CN108545388A - A kind of flexible manufacturing logistics system - Google Patents
A kind of flexible manufacturing logistics system Download PDFInfo
- Publication number
- CN108545388A CN108545388A CN201810301281.2A CN201810301281A CN108545388A CN 108545388 A CN108545388 A CN 108545388A CN 201810301281 A CN201810301281 A CN 201810301281A CN 108545388 A CN108545388 A CN 108545388A
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- CN
- China
- Prior art keywords
- unit
- flexible manufacturing
- robot
- control unit
- fault diagnosis
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0093—Programme-controlled manipulators co-operating with conveyor means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/08—Programme-controlled manipulators characterised by modular constructions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
Abstract
The invention discloses a kind of flexible manufacturing logistics systems, including tiered warehouse facility, transfer robot, CCD shape color detection units, digital control processing unit, size detecting unit, waste product sorting unit, spray unit, robotic asssembly unit, piler unit and system main-control unit, it further include supply unit, data acquisition unit, alarm unit and fault diagnosis server, the supply unit is connected to system main-control unit by PROFIBUS DP substation cards, data acquisition unit is connected to fault diagnosis server with alarm unit by PROFIBUS DP substation cards, fault diagnosis server is connected to system main-control unit by PROFIBUS DP substation cards.The present invention can solve the high malfunction rate of the supply unit in flexible manufacturing logistics system, pass through the design of fault detection unit, fault diagnosis server and buzzer, the failure that supply unit encounters during the work time can be diagnosed automatically, and staff is notified in time, failure rate is reduced, equipment service efficiency is improved.
Description
Technical field
The present invention relates to logistics system technical field, specifically a kind of flexible manufacturing logistics system.
Background technology
Flexible manufacturing system, refers to some equipment connected by a Transmission system, and transmitting device is placed on workpiece
It is sent to each process equipment in other attachment devices, makes that work pieces process is accurate, rapid and automation.Flexible manufacturing system has central meter
Calculation machine control lathe and Transmission system can process several different parts simultaneously sometimes.
It is made of unified management information system, material handling system and set of number control process equipment, adapts to add
The automated machine manufacture system (Flexible Manufacturing System) of work object transformation, english abbreviation FMS.
One group of machine arranged in order, by automatic loading and unloading and the connection of transmission machine and through computer system integration one, raw material and
Generation processing part loads and unloads in parts transport system, and part passes to next machine after completion of processing on a machine, every
Machine receives operational order, and automatic loading and unloading outfit is participated in without artificial.
With the further development of the industrialized process in China and society advancement, for the demand of automation equipment, with
And the demand of Integration ofTechnology constantly increases.The demand of the flexible manufacturing logistics system of integrated logistics transmission, product manufacturing is got over
Come higher.And in current flexible manufacturing logistics system, failure rate remains high always, the failure that supply unit generates among these
The main reason for being entire flexible manufacturing logistics system high failure rate.
Invention content
According to the above-mentioned deficiencies of the prior art, the present invention proposes a kind of flexible manufacturing logistics system, before being dedicated to solution
State the technical problem in background technology.
The present invention solves its technical problem using following technical scheme to realize：
A kind of flexible manufacturing logistics system, including tiered warehouse facility, transfer robot, CCD shape colors detection unit, numerical control
It is total to process unit, size detecting unit, waste product sorting unit, spray unit, robotic asssembly unit, piler unit and system
Unit is controlled, further includes supply unit, data acquisition unit, alarm unit and fault diagnosis server, the supply unit passes through
PROFIBUS-DP substation cards are connected to system main-control unit, and data acquisition unit passes through PROFIBUS-DP substations with alarm unit
Card is connected to fault diagnosis server, and fault diagnosis server is connected to system main-control unit by PROFIBUS-DP substation cards.
As the further improvement of the present invention, the supply unit includes carrier chain machine, conveying roller machine, elevator conveying
Equipment.
As the further improvement of the present invention, the alarm unit uses gsm wireless module, the gsm wireless module
It is connected with fault diagnosis server by serial ports.
As the further improvement of the present invention, the transfer robot unit is connected by one-dimensional translation stage and six degree of freedom
Robot forms, and the six degree of freedom serial manipulator is moved along the guide rail of one-dimensional translation stage.
As the present invention further improvement, the spray unit include vacuum suction handling system, spray conveyor,
First color sensor and three spray equipments.
As the further improvement of the present invention, the robotic asssembly unit includes twelve-station rotation material library, sub- work
Part, the second color sensor, barcode scanner, serial manipulator, robot end's Pneumatic paw and mounting plate, the sub- work
Part is placed in twelve-station rotation material library, and second color sensor is mounted under twelve-station rotation material library
Side, robot end's Pneumatic paw are arranged in the end of serial manipulator.
As the further improvement of the present invention, the transfer robot includes four-degree-of-freedom rectangular co-ordinate robot palletizer
With robot end's Pneumatic paw, four-degree-of-freedom rectangular co-ordinate robot palletizer is arranged in tiered warehouse facility, the robot end
It holds Pneumatic paw to be arranged on the four-degree-of-freedom rectangular co-ordinate robot palletizer, is connect with system main-control unit bus, be
Master Control Unit of uniting coordinates and control.
As the further improvement of the present invention, the CCD shape colors detection unit includes proximity sensor and CCD machines
Device vision system, the proximity sensor and CCD NI Vision Builder for Automated Inspections be located at conveyer along on, the CCD shape colors
Detection unit is connect with system main-control unit bus, is coordinated and is controlled by system main-control unit.
As the further improvement of the present invention, the digital control processing unit includes Pneumatic manipulator, six degree of freedom desktop
Type parallel robot, electric main shaft in parallel and cutter and air-actuated jaw in parallel, the parallel connection electric main shaft are arranged with cutter six
On degree of freedom desktop type parallel robot, the parallel connection air-actuated jaw is mounted on the lower section of the electric main shaft and cutter, numerical control
Processing unit is connect with system main-control unit bus, is coordinated and is controlled by system main-control unit.
The beneficial effects of the invention are as follows：
The present invention can solve the high malfunction rate of the supply unit in flexible manufacturing logistics system, pass through fault detect
The design of unit, fault diagnosis server and buzzer can diagnose the failure that supply unit encounters during the work time automatically,
And staff is notified in time, failure rate is reduced, equipment service efficiency is improved.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the logic diagram of present embodiment.
Specific implementation mode
Below by the description to embodiment, the shape of for example involved each component of specific implementation mode of the invention, structure
It makes, the mutual alignment between each section and connection relation, the effect of each section and operation principle, manufacturing process and the side of operating with
Method etc., is described in further detail, completeer to help those skilled in the art to have the inventive concept of the present invention, technical solution
Whole, accurate and deep understanding.
A kind of flexible manufacturing logistics system, including tiered warehouse facility, transfer robot, CCD shape colors detection unit, numerical control
It is total to process unit, size detecting unit, waste product sorting unit, spray unit, robotic asssembly unit, piler unit and system
Unit is controlled, further includes supply unit, data acquisition unit, alarm unit and fault diagnosis server, the supply unit passes through
PROFIBUS-DP substation cards are connected to system main-control unit, and data acquisition unit passes through PROFIBUS-DP substations with alarm unit
Card is connected to fault diagnosis server, and fault diagnosis server is connected to system main-control unit by PROFIBUS-DP substation cards.
Specifically, supply unit includes carrier chain machine, conveying roller machine, elevator conveying equipment, alarm unit uses gsm wireless module,
The gsm wireless module is connected by serial ports with fault diagnosis server.The transfer robot unit by one-dimensional translation stage and
Six degree of freedom serial manipulator forms, and the six degree of freedom serial manipulator is moved along the guide rail of one-dimensional translation stage.Spray unit
Including vacuum suction handling system, spray conveyor, the first color sensor and three spray equipments.Robotic asssembly unit packet
It includes twelve-station rotation and expects that library, sub- workpiece, the second color sensor, barcode scanner, serial manipulator, robot end are pneumatic
Paw and mounting plate, the sub- workpiece are placed in twelve-station rotation material library, and second color sensor is mounted on institute
The lower section in twelve-station rotation material library is stated, robot end's Pneumatic paw is arranged in the end of serial manipulator.It is described to remove
It includes four-degree-of-freedom rectangular co-ordinate robot palletizer and robot end's Pneumatic paw, four-degree-of-freedom rectangular co-ordinate code to transport robot
Pile robot is arranged in tiered warehouse facility, and robot end's Pneumatic paw is arranged in the four-degree-of-freedom rectangular co-ordinate stacking
It in robot, is connect with system main-control unit bus, is coordinated and controlled by system main-control unit.The CCD shape colors detection
Unit includes proximity sensor and CCD NI Vision Builder for Automated Inspections, and the proximity sensor and CCD NI Vision Builder for Automated Inspections are located at conveyer
Along on, the CCD shape colors detection unit connect with system main-control unit bus, by system main-control unit coordinate and control
System.The digital control processing unit includes Pneumatic manipulator, six degree of freedom desktop type parallel robot, electric main shaft in parallel and cutter
With air-actuated jaw in parallel, parallel connection electric main shaft and the cutter are arranged on six degree of freedom desktop type parallel robot, it is described simultaneously
Joining the lower section that air-actuated jaw is mounted on the electric main shaft and cutter, digital control processing unit is connect with system main-control unit bus,
Coordinated and controlled by system main-control unit.
The present invention operation principle be：
Supply unit is in transmitting workpiece, data acquisition unit online real time collecting supply unit running state information, with
Based on the running state data of acquisition, using the visual logistics monitoring method based on Intouch, configuration realizes logistics system
The remote real time monitoring of equipment state, and fault diagnosis is carried out using method for diagnosing faults is compared, find that workpiece is conveying in time
Occur the failures such as accumulate, supply unit is failure to actuate in the process, when there are these failures, fault diagnosis server can be according to work
Response time threshold value is arranged in the actual transmission speed of part in monitoring interface between each conveyer of the conveying circuit of workpiece,
It is more than threshold value when the response time, then judges that faulty generation, fault diagnosis server control alarm unit send out alarm, remind work
It is checked as personnel, simultaneous faults diagnosis server sends information to system main-control unit, and system main-control unit is sent out according to failure
Tight knot point is to determine whether part is shut down or all shut down.
The present invention can solve the high malfunction rate of the supply unit in flexible manufacturing logistics system, pass through fault detect
The design of unit, fault diagnosis server and buzzer can diagnose the failure that supply unit encounters during the work time automatically,
And staff is notified in time, failure rate is reduced, equipment service efficiency is improved.
The present invention is exemplarily described above, it is clear that present invention specific implementation is not subject to the restrictions described above,
As long as using the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress, or not improved this is sent out
Bright design and technical solution directly applies to other occasions, within protection scope of the present invention.The protection of the present invention
Range should be determined by the scope of protection defined in the claims.
Claims (9)
1. a kind of flexible manufacturing logistics system, including tiered warehouse facility, transfer robot, CCD shape colors detection unit, numerical control add
Work order member, size detecting unit, waste product sorting unit, spray unit, robotic asssembly unit, piler unit and system main-control
Unit, it is characterised in that：Further include supply unit, data acquisition unit, alarm unit and fault diagnosis server, the conveying
Unit is connected to system main-control unit by PROFIBUS-DP substation cards, and data acquisition unit passes through with alarm unit
PROFIBUS-DP substation cards are connected to fault diagnosis server, and fault diagnosis server is connected by PROFIBUS-DP substation cards
To system main-control unit.
2. flexible manufacturing logistics system according to claim 1, it is characterised in that：The supply unit includes carrier chain
Machine, conveying roller machine, elevator conveying equipment.
3. flexible manufacturing logistics system according to claim 1, it is characterised in that：The alarm unit uses gsm wireless
Module, the gsm wireless module are connected by serial ports with fault diagnosis server.
4. flexible manufacturing logistics system according to claim 1, it is characterised in that：The transfer robot unit is by one-dimensional
Translation stage and six degree of freedom serial manipulator composition, the six degree of freedom serial manipulator are moved along the guide rail of one-dimensional translation stage.
5. flexible manufacturing logistics system according to claim 1, it is characterised in that：The spray unit includes vacuum suction
Handling system, spray conveyor, the first color sensor and three spray equipments.
6. flexible manufacturing logistics system according to claim 1, it is characterised in that：The robotic asssembly unit includes ten
Two station rotary material libraries, sub- workpiece, the second color sensor, barcode scanner, serial manipulator, robot end's Pneumatic paw
And mounting plate, the sub- workpiece are placed in twelve-station rotation material library, second color sensor is mounted on described ten
The lower section in two station rotary material libraries, robot end's Pneumatic paw are arranged in the end of serial manipulator.
7. flexible manufacturing logistics system according to claim 1, it is characterised in that：The transfer robot includes four free
Rectangular co-ordinate robot palletizer and robot end's Pneumatic paw are spent, four-degree-of-freedom rectangular co-ordinate robot palletizer is arranged in solid
In warehouse, robot end's Pneumatic paw is arranged on the four-degree-of-freedom rectangular co-ordinate robot palletizer, total with system
The connection of unit bus is controlled, is coordinated and is controlled by system main-control unit.
8. flexible manufacturing logistics system according to claim 1, it is characterised in that：The CCD shape colors detection unit
Including proximity sensor and CCD NI Vision Builder for Automated Inspections, the proximity sensor and CCD NI Vision Builder for Automated Inspections are located at the edge of conveyer
On line, the CCD shape colors detection unit is connect with system main-control unit bus, is coordinated and is controlled by system main-control unit.
9. flexible manufacturing logistics system according to claim 1, it is characterised in that：The digital control processing unit includes pneumatic
Manipulator, six degree of freedom desktop type parallel robot, electric main shaft in parallel and cutter and air-actuated jaw in parallel, the parallel connection are electronic
Main shaft is arranged with cutter on six degree of freedom desktop type parallel robot, and the parallel connection air-actuated jaw is mounted on the electric main shaft
With the lower section of cutter, digital control processing unit is connect with system main-control unit bus, is coordinated and is controlled by system main-control unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301281.2A CN108545388A (en) | 2018-04-04 | 2018-04-04 | A kind of flexible manufacturing logistics system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810301281.2A CN108545388A (en) | 2018-04-04 | 2018-04-04 | A kind of flexible manufacturing logistics system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108545388A true CN108545388A (en) | 2018-09-18 |
Family
ID=63514051
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810301281.2A Pending CN108545388A (en) | 2018-04-04 | 2018-04-04 | A kind of flexible manufacturing logistics system |
Country Status (1)
| Country | Link |
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| CN (1) | CN108545388A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171745A (en) * | 2019-06-14 | 2019-08-27 | 无锡旭洲智能科技有限公司 | Take-up winding falls a system automatically |
| CN114241731A (en) * | 2021-12-20 | 2022-03-25 | 江苏丰东热技术有限公司 | Warning method and device for automatic conveying process of controlled atmosphere heat treatment furnace |
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| JP2001225952A (en) * | 2000-02-10 | 2001-08-21 | Murata Mach Ltd | Picking device |
| CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
| CN104267711A (en) * | 2014-11-03 | 2015-01-07 | 四川烟草工业有限责任公司 | Running state monitoring and failure diagnosis method for tobacco logistics system |
| CN204777053U (en) * | 2015-07-02 | 2015-11-18 | 北京中科奥特自动化设备有限公司 | Automatic logistics system of flexible manufacturing |
| CN206689058U (en) * | 2017-04-06 | 2017-12-01 | 杭州博拉网络科技有限公司 | Flexible automatic loading and unloading system |
-
2018
- 2018-04-04 CN CN201810301281.2A patent/CN108545388A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001225952A (en) * | 2000-02-10 | 2001-08-21 | Murata Mach Ltd | Picking device |
| CN103203630A (en) * | 2013-04-28 | 2013-07-17 | 苏州博实机器人技术有限公司 | Modular flexible manufacturing logistics system |
| CN104267711A (en) * | 2014-11-03 | 2015-01-07 | 四川烟草工业有限责任公司 | Running state monitoring and failure diagnosis method for tobacco logistics system |
| CN204777053U (en) * | 2015-07-02 | 2015-11-18 | 北京中科奥特自动化设备有限公司 | Automatic logistics system of flexible manufacturing |
| CN206689058U (en) * | 2017-04-06 | 2017-12-01 | 杭州博拉网络科技有限公司 | Flexible automatic loading and unloading system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171745A (en) * | 2019-06-14 | 2019-08-27 | 无锡旭洲智能科技有限公司 | Take-up winding falls a system automatically |
| CN114241731A (en) * | 2021-12-20 | 2022-03-25 | 江苏丰东热技术有限公司 | Warning method and device for automatic conveying process of controlled atmosphere heat treatment furnace |
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Application publication date: 20180918 |
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| RJ01 | Rejection of invention patent application after publication |