CN204799500U - Automatic revolving stage injecting glue system - Google Patents
Automatic revolving stage injecting glue system Download PDFInfo
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- CN204799500U CN204799500U CN201520418384.9U CN201520418384U CN204799500U CN 204799500 U CN204799500 U CN 204799500U CN 201520418384 U CN201520418384 U CN 201520418384U CN 204799500 U CN204799500 U CN 204799500U
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- injecting glue
- glue
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Abstract
The utility model discloses an automatic revolving stage injecting glue system, including a rotary platform, processing mechanism and set up in the operation station of rotary platform one side, rotary platform's below is provided with the one division ware, the graduator is connected with servo motor, and the last equipartition of rotary platform has material loading, injecting glue, detection, four stations of unloading, operative employee position in material loading station one side, injecting glue station top is provided with potting compound mechanism, first sensor and alarm mechanism, potting compound mechanism, first sensor and alarm mechanism and processing mechanism electric connection, it is provided with second sensor and detection device, second sensor and detection device and processing mechanism electric connection to detect the station top, unloading station top is provided with a manipulator that is used for the unloading, one side of unloading station is provided with product transport area, manipulator and processing mechanism electric connection. The utility model discloses a rotation of revolving stage has realized going on in order of material loading, injecting glue, detection, a series of processes of unloading, has improved work efficiency greatly.
Description
Technical field
The utility model relates to a kind of automatic turntable injection system, belongs to field of machining.
Background technology
Injecting glue is more and more general in some manufacturings such as electronic devices and components, and existing injecting glue generally carries out injecting glue by artificial to be positioned on glue-injection machine by material, and after injecting glue completes, the detection of relevant needs is carried out in pickup, time-consuming and inefficiency.So there is the work of linear pattern flowing water, but from material loading, injecting glue, detection, blanking, at least need two operation positions, namely operating personnel at least need the operation carrying out feeding, discharge in two operation positions of material loading and discharging end, just can complete whole process, simultaneously, need to carry out close monitoring when injecting glue, detection, to prevent the not in place etc. of injecting glue, but this kind of form floor space is large, and practicality is not strong.
Summary of the invention
The purpose of this utility model solves the problems of the technologies described above, and proposes a kind of automatic turntable injection system.
The purpose of this utility model, will be achieved by the following technical programs:
Automatic turntable injection system, comprise a rotation platform, processing mechanism and be arranged at the operation position of rotation platform side, the below of described rotation platform is provided with one division device, described protractor is connected with servomotor, described rotation platform is evenly equipped with material loading, injecting glue, detection, blanking four stations, described operation position is placed in feeding station side;
Be provided with gum-filling mechanism, first sensor and alarm mechanism above described injecting glue station, described gum-filling mechanism, first sensor and alarm mechanism and processing mechanism are electrically connected;
Be provided with the second sensor and checkout gear above described detection station, described second sensor and checkout gear and processing mechanism are electrically connected;
One is provided with for the manipulator of blanking above described discharge station; The side of described discharge station is provided with a product transmission belt; Described manipulator and processing mechanism are electrically connected.
Preferably, the signal end of described first sensor is connected with the signal receiving end of processing mechanism, the injecting glue signal output part of described processing mechanism is connected with the signal input part of gum-filling mechanism, the alarm signal output ends of described processing mechanism is connected with alarm mechanism signal input part, and the motor drive signal end of described processing mechanism is connected with servomotor signal end;
The signal end of described checkout gear is connected with processing mechanism signal end, and signal end and the processing mechanism of described second sensor are electrically connected.
Preferably, described processing mechanism and each mechanism all adopt EtherCAT bus, TCP/IP bus carries out the transmission of signal and be connected.
Preferably, described gum-filling mechanism is glue-injection machine, described glue-injection machine is the glue-injection machine with X-axis, Y-axis, Z axis three axle system by Electric Machine Control, described processing mechanism is connected by the rubber injecting valve switching signal end of signal end with motor and glue-injection machine, and described motor drives glue-injection machine to carry out the selection campaign of X-axis, Y-axis, Z axis three between centers.
Preferably, described checkout gear is image identifying instrument, and described image identifying instrument is ccd image sensor or image reading apparatus.
Preferably, the injecting glue detection method of automatic turntable injection system, comprises the steps,
S1, operating personnel on operation position by processed product as feeding station;
S2, processing mechanism send a signal to servomotor, and driven by servomotor protractor driven rotary platform carries out turning to injecting glue station;
S3, processing mechanism are sent to first sensor, and whether first sensor detects has product to exist, if exist, by the Signal transmissions of existence to processing mechanism; After processing mechanism receives signal, send injecting glue information to gum-filling mechanism, gum-filling mechanism receives injecting glue signal and carries out product injecting glue;
If first sensor detects that product does not exist, then corresponding signal is sent to processing mechanism, after processing mechanism Received signal strength, alarm signal is sent to alarm mechanism, alarm mechanism is reported to the police; Meanwhile, stopping signal is sent to servomotor by processing mechanism, and servomotor stops operating;
After S4, injecting glue complete, rotation platform rotates, and the product after injecting glue is turned to detection station;
Information is sent to processing mechanism after detecting that injecting glue product puts in place by S5, the second sensor; After the detection signal that processing mechanism sends, checkout gear receives the detection that signal carries out injecting glue product; It is qualified to detect, and carries out subsequent processing; Detect defective, signal is sent to processing mechanism, signal sends to alarm mechanism to report to the police by processing mechanism;
S6, through detection qualified after injecting glue product turn to discharge station through rotation platform; Product captures on the product transmission belt placing rotation platform side and carries out conveying blanking after receiving the information that product puts in place by the manipulator of discharge station.
The beneficial effects of the utility model are mainly reflected in: the utility model is rotated automatically by turntable, achieve carrying out in order of the series of processes such as material loading, injecting glue, detection, blanking, simultaneously, the detection of combined sensor can ensure accuracy and the stability of whole injection system, decrease operation position, substantially increase operating efficiency.
Accompanying drawing explanation
Fig. 1: structural representation of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described:
As shown in Figure 1, the utility model discloses a kind of automatic turntable vision injection system, comprise a rotation platform, processing mechanism and be arranged at the operation position of rotation platform side, the below of described rotation platform is provided with one division device, described protractor is connected with servomotor, described rotation platform is evenly equipped with material loading, injecting glue, detection, blanking four stations clockwise, and described operation position is placed in feeding station side.Generally, rotation platform adopts cross section to be circular platform.The design of truncated cone-shaped can make station concentrate with arranging, saves each work greatly and device taken up space.Meanwhile, can complete only by an operation position.
Be provided with gum-filling mechanism, first sensor and alarm mechanism above described injecting glue station, described gum-filling mechanism, first sensor and alarm mechanism and processing mechanism are electrically connected; Be provided with the second sensor and checkout gear above described detection station, described second sensor and checkout gear and processing mechanism are electrically connected; One is provided with for the manipulator of blanking above described discharge station; The side of described discharge station is provided with a product transmission belt; Described manipulator and processing mechanism are electrically connected.The conveying feed end of described transport tape is relative with discharge station, when product takes off from discharge station by manipulator, can be placed in and transport tape carries out transmission be delivered to desired location.Certainly, described transport tape also can be provided with two, and one is set to qualified products conveyer belt, and another is set to substandard product conveyer belt.
Concrete, the signal end of described first sensor is connected with the signal receiving end of processing mechanism, the injecting glue signal output part of described processing mechanism is connected with the signal input part of gum-filling mechanism, the alarm signal output ends of described processing mechanism is connected with alarm mechanism signal input part, and the motor drive signal end of described processing mechanism is connected with servomotor signal end; The signal end of described checkout gear is connected with processing mechanism signal end, and signal end and the processing mechanism of described second sensor are electrically connected.Described processing mechanism and each mechanism all adopt EtherCAT bus, TCP/IP bus is carried out the transmission of signal and is connected.
Described gum-filling mechanism is glue-injection machine, described glue-injection machine is the glue-injection machine with X-axis, Y-axis, Z axis three axle system by Electric Machine Control, described processing mechanism is connected by the rubber injecting valve switching signal end of signal end with motor and glue-injection machine, and described motor drives glue-injection machine to carry out the selection campaign of X-axis, Y-axis, Z axis three between centers.Described checkout gear is image identifying instrument, and described image identifying instrument is ccd image sensor or image reading apparatus.
The injecting glue detection method of above-described automatic turntable injection system, comprises the steps,
S1, operating personnel on operation position by processed product as feeding station;
S2, processing mechanism send a signal to servomotor, and driven by servomotor protractor driven rotary platform carries out turning to injecting glue station;
S3, processing mechanism are sent to first sensor, and whether first sensor detects has product to exist, if exist, by the Signal transmissions of existence to processing mechanism; After processing mechanism receives signal, send injecting glue information to gum-filling mechanism, gum-filling mechanism receives injecting glue signal and carries out product injecting glue.
If first sensor detects that product does not exist, then corresponding signal is sent to processing mechanism, after processing mechanism Received signal strength, alarm signal is sent to alarm mechanism, alarm mechanism is reported to the police; Meanwhile, stopping signal is sent to servomotor by processing mechanism, and servomotor stops operating.
After S4, injecting glue complete, rotation platform rotates, and the product after injecting glue is turned to detection station;
Information is sent to processing mechanism after detecting that injecting glue product puts in place by S5, the second sensor; After the detection signal that processing mechanism sends, checkout gear receives the detection that signal carries out injecting glue product; It is qualified to detect, and carries out subsequent processing; Detect defective, signal is sent to processing mechanism, signal sends to alarm mechanism to report to the police by processing mechanism;
S6, through detection qualified after injecting glue product turn to discharge station through rotation platform; Product captures on the product transmission belt placing rotation platform side and carries out conveying blanking after receiving the information that product puts in place by the manipulator of discharge station.
Injection system in the utility model only needs an operation position, and meanwhile, the connection between combined sensor and processing mechanism, automatically can stop when not having product, and prevent the injecting glue step of maloperation, improves safety and the stability of system.
The utility model still has numerous embodiments, all employing equivalents or equivalent transformation and all technical schemes formed, and all drops within protection domain of the present utility model.
Claims (5)
1. automatic turntable injection system, it is characterized in that: comprise a rotation platform, processing mechanism and be arranged at the operation position of rotation platform side, the below of described rotation platform is provided with one division device, described protractor is connected with servomotor, described rotation platform is evenly equipped with material loading, injecting glue, detection, blanking four stations, described operation position is placed in feeding station side;
Be provided with gum-filling mechanism, first sensor and alarm mechanism above described injecting glue station, described gum-filling mechanism, first sensor and alarm mechanism and processing mechanism are electrically connected;
Be provided with the second sensor and checkout gear above described detection station, described second sensor and checkout gear and processing mechanism are electrically connected;
One is provided with for the manipulator of blanking above described discharge station; The side of described discharge station is provided with a product transmission belt; Described manipulator and processing mechanism are electrically connected.
2. automatic turntable injection system as claimed in claim 1, it is characterized in that: the signal end of described first sensor is connected with the signal receiving end of processing mechanism, the injecting glue signal output part of described processing mechanism is connected with the signal input part of gum-filling mechanism, the alarm signal output ends of described processing mechanism is connected with alarm mechanism signal input part, and the motor drive signal end of described processing mechanism is connected with servomotor signal end;
The signal end of described checkout gear is connected with processing mechanism signal end, and signal end and the processing mechanism of described second sensor are electrically connected.
3. automatic turntable injection system as claimed in claim 1, is characterized in that: described processing mechanism and each mechanism all adopt EtherCAT bus, TCP/IP bus is carried out the transmission of signal and is connected.
4. automatic turntable injection system as claimed in claim 1, it is characterized in that: described gum-filling mechanism is glue-injection machine, described glue-injection machine is the glue-injection machine with X-axis, Y-axis, Z axis three axle system by Electric Machine Control, described processing mechanism is connected by the rubber injecting valve switching signal end of signal end with motor and glue-injection machine, and described motor drives glue-injection machine to carry out the selection campaign of X-axis, Y-axis, Z axis three between centers.
5. automatic turntable injection system as claimed in claim 1, it is characterized in that: described checkout gear is image identifying instrument, described image identifying instrument is ccd image sensor or image reading apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520418384.9U CN204799500U (en) | 2015-06-17 | 2015-06-17 | Automatic revolving stage injecting glue system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520418384.9U CN204799500U (en) | 2015-06-17 | 2015-06-17 | Automatic revolving stage injecting glue system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204799500U true CN204799500U (en) | 2015-11-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520418384.9U Expired - Fee Related CN204799500U (en) | 2015-06-17 | 2015-06-17 | Automatic revolving stage injecting glue system |
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| Country | Link |
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| CN (1) | CN204799500U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907225A (en) * | 2015-06-17 | 2015-09-16 | 肖根福罗格注胶技术(苏州工业园区)有限公司 | Automatic turntable glue injection system and glue injection detection method thereof |
-
2015
- 2015-06-17 CN CN201520418384.9U patent/CN204799500U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104907225A (en) * | 2015-06-17 | 2015-09-16 | 肖根福罗格注胶技术(苏州工业园区)有限公司 | Automatic turntable glue injection system and glue injection detection method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151125 Termination date: 20190617 |