of industrial field form, realize logistics system's automatic transportation, the letter sorting, and real -time supervision and renewal are carried out through each item sensor to each item operations such as processing assembly. It is automatic in order to realize to be equipped with all kinds of robots, like 6 -degree of freedom series connection machine people, AGV delivers the robot, and each item actions such as unmanned assembly processing transport are realized to the automatic transfer chain of make full use of robotechnology cooperation.

Description

A kind of flexible manufacturing automatic Material Handling System
Technical field
The utility model relates to manufacturing logistics systems technology field, specifically a kind of flexible manufacturing automatic Material Handling System.
Background technology
Along with developing rapidly of science and technology, new product continues to bring out, and the complexity of product also increases thereupon, and the market life shortened of product, updates and accelerates, in, small batch production occupies more and more consequence.Face this-new situation, manufacturing flexible and production efficiency must be increased substantially, shorten the production cycle, ensure product design, reduce energy consumption, thus reduce productive costs, to obtain better economic benefit.
FMS flexible manufacturing system is arisen at the historic moment just under these circumstances.FMS flexible manufacturing system is made up of unified management information system, material handling system and set of number controlled working equipment, and can adapt to the automated machine manufacturing system of processing object conversion, english abbreviation is FMS; FMS technology is the inevitable structure of Computerized Numerical Control processing technology development, embody a national equipment manufacturing technical merit, it is by engineering design separate in enterprise in the past, the process such as the manufacturing and operating management, under the support of computing machine and software thereof, form one and cover whole enterprise complete and organic system, to realize overall dynamic optimization, efficient overall benefit, high flexibility, and and then win the comprehensive intelligent manufacture system of competition.
Along with society is increasingly urgent to demands such as product diversification, low manufacturing cost and short manufacturing cycles, FMS development is rather rapid, and along with the continuous propelling of domestic industry degree, and industrialization makes the transition, for the demand of automation equipment, and the demand of technician constantly increases.
Utility model content
The utility model proposes a kind of flexible manufacturing automatic Material Handling System, solve the problem that manufacturing flexible in prior art is poor, production efficiency is low.
The technical solution of the utility model is achieved in that
A kind of flexible manufacturing automatic Material Handling System, comprises tiered warehouse facility and stacker unit, travel line system element, CCD shape color detecting unit, transfer robot unit, numerical control machining unit, detecting unit, waste product sorting unit, AGV carrying robot unit, system main-control unit, spray unit and robotic asssembly unit;
Described transfer robot unit adopts PC104 bus embedded type control system, is linked be connected to fieldbus and system main-control unit communications by PROFIBUS-DP substation; Described CCD shape color detecting unit and detecting unit adopt PC to control, and linked be connected to fieldbus and system main-control unit carries out communication by PROFIBUS-DP substation; Described AGV carrying robot unit is by wireless data transmission module and system main-control unit communications; Described numerical control machining unit, spray unit and robotic asssembly unit are linked by PROFIBUS-DP substation and are connected to fieldbus and system main-control unit carries out communication.
Further, described tiered warehouse facility and stacker unit comprise tiered warehouse facility and stacker.
Further, described stacker comprises sky rail parallel to each other and guide rail, is connected between described sky rail and guide rail by stacker column.
Further, described travel line system element comprises outbound Conveyor parallel to each other and warehouse-in Conveyor, described outbound Conveyor is connected with horizontal band conveyor with warehouse-in Conveyor, and described outbound Conveyor, warehouse-in Conveyor, band conveyor and tiered warehouse facility and stacker unit form input and output closed loop.
Further, described CCD shape color detecting unit comprises ccd video camera and image pick-up card.
Further, described transfer robot unit is made up of one dimension translation stage and six degree of freedom serial manipulator, and described six degree of freedom serial manipulator is along the guide rail movement of one dimension translation stage.
Further, described numerical control machining unit comprises digital controlled lathe and CNC milling machine.
Further, described spray unit comprises vacuum suction handling system, spray conveyor, the first color sensor and three spray equipments.
Further, described robotic asssembly unit comprises twelve-station and rotates material storehouse, sub-workpiece, the second color sensor, barcode scanner, desktop type serial manipulator, robot end's Pneumatic paw and assembly floor, described sub-workpiece is placed on twelve-station and rotates in material storehouse, described second color sensor is arranged on the below that described twelve-station rotates material storehouse, and described robot end's Pneumatic paw is arranged on the end of described desktop type serial manipulator.
The beneficial effects of the utility model are:
All unit control systems to be carried out height, efficiently integrated by PROFIBUS-DP fieldbus by the utility model, realize network scheduling and control, identically with industry spot form to control through master control, realize the automatic transportation of logistics system, sorting, every operation such as process and assemble, carries out Real-Time Monitoring and renewal by every sensor.Be equipped with all kinds of robot to realize automation, as six degree of freedom serial manipulator, AGV carrying robot, makes full use of Robotics and coordinates Automatic Conveying line to realize the various actions such as unmanned assembly manufacturing conveying.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the utility model stacker structural representation;
Fig. 3 is the utility model spray unit structural representation.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in Figure 1-Figure 3, flexible manufacturing automatic Material Handling System in the present embodiment, comprises tiered warehouse facility and stacker unit 1, travel line system element 2, CCD shape color detecting unit 3, transfer robot unit 4, numerical control machining unit 5, detecting unit 6, waste product sorting unit 7, AGV carrying robot unit 8, system main-control unit 9, spray unit 24 and robotic asssembly unit 25.
Wherein, transfer robot unit 4 adopts PC104 bus embedded type control system, is linked be connected to fieldbus and system main-control unit 9 communication by PROFIBUS-DP substation; CCD shape color detecting unit 3 and detecting unit 6 adopt PC to control, and linked be connected to fieldbus and system main-control unit 9 carries out communication by PROFIBUS-DP substation; AGV carrying robot unit 8 is by wireless data transmission module and system main-control unit 9 communication; Numerical control machining unit 5, spray unit 24 and robotic asssembly unit 25 are linked by PROFIBUS-DP substation and are connected to fieldbus and system main-control unit 9 carries out communication.
In the present embodiment, tiered warehouse facility and stacker unit 1 comprise tiered warehouse facility 10 and stacker 11.Stacker 11 comprises sky rail 101 parallel to each other and guide rail 106, is connected between sky rail 101 and guide rail 106 by stacker column 104.
Travel line system element 2 comprises outbound Conveyor 14 parallel to each other and warehouse-in Conveyor 21, outbound Conveyor 14 is connected with horizontal band conveyor 17 with warehouse-in Conveyor 21, and outbound Conveyor 14, warehouse-in Conveyor 21, band conveyor 17 form input and output closed loop with tiered warehouse facility and stacker unit 1.
CCD shape color detecting unit 3 comprises ccd video camera and image pick-up card.
Transfer robot unit 4 is made up of one dimension translation stage 23 and six degree of freedom serial manipulator 22, and six degree of freedom serial manipulator 22 is along the guide rail movement of one dimension translation stage 23.
Numerical control machining unit 5 comprises digital controlled lathe 18 and CNC milling machine 19.
Spray unit 24 comprises vacuum suction handling system 62, spray conveyor 63, first color sensor 64 and three spray equipments 65.
Robotic asssembly unit 25 comprises twelve-station and rotates material storehouse, sub-workpiece, the second color sensor, barcode scanner, desktop type serial manipulator, robot end's Pneumatic paw and assembly floor, sub-workpiece is placed on twelve-station and rotates in material storehouse, second color sensor is arranged on the below that twelve-station rotates material storehouse, and robot end's Pneumatic paw is arranged on the end of desktop type serial manipulator.
System electrification also starts, workpiece to be processed and pallet are taken out from automatic stereowarehouse 10 raw material storage by laneway type stacker 11, deliver to out on warehouse-in translation stage 12, go out to put in storage translation stage 12 action, below electronic label antenna detects electronic labeling information on pallet, master control record.Workpiece continues to move on outbound Conveyor 14, and the correlation switch sensor of workpiece on outbound roller conveyor 14 detects, and workpiece stops at wood properly test device 13 times, carries out wood properly test to workpiece, and Detection Information system acquisition manages.Complete workpiece continues to run, and stops at high-speed CCD shape color detecting unit 3 place, carry out the shape of workpiece, colour recognition through pneumatic stop position fixing system.Then above-mentioned signal passes to system main-control unit 9, makes system main-control unit 9 send instruction, sends signal to next step action of workpiece.After workpiece sensing completes, continue to transfer to outbound Conveyor 14 end downwards.
AGV carrying robot has marched to outbound Conveyor 14 end simultaneously, and workpiece is directly transported on AGV carrying robot unit 8, stops at end through guiding and location.AGV carrying robot, along magnetic navigation orbital motion, arrives transfer robot unit 4 and captures the stopping of parking stall place.Below transfer robot, guide tracked one dimension translation stage 23 runs, transfer robot moves to crawl position, by transfer robot by workpiece grabbing on AGV carrying robot unit 8, be placed on digital controlled lathe 18, CNC milling machine 19, spray unit 24 or robotic asssembly unit 25 according to workpiece sensing information, process, also can arrange wherein several process.After machining, returned on AGV carrying robot unit 8 roller line pallet by workpiece handling by transfer robot, AGV carrying robot is descending along magnetic navigation track.
AGV carrying robot is along magnetic navigation orbital motion to warehouse-in Conveyor 21 end, workpiece and pallet traffic are to putting in storage on Conveyor 21, stop through correlation switch and pneumatic stop position fixing system, enter detecting unit 6 place, carry out analog quantity hole depth or workpiece height detection, system acquisition information also contrasts with standard size, in order to identify whether waste product.Detect complete continuation to run, if nonconformity workpiece, stop through correlation switch and pneumatic stop position fixing system, the circular cylindrical coordinate sorting machine people of waste product sorting unit 7 starts working, by workpiece handling in waste product groove.Pallet runs downwards, and the collection of workpiece information master control arranges.If qualified workpiece, then transport downwards without sorting always, walk to location on warehouse-in translation stage and stop.Carry workpiece by laneway type stacker 11 to be placed on tiered warehouse facility 10 warehouse for finished product relevant position, complete the production process of workpiece.
According to system logistic information management, issue shipment order, stacker 11 takes out finished work-piece and the pallet of corresponding information in tiered warehouse facility 10 warehouse for finished product, through going out to put in storage on translation stage 12 to outbound Conveyor 14, according to information such as workpiece color or shapes, be transported on two unpowered fluent chain conveyers 15 via outbound Conveyor 14 times pneumatic jackings 90 ° commutation translation stage 16 respectively, shipment is to sales territory.Can the operations such as manual detection be arranged herein, to not needing the tray for work pieces of shipment to be then transported on band conveyor 17 through pneumatic jacking 90 ° commutation translation stage 16, through pneumatic jacking 90 ° commutation translation stage 16 on warehouse-in Conveyor 21, and then warehouse-in.Complete logistics picking supply chain management function.
Fig. 2 is stacker 11 structural representation, stacker 11 is directed at Y-direction between dual row rack by guide rail 106 and sky rail 101 and moves, Chain conveyer 102 makes pallet fork 103 move along self guide rail Z-direction, pallet fork 103 is three grades of difference structures, by motor train transmission, in X-axis translation, can be located by each working sensor position, stacker 11 can carry out the transhipment of material tray in the lattice of each storehouse, and in the lattice of each storehouse material tray for the input and the output that go out to put in storage translation stage 12.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (9)

1. a flexible manufacturing automatic Material Handling System, it is characterized in that, comprise tiered warehouse facility and stacker unit (1), travel line system element (2), CCD shape color detecting unit (3), transfer robot unit (4), numerical control machining unit (5), detecting unit (6), waste product sorting unit (7), AGV carrying robot unit (8), system main-control unit (9), spray unit (24) and robotic asssembly unit (25);
Described transfer robot unit (4) adopts PC104 bus embedded type control system, is linked be connected to fieldbus and system main-control unit (9) communication by PROFIBUS-DP substation; Described CCD shape color detecting unit (3) and detecting unit (6) adopt PC to control, and linked be connected to fieldbus and system main-control unit (9) carries out communication by PROFIBUS-DP substation; Described AGV carrying robot unit (8) is by wireless data transmission module and system main-control unit (9) communication; Described numerical control machining unit (5), spray unit (24) and robotic asssembly unit (25) are linked by PROFIBUS-DP substation and are connected to fieldbus and system main-control unit (9) carries out communication.
2. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, is characterized in that, described tiered warehouse facility and stacker unit (1) comprise tiered warehouse facility (10) and stacker (11).
3. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 2, it is characterized in that, described stacker (11) comprises sky rail (101) parallel to each other and guide rail (106), is connected between described sky rail (101) and guide rail (106) by stacker column (104).
4. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, it is characterized in that, described travel line system element (2) comprises outbound Conveyor (14) parallel to each other and warehouse-in Conveyor (21), described outbound Conveyor (14) is connected with horizontal band conveyor (17) with warehouse-in Conveyor (21), and described outbound Conveyor (14), warehouse-in Conveyor (21), band conveyor (17) form input and output closed loop with tiered warehouse facility and stacker unit (1).
5. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, is characterized in that, described CCD shape color detecting unit (3) comprises ccd video camera and image pick-up card.
6. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, it is characterized in that, described transfer robot unit (4) is made up of one dimension translation stage (23) and six degree of freedom serial manipulator (22), and described six degree of freedom serial manipulator (22) is along the guide rail movement of one dimension translation stage (23).
7. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, is characterized in that, described numerical control machining unit (5) comprises digital controlled lathe (18) and CNC milling machine (19).
8. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, it is characterized in that, described spray unit (24) comprises vacuum suction handling system (62), spray conveyor (63), the first color sensor (64) and three spray equipments (65).
9. a kind of flexible manufacturing automatic Material Handling System as claimed in claim 1, it is characterized in that, described robotic asssembly unit (25) comprises twelve-station and rotates material storehouse, sub-workpiece, the second color sensor, barcode scanner, desktop type serial manipulator, robot end's Pneumatic paw and assembly floor, described sub-workpiece is placed on twelve-station and rotates in material storehouse, described second color sensor is arranged on the below that described twelve-station rotates material storehouse, and described robot end's Pneumatic paw is arranged on the end of described desktop type serial manipulator.
CN201520469686.9U 2015-07-02 2015-07-02 Automatic logistics system of flexible manufacturing Expired - Fee Related CN204777053U (en)

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Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105798910A (en) * 2016-05-09 2016-07-27 沙洲职业工学院 Carrying and sorting robot control device
CN105921419A (en) * 2016-06-15 2016-09-07 浙江德尚智能科技有限公司 Unmanned conveying sorting and storing system
CN105923316A (en) * 2016-07-10 2016-09-07 柴永朋 AGV dispatching system for intelligent warehousing
CN106241240A (en) * 2016-08-31 2016-12-21 广东嘉腾机器人自动化有限公司 A kind of loading and unloading method of soft readjustment docking height
CN106347948A (en) * 2016-08-31 2017-01-25 广东嘉腾机器人自动化有限公司 Loading & unloading method using AGV
CN106530945A (en) * 2016-09-19 2017-03-22 无锡职业技术学院 Intelligent manufacturing technology application training platform
CN106697844A (en) * 2016-12-29 2017-05-24 吴中区穹窿山德毅新材料技术研究所 Automatic material carrying equipment
CN106932009A (en) * 2017-04-28 2017-07-07 国网江苏省电力公司电力科学研究院 A kind of workpiece automatic detection streamline
CN107671593A (en) * 2017-10-26 2018-02-09 西安精雕软件科技有限公司 A kind of carving machine automatic identification flexible processing method and system
CN107745904A (en) * 2017-08-28 2018-03-02 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and spraying integrated equipment and control
CN107745905A (en) * 2017-08-28 2018-03-02 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the palletizing apparatus for spraying integrated equipment
CN107758186A (en) * 2017-08-28 2018-03-06 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the job control for spraying integration apparatus
CN107792642A (en) * 2017-08-28 2018-03-13 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the finish paint spray room job control of spraying
CN107954162A (en) * 2016-10-18 2018-04-24 欧姆龙株式会社 Without person conveying system and assembling product system
CN106276017B (en) * 2016-11-16 2018-07-31 安徽省光阴碎片智能科技有限公司 A kind of dispatching method based on more shuttles
CN108415430A (en) * 2018-03-05 2018-08-17 菲尼克斯(南京)智能制造技术工程有限公司 The AGV dispatching techniques of flexible manufacturing system
CN108427386A (en) * 2018-04-04 2018-08-21 安徽工程大学 A kind of monitoring method of flexible manufacturing automatic Material Handling System operating status
CN108545388A (en) * 2018-04-04 2018-09-18 安徽工程大学 A kind of flexible manufacturing logistics system
CN109607022A (en) * 2019-01-07 2019-04-12 昆山圣炬智能系统技术有限公司 A kind of chemicals empty barrel storage system
CN109625737A (en) * 2018-12-29 2019-04-16 珠海格力智能装备有限公司 Handling system and production line with it
CN109634208A (en) * 2018-12-28 2019-04-16 天津泰美科科技有限公司 A kind of Automatic survey flexibility cooperative system
CN109701900A (en) * 2018-12-30 2019-05-03 杭州翰融智能科技有限公司 A kind of article assembly system
CN110077776A (en) * 2019-05-15 2019-08-02 东风柳州汽车有限公司 Robot for the area general assembly Ji Pei collects match system automatically

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105798910A (en) * 2016-05-09 2016-07-27 沙洲职业工学院 Carrying and sorting robot control device
CN105921419A (en) * 2016-06-15 2016-09-07 浙江德尚智能科技有限公司 Unmanned conveying sorting and storing system
CN105921419B (en) * 2016-06-15 2018-02-09 浙江德马科技股份有限公司 unmanned conveying sorting and storage system
CN105923316A (en) * 2016-07-10 2016-09-07 柴永朋 AGV dispatching system for intelligent warehousing
CN106241240A (en) * 2016-08-31 2016-12-21 广东嘉腾机器人自动化有限公司 A kind of loading and unloading method of soft readjustment docking height
CN106347948A (en) * 2016-08-31 2017-01-25 广东嘉腾机器人自动化有限公司 Loading & unloading method using AGV
CN106347948B (en) * 2016-08-31 2018-07-17 广东嘉腾机器人自动化有限公司 A kind of loading and unloading method using AGV
CN106241240B (en) * 2016-08-31 2018-05-11 广东嘉腾机器人自动化有限公司 A kind of loading and unloading method of soft readjustment docking height
CN106530945A (en) * 2016-09-19 2017-03-22 无锡职业技术学院 Intelligent manufacturing technology application training platform
CN106530945B (en) * 2016-09-19 2019-01-18 无锡职业技术学院 intelligent manufacturing technology application training platform
CN107954162A (en) * 2016-10-18 2018-04-24 欧姆龙株式会社 Without person conveying system and assembling product system
CN106276017B (en) * 2016-11-16 2018-07-31 安徽省光阴碎片智能科技有限公司 A kind of dispatching method based on more shuttles
CN106697844A (en) * 2016-12-29 2017-05-24 吴中区穹窿山德毅新材料技术研究所 Automatic material carrying equipment
CN106932009A (en) * 2017-04-28 2017-07-07 国网江苏省电力公司电力科学研究院 A kind of workpiece automatic detection streamline
CN107758186A (en) * 2017-08-28 2018-03-06 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the job control for spraying integration apparatus
CN107792642A (en) * 2017-08-28 2018-03-13 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the finish paint spray room job control of spraying
CN107745904A (en) * 2017-08-28 2018-03-02 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and spraying integrated equipment and control
CN107792642B (en) * 2017-08-28 2019-05-21 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the finishing coat spray room operation control method of spraying
CN107745905A (en) * 2017-08-28 2018-03-02 常熟冠林汽车饰件有限公司 Automobile decoration piece automated warehousing and the palletizing apparatus for spraying integrated equipment
CN107671593A (en) * 2017-10-26 2018-02-09 西安精雕软件科技有限公司 A kind of carving machine automatic identification flexible processing method and system
CN108415430A (en) * 2018-03-05 2018-08-17 菲尼克斯(南京)智能制造技术工程有限公司 The AGV dispatching techniques of flexible manufacturing system
CN108545388A (en) * 2018-04-04 2018-09-18 安徽工程大学 A kind of flexible manufacturing logistics system
CN108427386A (en) * 2018-04-04 2018-08-21 安徽工程大学 A kind of monitoring method of flexible manufacturing automatic Material Handling System operating status
CN109634208A (en) * 2018-12-28 2019-04-16 天津泰美科科技有限公司 A kind of Automatic survey flexibility cooperative system
CN109625737A (en) * 2018-12-29 2019-04-16 珠海格力智能装备有限公司 Handling system and production line with it
CN109701900A (en) * 2018-12-30 2019-05-03 杭州翰融智能科技有限公司 A kind of article assembly system
CN109607022A (en) * 2019-01-07 2019-04-12 昆山圣炬智能系统技术有限公司 A kind of chemicals empty barrel storage system
CN110077776A (en) * 2019-05-15 2019-08-02 东风柳州汽车有限公司 Robot for the area general assembly Ji Pei collects match system automatically

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