CN107553136A - Diemaking shop intellectuality production model - Google Patents
Diemaking shop intellectuality production model Download PDFInfo
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- CN107553136A CN107553136A CN201710545696.XA CN201710545696A CN107553136A CN 107553136 A CN107553136 A CN 107553136A CN 201710545696 A CN201710545696 A CN 201710545696A CN 107553136 A CN107553136 A CN 107553136A
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Abstract
The invention discloses a kind of diemaking shop intellectuality production model, it includes dispatching computer room and is connected respectively with the scheduling computer room, and by the automatic guided vehicle of its scheduling controlling, preposition manufacturing area, machining graphite unit area, electrode detection unit area, electrode relay unit region, steel material machining cell region, electric spark unit area and steel material detection unit region；The topology layout of the present invention is ingenious, making rational planning for has the unit area of various functions effect, and by dispatching the scientific management and control and the carrying of automatic guided vehicle cooperation of computer room, realize the slitless connection of the process equipment of regional, and then take full advantage of the utilization rate of each equipment, high degree improves productivity ratio, also realize workshop manless production simultaneously, and processing quality is effectively ensured, energy automated intelligent quickly produces mould product, and then the batch industrialization production of mould is realized, finally manufacturing is benefited, beneficial to wide popularization and application.
Description
Technical field
The present invention relates to mould production technical field, and in particular to a kind of diemaking shop intellectuality production model.
Background technology
Mould be in a kind of industrial production being molded, being blow molded, extruding, die casting or forging forming, smelting, punching press, stretching
The methods of obtain the various moulds and instrument of required product.Specifically, mould is the instrument for formed article, and it is by various zero
Part is formed, and different types of mould has different structures.It is mainly realized by the change of institute's moulding material physical state
The processing of article profile.Therefore, mould is a kind of important instrument in industrial production.But the production and processing technology of current mould
It is also more traditional, need to expend a large amount of manpower and materials in production process to carry out between the equipment such as Digit Control Machine Tool and electric discharge machine
Frequently carry, not only labor intensity is big, and operating efficiency is low, and processing quality is unstable, it is difficult to forms mould batch industrialization
Production.
The content of the invention
It is rationally distributed it is an object of the present invention to provide a kind of smart structural design for above-mentioned deficiency, can be intelligently fast
The diemaking shop intellectuality production model of fast production mould.
To achieve the above object, technical scheme provided by the present invention is：A kind of diemaking shop intellectuality production model, its
Computer room and be connected respectively with the scheduling computer room including scheduling, and by the automatic guided vehicle of its scheduling controlling, preposition manufacturing area,
Machining graphite unit area, electrode detection unit area, electrode relay unit region, steel material machining cell region, electric spark list
First region and steel material detection unit region；Wherein preposition manufacturing area be steel embryo material and graphite embryo material pre-install it is presetting just
Beginningization, the recovery of standardization steel pallet, the recovery of standardization electrode tray and mould steel material Product recycling shipment；Automatic guided vehicle will
The graphite embryo material of preposition manufacturing area is delivered to machining graphite unit area, and machining graphite unit area is that graphite embryo material is carried out
It is processed into required electrode；Automatic guided vehicle will be delivered to electrode detection unit area to the electrode processed；Electrode detection list
First region is that the electrode processed is detected, and detects whether it meets processing request；Automatic guided vehicle will complete detection
Electrode is delivered to electrode relay unit region；Electrode relay unit region is to carry out transfer caching effect to electrode；It is unmanned to carry
The steel embryo material of preposition manufacturing area is delivered to steel material machining cell region by car, and steel material machining cell region is to steel embryo material
It is processed into required steel material；Steel material and electrode are delivered to electric spark unit area, electric spark cellular zone by automatic guided vehicle
Domain is to carry out electrical discharge machining with electrode pair steel material, obtains mould steel material；Mould steel material is delivered to the inspection of steel material by automatic guided vehicle
Unit area is surveyed, steel material detection unit region is that mould steel material is detected, and detects whether it meets processing request；Then by
Automatic guided vehicle is delivered to preposition manufacturing area by qualified mould steel material is detected, to be reclaimed out to mould steel material product
Goods.
As a modification of the present invention, the preposition manufacturing area is provided with clamping bench, three-D measuring machine and a plurality of
The transported material conveying mechanism being arranged side by side, steel embryo material and graphite embryo material in clamping bench enterprising luggage folder, be respectively charged into and its
On corresponding fixture, then the fixture equipped with steel embryo material and the fixture equipped with graphite embryo material are entered on three-D measuring machine
Carry out presetting, measurement data is automatically into measuring system, and steel embryo material and graphite embryo material are all initialized and carried out on computers
Identification and archive, while feed back to scheduling computer room；Then steel embryo material and graphite embryo material are placed on corresponding standardization
On steel pallet and standardization electrode tray, and it is fed forward by transported material conveying mechanism to feeding precalculated position；Dispatcher
Room control is unmanned to carry materials vehicle and travels to feeding precalculated position, and transported material conveying mechanism is by the standardization equipped with steel embryo material
Steel pallet or standardization electrode tray equipped with graphite embryo material are sent to unmanned carry on materials vehicle.
As a modification of the present invention, the machining graphite unit area is provided with manipulator and is arranged on the manipulator
Docking terminal, machining graphite center and the electrode bin of peripheral position, unmanned materials vehicle of carrying is by the mark equipped with graphite embryo material
On quasi- polarizing electrode palletized transport to the docking terminal of machining graphite unit area, automatic Crush trigger is made by hand, and manipulator will
Graphite embryo material on standardization electrode tray, which is captured and is put on electrode bin, temporarily to be stored；When a certain machining graphite center
During completion of processing, manipulator graphite embryo material is captured from electrode bin and be sent to the machining graphite center be processed into it is required
Electrode；Treat electrode machining complete, will Crush trigger hand go that the electrode processed is fetched to be put on electrode bin automatically to store,
When electrode bin reaches the electrode of certain quantity accordingly one fully loaded feedback of the information of triggering to dispatching computer room, subsequent dispatcher
The electrode processed on electrode bin is put on the standardization electrode tray on docking terminal by room control machinery hand, dispatcher
Control unmanned materials vehicle of carrying in room is travelled to a side position of docking terminal, and by docking terminal by equipped with the electricity processed
The standardization electrode tray transmission of pole is unmanned to carry on materials vehicle, and transports electrode detection unit by the unmanned materials vehicle of carrying
Region.
As a modification of the present invention, the electrode detection unit area is provided with manipulator and is arranged on the manipulator
Docking terminal, three-D measuring machine and the electrode bin of peripheral position, unmanned materials vehicle of carrying transport the electrode processed
To the docking terminal of electrode detection unit area, automatic Crush trigger hand from docking terminal on standardization electrode tray
Middle crawl electrode and being put on electrode bin is temporarily stored；When three-D measuring machine is completed to detect, subsequent manipulator will
Electrode on electrode bin captures and is put into progress automated dotting detection on three-D measuring machine, after the completion of to be detected, machinery
The electrode for completing detection process is put back on electrode bin and temporarily stored by hand, treats that electrode bin reaches the electrode of certain quantity
Shi Xiangying triggers a fully loaded feedback of the information will complete to detect process to computer room, subsequent control machinery hand is dispatched on electrode bin
Electrode is put on the standardization electrode tray on docking terminal, and the unmanned materials vehicle of carrying of scheduling computer room control is travelled into docking
Turn a side position at station, and the standardization electrode tray equipped with the electrode for completing to detect process is transmitted nobody by docking terminal
Carry on materials vehicle, subsequent processing region is then transported by the unmanned materials vehicle of carrying.
As a modification of the present invention, the electrode relay unit region is provided with manipulator and is arranged on the manipulator
The docking terminal and electrode bin of peripheral position；The electrode for completing detection process is transported in electrode by unmanned materials vehicle of carrying
Turn on the docking terminal of unit area, the electrode that automatic Crush trigger hand handle is brought is captured and is put on electrode bin and carries out
Temporary transient storage；When electrical discharge machining needs, required electrode is captured by scheduling computer room control machinery hand and puts back to docking
On standardization electrode tray on terminal, then by docking terminal be sent to it is unmanned carry on materials vehicle, then by this nobody
Carry materials vehicle and transport subsequent processing region.
As a modification of the present invention, the steel material machining cell region is provided with manipulator and is arranged on the manipulator
Metalworking machine, docking terminal and the steel material rack of peripheral position；Unmanned materials vehicle of carrying is by the mark equipped with steel embryo material
On standardization steel palletized transport to the docking terminal in steel material machining cell region, automatic Crush trigger is made by hand, and manipulator will
Steel embryo material on standardization steel pallet, which is captured and is put on steel material rack, temporarily to be stored；When a certain metalworking machine
During completion of processing, manipulator, which captures steel embryo material from steel material rack and is sent to metalworking machine, is processed into required steel
Material；Treat that steel material machines, will Crush trigger hand go that the steel material processed is fetched to be put on steel material rack automatically to store,
Accordingly one fully loaded feedback of the information of triggering is to computer room is dispatched when steel material rack reaches the steel material of certain quantity, then scheduling
The steel material processed on steel material rack is put on the standardization steel pallet on docking terminal by computer room control machinery hand, is adjusted
The unmanned materials vehicle of carrying of degree computer room control is travelled to a side position of docking terminal, and will be equipped with and processed by docking terminal
Steel material the transmission of standardization steel pallet it is unmanned carry on materials vehicle, and subsequent processing is transported by the unmanned materials vehicle of carrying
Region.
As a modification of the present invention, the electric spark unit area is provided with manipulator and is arranged on manipulator week
Spark machine, electrode bin, steel material rack and the docking terminal of edge position；Unmanned materials vehicle of carrying is by the standard equipped with steel material
Change on steel palletized transport to the docking terminal of electric spark unit area, automatic Crush trigger is made by hand, and manipulator is by standard
Steel material on change steel pallet, which is captured and is put on steel material rack, temporarily to be stored；When a certain spark machine completion of processing,
Manipulator, which captures steel material from steel material rack and is sent to spark machine, carries out electrical discharge machining；Meanwhile electricity is controlled by scheduling computer room
Manipulator in the relay unit region of pole captures out required electrode from electrode bin and put to the standard on docking terminal
On polarizing electrode pallet, then nobody is sent to by docking terminal and carried on materials vehicle, then transported by the unmanned materials vehicle of carrying
Onto the docking terminal of subsequent processing region electric spark unit area, automatic Crush trigger is made by hand, and manipulator will standardize
Electrode on electrode tray capture and be put on electrode bin temporarily stored it is stand-by；Then, computer room control machinery hand is dispatched
According to electric spark technique sequencing successively by corresponding electrode capture and be sent on the main shaft of spark machine installed and electricity
Spark is processed；Those electrodes are transported to electrode transfer list after electrode completes electrical discharge machining, then by unmanned materials vehicle of carrying
First region carries out electrode transfer caching；After steel material completes electrical discharge machining simultaneously, mould steel material is obtained, dispatches computer room control machinery
Mould steel material is fetched to be put on steel material rack and stored by hand, treats that steel material rack reaches the mould steel material phase of certain quantity
A fully loaded feedback of the information should be triggered to dispatching computer room, the mould steel material on steel material rack is put into pair by subsequent control machinery hand
Connect on the standardization steel pallet on terminal, the unmanned materials vehicle of carrying of scheduling computer room control is travelled to the side of docking terminal
Position, then by docking terminal, by the standardization steel pallet transmission equipped with mould steel material, nobody is carried on materials vehicle, and by
The unmanned materials vehicle of carrying transports subsequent processing region.
As a modification of the present invention, the steel material detection unit region is provided with manipulator and is arranged on the manipulator
Mould steel material is transported to by docking terminal, three-D measuring machine and the steel material rack of peripheral position, unmanned materials vehicle of carrying
On the docking terminal in steel material detection unit region, automatic Crush trigger hand is from the standardization steel pallet on docking terminal
Capture mould steel material and be put on steel material rack and temporarily stored；It is then mechanical when three-D measuring machine is completed to detect
Mould steel material on steel material rack is captured and is put into progress automated dotting detection on three-D measuring machine by hand, to be detected complete
The steel material for completing detection process is put back on steel material rack and temporarily stored by Cheng Hou, manipulator, treats that steel material rack reaches one
Accordingly one fully loaded feedback of the information of triggering puts steel material to computer room, subsequent control machinery hand is dispatched during the mould steel material of fixed quantity
Put and completed on frame on the standardization steel pallet that the mould steel material for detecting process is put on docking terminal, scheduling computer room control nothing
People carries materials vehicle and travelled to a side position of docking terminal, and by docking terminal by equipped with the mould for completing detection process
The standardization steel pallet transmission of steel material is unmanned to carry on materials vehicle, then transports preposition workshop by the unmanned materials vehicle of carrying
Region, to carry out recovery shipment to mould steel material product.
Beneficial effects of the present invention are：The topology layout of the present invention is ingenious, and preposition manufacturing area of making rational planning for, graphite add
Work unit area, electrode detection unit area, electrode relay unit region, steel material machining cell region, electric spark unit area
With steel material detection unit region, and scientific management and control and the carrying of automatic guided vehicle by dispatching computer room coordinate, real
The slitless connection of the process equipment of existing regional, and then the utilization rate of each equipment is taken full advantage of, high degree improves
Productivity ratio, while workshop manless production is also realized, and processing quality is effectively ensured, energy automated intelligent quickly produces mould
Product, and then the batch industrialization production of mould is realized, finally manufacturing is benefited, beneficial to wide popularization and application.
With reference to the accompanying drawings and examples, the invention will be further described.
Brief description of the drawings
Fig. 1 is integral structure layout's schematic diagram of the present invention.
Embodiment
Referring to Fig. 1, a kind of diemaking shop intellectuality production model of the present embodiment offer, it includes dispatching computer room 1 and divided
It is not connected with the scheduling computer room 1, and by the automatic guided vehicle 2 of its scheduling controlling, preposition manufacturing area 3, machining graphite unit
Region 4, electrode detection unit area 5, electrode relay unit region 6, steel material machining cell region 7, the and of electric spark unit area 8
Steel material detection unit region 9；Wherein preposition manufacturing area 3 be steel embryo material and graphite embryo material pre-install presetting initialization,
Standardize the recovery of steel pallet, the recovery of standardization electrode tray and mould steel material Product recycling shipment；Automatic guided vehicle 2 will be preposition
The graphite embryo material of manufacturing area 3 is delivered to machining graphite unit area 4, and machining graphite unit area 4 is that graphite embryo material is carried out
It is processed into required electrode；Automatic guided vehicle 2 will be delivered to electrode detection unit area 5 to the electrode processed；Electrode detection
Unit area 5 is that the electrode processed is detected, and detects whether it meets processing request；Automatic guided vehicle 2 will be completed to examine
The electrode of survey is delivered to electrode relay unit region 6；Electrode relay unit region 6 is to carry out transfer caching effect to electrode；Nothing
The steel embryo material of preposition manufacturing area 3 is delivered to steel material machining cell region 7 by people's carrier 2, and steel material machining cell region 7 is
Required steel material is processed into steel embryo material；Steel material and electrode are delivered to electric spark unit area 8 by automatic guided vehicle 2,
Electric spark unit area 8 is to carry out electrical discharge machining with electrode pair steel material, obtains mould steel material；Automatic guided vehicle 2 is by mould steel
Material is delivered to steel material detection unit region 9, and steel material detection unit region 9 is that mould steel material is detected, and detects whether it accords with
Close processing request；Then preposition manufacturing area 3 is delivered to by qualified mould steel material is detected by automatic guided vehicle 2, with to mould
Steel material product carries out recovery shipment.
Specifically, the preposition manufacturing area 3 is provided with clamping bench, three-D measuring machine and a plurality of transport being arranged side by side
Material conveying mechanism, steel embryo material and graphite embryo material press from both sides in the enterprising luggage of clamping bench, are respectively charged on fixture corresponding thereto,
Then the fixture equipped with steel embryo material and the fixture equipped with graphite embryo material are entered and presetting, measurement number is carried out on three-D measuring machine
According to automatically into measuring system, and steel embryo material and graphite embryo material all initialize and carry out identification and archive on computers,
Scheduling computer room 1 is fed back to simultaneously；Then steel embryo material and graphite embryo material are placed on corresponding standardization steel pallet and standard
On polarizing electrode pallet, and it is fed forward by transported material conveying mechanism to feeding precalculated position；Scheduling computer room 1 controls unmanned carrying
Materials vehicle is travelled to feeding precalculated position, and transported material conveying mechanism is by the standardization steel pallet equipped with steel embryo material or is equipped with
The standardization electrode tray of graphite embryo material is sent to unmanned carry on materials vehicle.
The transported material conveying mechanism includes frame, controller, reducing motor, roller, feeding induction device, position sense
Device and retention device are answered, the top surface that more rollers are disposed side by side on frame forms roller conveying group, and the reducing motor is set
In frame, and all roller synchronous axial systems can be driven by chain drive component, multiple position induction devices convey along roller
The conveying direction of group is disposed in frame, and the front position of the feeding induction device respective rollers conveying group is arranged on machine
On frame, the end-position of retention device respective rollers conveying group is arranged in frame, and the controller is arranged on the bottom of frame,
And the reducing motor, feeding induction device, position induction device are connected with retention device respectively.
The feeding induction device includes cylinder, mounting seat, movable block, roller and touch switch, and the mounting seat is fixed
On the piston rod of cylinder, the mounting seat is provided with groove, and the touch switch is arranged on the end-position of groove, the activity
The side position of lower end one of block is hinged on the front position of groove by jointed shaft, and can be pressed against using the jointed shaft as axis rotation
On touch switch, the upper end of the movable block is provided with wheel shaft, and the roller is arranged on the both ends of wheel shaft.The position induction device
Including fixed seat, twist switch, swing arm and roller, twist switch is arranged on the top of fixed seat, and the lower end of swing arm passes through connection
Block is arranged on the torsion axle of twist switch, and the roller is arranged on the upper end of swing arm by rotating shaft.The retention device includes gas
Cylinder and roller, the piston-rod end of the cylinder are provided with fluting, and roller is arranged on fluting by rotating shaft.
In the present embodiment, the machining graphite unit area 4 includes two units, effectively improves operating efficiency；It is each single
Member is provided with manipulator and is arranged on docking terminal, machining graphite center and the electrode bin of the manipulator peripheral position；
Realize and be laid out in the form of one drags three, to make full use of the work of manipulator, utilize utilization rate of equipment and installations.
The idiographic flow of machining graphite unit area 4 is：Unmanned materials vehicle of carrying is by the standardization electricity equipped with graphite embryo material
On pole palletized transport to the docking terminal of machining graphite unit area 4, automatic Crush trigger is made by hand, and manipulator will standardize
Graphite embryo material on electrode tray is captured and is put on electrode bin and temporarily stored；When a certain machining graphite center processes
Bi Shi, manipulator, which captures graphite embryo material from electrode bin and is sent to the machining graphite center, is processed into required electrode；
Treat electrode machining complete, will Crush trigger hand go that the electrode processed is fetched to be put on electrode bin automatically to store, treat electricity
Pole bin, which reaches corresponding one fully loaded feedback of the information of triggering during the electrode of certain quantity, to scheduling computer room 1, then dispatches computer room 1
The electrode processed on electrode bin is put on the standardization electrode tray on docking terminal by control machinery hand, dispatches computer room
The unmanned materials vehicle of carrying of 1 control is travelled to a side position of docking terminal, and by docking terminal by equipped with the electricity processed
The standardization electrode tray transmission of pole is unmanned to carry on materials vehicle, and transports electrode detection unit by the unmanned materials vehicle of carrying
Region 5.
In the present embodiment, the electrode detection unit area 5 is provided with manipulator and is arranged on the manipulator peripheral position
Docking terminal, three-D measuring machine and electrode bin.Because the automatic detection efficiency of three-D measuring machine is very high,
It is therefore, more reasonable using the device layout of one-to-one.
The idiographic flow of electrode detection unit area 5 is：The electrode processed is transported to electrode by unmanned materials vehicle of carrying
On the docking terminal in detection unit region 5, automatic Crush trigger hand is grabbed from the standardization electrode tray on docking terminal
Power taking pole and being put on electrode bin is temporarily stored；When three-D measuring machine is completed to detect, subsequent manipulator is by electrode
Electrode on bin captures and is put into progress automated dotting detection on three-D measuring machine, and after the completion of to be detected, manipulator will
The electrode of completion detection process, which is put back on electrode bin, temporarily to be stored, and treats that electrode bin reaches the electrode phase of certain quantity
A fully loaded feedback of the information should be triggered the electricity of detection process will be completed on electrode bin to computer room 1, subsequent control machinery hand is dispatched
Pole is put on the standardization electrode tray on docking terminal, and scheduling computer room 1 controls unmanned materials vehicle of carrying to travel into docking
Turn a side position at station, and the standardization electrode tray equipped with the electrode for completing to detect process is transmitted nobody by docking terminal
Carry on materials vehicle, subsequent processing region is then transported by the unmanned materials vehicle of carrying.
The electrode relay unit region 6, be also warehouse district, containing two units, each unit be provided with manipulator and
It is arranged on the docking terminal and electrode bin of the manipulator peripheral position；Because automation electrode machining production efficiency compares
Height, and EDM electric discharges are comparatively slow, so must there is an electrode caching to do a middle rotating function, electrode relay unit
Region 6 also just turns into the essential part in mould intelligence workshop.
The idiographic flow in electrode relay unit region 6 is：The electrode for completing detection process is transported by unmanned materials vehicle of carrying
To the docking terminal in electrode relay unit region 6, the electrode that automatic Crush trigger hand handle is brought captures and is put into electrode
Temporary transient storage is carried out on bin；When electrical discharge machining needs, as the electrode crawl needed for the control machinery hand handle of scheduling computer room 1
And put back on the standardization electrode tray on docking terminal, then be sent to by docking terminal on unmanned carrying materials vehicle, connect
And subsequent processing region is transported by the unmanned materials vehicle of carrying.
In the present embodiment, the steel material machining cell region 7, which is set, contains two units, each unit include manipulator and
It is arranged on the metalworking machine, docking terminal and steel material rack of the manipulator peripheral position；The intermetallic composite coating of each unit
The quantity of machine is four.
The idiographic flow in steel material machining cell region 7 is：Unmanned materials vehicle of carrying is by the standardization steel equipped with steel embryo material
On material palletized transport to the docking terminal in steel material machining cell region 7, automatic Crush trigger is made by hand, and manipulator will standardize
Steel embryo material on steel pallet is captured and is put on steel material rack and temporarily stored；When a certain metalworking machine processes
Bi Shi, manipulator, which captures steel embryo material from steel material rack and is sent to metalworking machine, is processed into required steel material；Treat
Steel material machines, will Crush trigger hand go that the steel material processed is fetched to be put on steel material rack automatically to store, treat steel
Material rack reaches corresponding one fully loaded feedback of the information of triggering extremely scheduling computer room 1, subsequent dispatcher during the steel material of certain quantity
The steel material processed on steel material rack is put on the standardization steel pallet on docking terminal by the control machinery hand of room 1, is adjusted
Degree computer room 1 controls unmanned materials vehicle of carrying to travel to a side position of docking terminal, and processing will be housed by docking terminal
The standardization steel pallet transmission of good steel material is unmanned to carry on materials vehicle, and transports next work by the unmanned materials vehicle of carrying
Sequence region.
In the present embodiment, electric spark unit area 8 contains three units, and each unit includes including manipulator and setting
Spark machine, electrode bin, steel material rack and docking terminal in the manipulator peripheral position；Wherein spark machine is two,
Because electric spark erosion speed is slow, such manipulator is just more idle, so the layout of one drag two is employed, and preferably
Be the equal of to drag four structures for double end spark machine, for more scientific and reasonable layout.
Preferably, being also equipped with magic chuck mounting table in electric spark unit area 8, magic chuck mounting table is provided with
Electrode tong placement location and steel feed collet hand placement location, for placing electrode tong and steel feed collet hand.
When the end of manipulator is provided with fast replacing device, when manipulator needs to capture electrode, manipulator moves to magic chuck
At mounting table, and assembled by fast replacing device and electrode holder palmistry, to realize the purpose that can capture electrode.When steel material need to be captured
When, manipulator is moved at magic chuck mounting table, electrode tong is put back into electrode tong reserved location by fast replacing device, then
Assembled again by fast replacing device and steel feed collet palmistry, to realize the purpose that can capture steel material.
Specifically, the magic chuck mounting table includes main frame body and subframe body, the bottom surface of the main frame body is provided with height and adjusted
Support feet is saved, a side position of the top surface of the main frame body is provided with the placed side being adapted to the steel feed collet palmistry, the placed side shape
Into described steel feed collet hand placement location.The subframe body is arranged at the top of the another side of main frame body, and the subframe body forms institute
The electrode tong placement location stated.The subframe body includes installation side plate, placement plate and support bar, the one end for placing plate and is fixed on
The top of installation side plate, the other end is horizontal-extending and centre position is provided with limit notch, and support bar corresponds to the lower section of limit notch
Position is arranged in installation side plate.The stability placed for lifting, also it is provided with the bottom of main frame body and strengthens pin, the reinforcement pin
Upper end is welded in the side wall of main frame body, and lower end is obliquely outward and end is provided with horizonal base plate, and the horizonal base plate is provided with
Mounting hole, it is fixed on by screw penetrating mounting holes on floor.
The idiographic flow of electric spark unit area 8 is：Unmanned materials vehicle of carrying is by the standardization steel pallet equipped with steel material
On transport to the docking terminal of electric spark unit area 8, automatic Crush trigger is made by hand, and manipulator will standardize steel pallet
On steel material capture and be put on steel material rack and temporarily stored；When a certain spark machine completion of processing, manipulator is from steel
Steel material, which is captured, on material rack and is sent to spark machine carries out electrical discharge machining；Meanwhile by the coordination electrode relay unit of scheduling computer room 1
Manipulator in region 6 captures out required electrode from electrode bin and put to the standardization electrode tray on docking terminal
On, then nobody is sent to by docking terminal and carried on materials vehicle, subsequent processing is then transported by the unmanned materials vehicle of carrying
On the docking terminal of region electric spark unit area 8, automatic Crush trigger is made by hand, and manipulator will be standardized on electrode tray
Electrode capture and be put on electrode bin temporarily stored it is stand-by；Then, the control machinery hand of computer room 1 is dispatched according to electric spark
Corresponding electrode is captured and is sent on the main shaft of spark machine successively and installed and electrical discharge machining by the sequencing of technique；Treat
After electrode completes electrical discharge machining, then those electrodes are transported to electrode relay unit region 6 by unmanned carrying materials vehicle and carried out
Electrode transfer caches；After steel material completes electrical discharge machining simultaneously, mould steel material is obtained, dispatches the control machinery hand of computer room 1 by mould
Steel material is fetched to be put on steel material rack and stored, the corresponding triggering one when steel material rack reaches the mould steel material of certain quantity
Mould steel material on steel material rack is put into docking transfer by individual fully loaded feedback of the information to computer room 1, subsequent control machinery hand is dispatched
On standardization steel pallet on standing, scheduling computer room 1 controls unmanned materials vehicle of carrying to travel to a side position of docking terminal,
Then carried the standardization steel pallet transmission equipped with mould steel material is unmanned by docking terminal on materials vehicle, and by this nobody
Carry materials vehicle and transport subsequent processing region.
Specifically, pair that the steel material detection unit region 9 is provided with manipulator and is arranged on the manipulator peripheral position
Terminal, three-D measuring machine and steel material rack are connect, because the automatic detection efficiency of three-D measuring machine is very high, is
This, it is more reasonable using the device layout of one-to-one.
The idiographic flow in steel material detection unit region 9 is：Mould steel material is transported to the detection of steel material by unmanned materials vehicle of carrying
On the docking terminal of unit area 9, automatic Crush trigger hand captures mould from the standardization steel pallet on docking terminal
Have steel material and be put on steel material rack and temporarily stored；When three-D measuring machine is completed to detect, subsequent manipulator is by steel
Mould steel material on material rack captures and is put into progress automated dotting detection on three-D measuring machine, after the completion of to be detected,
The steel material for completing detection process is put back on steel material rack and temporarily stored by manipulator, treats that steel material rack reaches certain number
Corresponding one fully loaded feedback of the information of triggering is to dispatching computer room 1 during the mould steel material of amount, and subsequent control machinery hand is by steel material rack
The upper mould steel material for completing detection process is put on the standardization steel pallet on docking terminal, and scheduling computer room 1 controls nobody
Materials vehicle is carried to travel to a side position of docking terminal, and by docking terminal by equipped with the mould steel for completing detection process
The standardization steel pallet transmission of material is unmanned to carry on materials vehicle, then transports preposition workshop area by the unmanned materials vehicle of carrying
Domain 3, to carry out recovery shipment to mould steel material product.
In the present embodiment, the docking terminal is opened including frame, positioning cylinder, roller, motor and optoelectronic induction
Close, the top of the frame is provided with feed well, and multiple rollers are parallel and come on feed well, and the motor is arranged on frame
On, and all roller synchronous axial systems are driven by link gear；The photoelectric sensor switch is arranged on charging by vertical rack
One side position of groove, two positioning cylinders are symmetricly set on the both sides centre position of feed well, set on the piston rod of the positioning cylinder
There is material folding frame.The end of feed well is provided with pin, and the pin is provided with buffering catch.
The steel material rack includes support and standard placement rack, is sequentially provided with the support by order from top to bottom
Multiple demixing plates, the standard placement rack are arranged on the upper surface of the demixing plate.The appearance profile of the standard placement rack is
Square, four corners of the standard placement rack are respectively provided with a steel material positioning hole and a mounting hole.
Electrode bin includes portal frame and cross bar, and a plurality of cross bar is horizontally set on portal frame successively by order from top to bottom
On, multiple standing grooves for being used for placing graphite embryo material or electrode are interval with the cross bar, the standing groove is provided with optoelectronic induction
Switch.
The announcement and teaching of book according to the above description, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and changed.Therefore, the invention is not limited in embodiment disclosed and described above, to the present invention's
Some modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although used in this specification
Some specific terms, but these terms are merely for convenience of description, do not form any restrictions to the present invention, using with its
Its same or analogous pattern, all falls in the scope of protection of the present invention.
Claims (8)
- A kind of 1. diemaking shop intellectuality production model, it is characterised in that：It include dispatch computer room and respectively with the scheduling computer room It is connected, and by the automatic guided vehicle of its scheduling controlling, preposition manufacturing area, machining graphite unit area, electrode detection unit Region, electrode relay unit region, steel material machining cell region, electric spark unit area and steel material detection unit region；Wherein Preposition manufacturing area is that steel embryo material and graphite embryo material are carried out to pre-install presetting initialization, the recovery of standardization steel pallet, standard Polarizing electrode pallet reclaims and mould steel material Product recycling shipment；The graphite embryo material of preposition manufacturing area is delivered to by automatic guided vehicle Machining graphite unit area, machining graphite unit area are that required electrode is processed into graphite embryo material；Automatic guided vehicle Electrode detection unit area will be delivered to the electrode processed；Electrode detection unit area is that the electrode processed is examined Survey, detect whether it meets processing request；The electrode for completing detection is delivered to electrode relay unit region by automatic guided vehicle；Electricity Pole relay unit region is to carry out transfer caching effect to electrode；Automatic guided vehicle conveys the steel embryo material of preposition manufacturing area To steel material machining cell region, steel material machining cell region is that required steel material is processed into steel embryo material；It is unmanned to carry Steel material and electrode are delivered to electric spark unit area by car, and electric spark unit area is to carry out electrical spark working with electrode pair steel material Work, obtain mould steel material；Mould steel material is delivered to steel material detection unit region by automatic guided vehicle, and steel material detection unit region is Mould steel material is detected, detects whether it meets processing request；Then qualified mould steel will be detected by automatic guided vehicle Material is delivered to preposition manufacturing area, to carry out recovery shipment to mould steel material product.
- 2. diemaking shop intellectuality production model according to claim 1, it is characterised in that：The preposition manufacturing area is set Clamping bench, three-D measuring machine and a plurality of transported material conveying mechanism being arranged side by side, steel embryo material and graphite embryo material is equipped with to exist The enterprising luggage folder of clamping bench, is respectively charged on fixture corresponding thereto, then the fixture equipped with steel embryo material and equipped with stone The fixture of black embryo material enter carried out on three-D measuring machine it is presetting, measurement data automatically into measuring system, and steel embryo material and Graphite embryo material all initializes and carries out identification and archive on computers, while feeds back to scheduling computer room；Then steel embryo Material and graphite embryo material are placed on corresponding standardization steel pallet and standardization electrode tray, and by transported material conveying mechanism It is fed forward to feeding precalculated position；The unmanned materials vehicle of carrying of scheduling computer room control is travelled to feeding precalculated position, transported material Standardization steel pallet equipped with steel embryo material or the standardization electrode tray equipped with graphite embryo material are sent to nothing by conveying mechanism People is carried on materials vehicle.
- 3. diemaking shop intellectuality production model according to claim 2, it is characterised in that：The machining graphite cellular zone Domain is provided with manipulator and is arranged on docking terminal, machining graphite center and the electrode bin of the manipulator peripheral position, nothing People carries materials vehicle and transports the standardization electrode tray equipped with graphite embryo material to the docking terminal of machining graphite unit area On, automatic Crush trigger is made by hand, and the graphite embryo material standardized on electrode tray is captured and be put on electrode bin by manipulator Temporarily stored；When a certain machining graphite center completion of processing, manipulator captures graphite embryo material and sent from electrode bin Required electrode is processed into the machining graphite center；Treat electrode machining complete, will Crush trigger hand go automatically plus The good electrode of work is fetched to be put on electrode bin and stored, the corresponding triggering one when electrode bin reaches the electrode of certain quantity Fully loaded feedback of the information then dispatches computer room control machinery hand and the electrode processed on electrode bin is put into docking to computer room is dispatched On standardization electrode tray on terminal, the unmanned materials vehicle of carrying of scheduling computer room control is travelled to the side position of docking terminal Put, and by the standardization electrode tray transmission equipped with the electrode processed, nobody is carried on materials vehicle by docking terminal, and by The unmanned materials vehicle of carrying transports electrode detection unit area.
- 4. diemaking shop intellectuality production model according to claim 3, it is characterised in that：The electrode detection cellular zone Domain is provided with manipulator and is arranged on the docking terminal, three-D measuring machine and electrode bin of the manipulator peripheral position, nothing People carries materials vehicle and the electrode processed is transported on the docking terminal of electrode detection unit area, automatic Crush trigger hand Electrode is captured from the standardization electrode tray on docking terminal and is put on electrode bin and is temporarily stored；Work as three-D When measuring machine completes detection, the electrode on electrode bin is captured and is put on three-D measuring machine and carried out automatically by subsequent manipulator Detection is got in change ready, and after the completion of to be detected, the electrode for completing detection process is put back on electrode bin and temporarily stored by manipulator, treats When electrode bin reaches the electrode of certain quantity accordingly one fully loaded feedback of the information of triggering to dispatching computer room, subsequent control machinery The electrode for completing to detect process on electrode bin is put on the standardization electrode tray on docking terminal by hand, dispatches computer room control The unmanned materials vehicle of carrying of system is travelled to a side position of docking terminal, and will detect process equipped with completion by docking terminal The standardization electrode tray transmission of electrode is unmanned to carry on materials vehicle, then transports subsequent processing by the unmanned materials vehicle of carrying Region.
- 5. diemaking shop intellectuality production model according to claim 4, it is characterised in that：The electrode relay unit area Domain is provided with manipulator and is arranged on the docking terminal and electrode bin of the manipulator peripheral position；Complete the electricity of detection process Pole is transported on the docking terminal in electrode relay unit region by unmanned materials vehicle of carrying, and automatic Crush trigger hand handle is brought Electrode capture and be put on electrode bin and carry out temporary transient storage；When electrical discharge machining needs, by scheduling computer room control machine Electrode needed for tool hand handle is captured and put back on the standardization electrode tray on docking terminal, then is sent to by docking terminal It is unmanned to carry on materials vehicle, subsequent processing region is then transported by the unmanned materials vehicle of carrying.
- 6. diemaking shop intellectuality production model according to claim 5, it is characterised in that：The Gang Liao machining cells area Domain is provided with manipulator and is arranged on the metalworking machine of the manipulator peripheral position, docking terminal and steel material rack；Nothing People carries materials vehicle by the docking terminal of the standardization steel palletized transport equipped with steel embryo material to steel material machining cell region On, automatic Crush trigger is made by hand, and the steel embryo material standardized on steel pallet is captured and is put into steel material rack by manipulator It is upper temporarily to be stored；When a certain metalworking machine completion of processing, manipulator captures steel embryo material simultaneously from steel material rack It is sent to metalworking machine and is processed into required steel material；Treat that steel material machines, will Crush trigger hand go automatically process Good steel material, which is fetched to be put on steel material rack, to be stored, the corresponding triggering one when steel material rack reaches the steel material of certain quantity Individual fully loaded feedback of the information then dispatches computer room control machinery hand and is put into the steel material processed on steel material rack to computer room is dispatched Dock on the standardization steel pallet on terminal, the unmanned materials vehicle of carrying of scheduling computer room control is travelled to the one of docking terminal Side position, and by the standardization steel pallet transmission equipped with the steel material processed, nobody is carried on materials vehicle by docking terminal, And subsequent processing region is transported by the unmanned materials vehicle of carrying.
- 7. diemaking shop intellectuality production model according to claim 6, it is characterised in that：The electric spark unit area It is provided with manipulator and is arranged on the spark machine of the manipulator peripheral position, electrode bin, steel material rack and docking terminal； Unmanned materials vehicle of carrying by standardization steel palletized transport to the docking terminal of electric spark unit area equipped with steel material, from Move Crush trigger by hand to make, the steel material standardized on steel pallet is captured and be put on steel material rack and carried out temporarily by manipulator Storage；When a certain spark machine completion of processing, manipulator, which captures steel material from steel material rack and is sent to spark machine, carries out electricity fire Flower processing；Meanwhile captured out by the manipulator in scheduling computer room coordination electrode relay unit region from electrode bin required Electrode is simultaneously put to the standardization electrode tray on docking terminal, then is sent to unmanned carrying materials vehicle by docking terminal On, then transported by the unmanned materials vehicle of carrying on the docking terminal of subsequent processing region electric spark unit area, automatically Crush trigger is made by hand, and the electrode standardized on electrode tray is captured and be put on electrode bin and temporarily stored by manipulator It is stand-by；Then, corresponding electrode is captured and sent successively according to the sequencing of electric spark technique by scheduling computer room control machinery hand Installed on to the main shaft of spark machine and electrical discharge machining；Material is carried after electrode completes electrical discharge machining, then by unmanned Those electrodes are transported to electrode relay unit region and carry out electrode transfer caching by car；After steel material completes electrical discharge machining simultaneously, Mould steel material is obtained, scheduling computer room control machinery hand, which fetches mould steel material to be put on steel material rack, to be stored, and treats that steel material is placed When frame reaches the mould steel material of certain quantity accordingly one fully loaded feedback of the information of triggering to dispatching computer room, subsequent control machinery hand Mould steel material on steel material rack is put on the standardization steel pallet on docking terminal, scheduling computer room controls nobody to remove Fortune materials vehicle is travelled to a side position of docking terminal, then by docking terminal by the standardization steel equipped with mould steel material Pallet transmission is unmanned to carry on materials vehicle, and transports subsequent processing region by the unmanned materials vehicle of carrying.
- 8. diemaking shop intellectuality production model according to claim 7, it is characterised in that：The Gang Liao detection units area Domain is provided with manipulator and is arranged on the docking terminal, three-D measuring machine and steel material rack of the manipulator peripheral position, Mould steel material is transported on the docking terminal in steel material detection unit region by unmanned materials vehicle of carrying, automatic Crush trigger hand from Mould steel material is captured in standardization steel pallet on docking terminal and is put on steel material rack and is temporarily stored；When three When dimension measuring machine completes detection, the mould steel material on steel material rack is captured and is put into three-D measuring machine by subsequent manipulator Upper progress automated dotting detection, after the completion of to be detected, the steel material for completing to detect process is put back into steel material rack by manipulator Upper temporary transient storage, it is corresponding when steel material rack reaches the mould steel material of certain quantity to trigger a fully loaded feedback of the information to tune Computer room is spent, the mould steel material that detection process is completed on steel material rack is put into the mark on docking terminal by subsequent control machinery hand On standardization steel pallet, the unmanned materials vehicle of carrying of scheduling computer room control is travelled to a side position of docking terminal, and by docking Terminal will the standardization steel pallet transmission equipped with the mould steel material for completing detection process be unmanned carries on materials vehicle, then by The unmanned materials vehicle of carrying transports preposition manufacturing area, to carry out recovery shipment to mould steel material product.
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| CN201710545696.XA CN107553136A (en) | 2017-07-06 | 2017-07-06 | Diemaking shop intellectuality production model |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109192047A (en) * | 2018-10-10 | 2019-01-11 | 深圳连硕教育科技有限公司 | A kind of simulation customization production practice system and method based on industrial robot |
| CN109250411A (en) * | 2018-09-19 | 2019-01-22 | 珠海格力精密模具有限公司 | Automatic electrode conveying system |
| CN110729211A (en) * | 2019-09-27 | 2020-01-24 | 深圳赛意法微电子有限公司 | Semiconductor packaging test intelligent factory |
| CN111017527A (en) * | 2020-01-03 | 2020-04-17 | 重庆大学 | Production line of precision reducer central gear |
| CN112441360A (en) * | 2019-08-27 | 2021-03-05 | 中传企业股份有限公司 | Dispatching system and dispatching method for manufacturing mold |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106826251A (en) * | 2017-03-01 | 2017-06-13 | 珠海市朗冠精密模具有限公司 | Intelligent moulding lines |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106826251A (en) * | 2017-03-01 | 2017-06-13 | 珠海市朗冠精密模具有限公司 | Intelligent moulding lines |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109250411A (en) * | 2018-09-19 | 2019-01-22 | 珠海格力精密模具有限公司 | Automatic electrode conveying system |
| CN109192047A (en) * | 2018-10-10 | 2019-01-11 | 深圳连硕教育科技有限公司 | A kind of simulation customization production practice system and method based on industrial robot |
| CN112441360A (en) * | 2019-08-27 | 2021-03-05 | 中传企业股份有限公司 | Dispatching system and dispatching method for manufacturing mold |
| US11872725B2 (en) | 2019-08-27 | 2024-01-16 | Zhong Chuan Technology Limited | Dispatch system and dispatch method for manufacturing mold |
| CN110729211A (en) * | 2019-09-27 | 2020-01-24 | 深圳赛意法微电子有限公司 | Semiconductor packaging test intelligent factory |
| CN110729211B (en) * | 2019-09-27 | 2021-10-08 | 深圳赛意法微电子有限公司 | Semiconductor packaging test intelligent factory |
| CN111017527A (en) * | 2020-01-03 | 2020-04-17 | 重庆大学 | Production line of precision reducer central gear |
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