CN205068120U - Full automatic production line system of network intelligence ization refrigerator - Google Patents
Full automatic production line system of network intelligence ization refrigerator Download PDFInfo
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- CN205068120U CN205068120U CN201520547200.9U CN201520547200U CN205068120U CN 205068120 U CN205068120 U CN 205068120U CN 201520547200 U CN201520547200 U CN 201520547200U CN 205068120 U CN205068120 U CN 205068120U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides a full automatic production line system of network intelligence ization refrigerator. The system includes: central control room, inner bag adsorb the line, the three -dimensional storehouse of inner bag, and the pre -installation line preheats the storehouse before the foaming before the foaming, foaming line, compressor installation wire, pre -installation line before the assembly, door body assembly line, general assembly line, post processing line, baling line. The full automatic production line system of network intelligence ization refrigerator that this application embodiment provided, through automatic design and intelligent system's application, can so that the on -line operation staff significantly reduce.
Description
Technical field
The application relates to automatic field, particularly a kind of intelligent network refrigerator fully-automatic production wire system.
Background technology
Production line be exactly process of producing product the route of process, namely from raw material enters production scene, through the route that a series of activities in production such as processing, transport, assembling, inspection are formed.Production line is organized by the principle of object, complete a kind of productive organization of Product Process process, namely by product specialization principle, the various equipment that outfit turns out a produce required for (parts and components) and the workman of each work post, be responsible for whole manufacture work of certain product (parts and components), the identical subject of labour carried out to the processing of different process.
Existing refrigerator production line system, often has following characteristics: the headcount of on-line operation is numerous, and production procedure need manually place an order.
Utility model content
The object of the embodiment of the present application is to provide a kind of intelligent network refrigerator fully-automatic production wire system, can reduce the headcount of on-line operation, and production procedure realizes robotization.
A kind of intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides is achieved in that
A kind of intelligent network refrigerator fully-automatic production wire system, comprising: central control room, inner bag adsorption line, inner bag stereo garage, pre-wiring before foaming, pre-heat reservoir before foaming, foaming line, compressor hookup wire, pre-wiring before general assembly, door body assembly line, general assembly line, post-processed line, pack-thread, wherein:
Described central control room, adopts Siemens Control technology, and use three-level network to control, can realize the inside and outside interconnected of production run, information is interconnected, and actual situation is interconnected, man-machine interaction, and machine machine is mutual, and machine thing is mutual;
Described inner bag adsorption line, is used for the workpiece adsorbed to carry out cutting and deburring, to its coding and scanning after inner bag completes, and the inner bag after coding and scanning is transferred to described inner bag stereo garage;
Described inner bag stereo garage, is used for the inner bag deposited, and as required by pre-wiring before the inner bag that completes and inner bag outbound information transmission to described foaming;
Pre-wiring before described foaming, is used for going out library information adjustment datumization fixture according to inner bag, and utilizes the datumization fixture after adjustment to install false beam, central sill and middle courage, and the workpiece transfer pre-heat reservoir to described foaming that will install;
Pre-heat reservoir before described foaming, is used for workpiece that pre-wiring transmission before foaming described in preheating comes generate preheating and go out library information, and by the preheating outbound information transmission of workpiece complete for preheating and described workpiece to foaming line;
Described foaming line, is used for going out library information according to the preheating of the complete workpiece of described preheating and described workpiece, selects frothing clamp to foam, and by the workpiece transfer that foamed to compressor hookup wire;
Described compressor hookup wire, is used for the trade union college compressor foamed, and will install workpiece transfer pre-wiring to general assembly of compressor;
Before described general assembly, pre-wiring, is used for the trade union college evaporator, the cold drink machine refrigerated that install compressor, pastes nameplate, puts compartmentalized box for holding assorted fruits and candies and drawer, and will complete the workpiece transfer of aforesaid operations to door body assembly line;
Described door body assembly line, is used for assembling door body, and will have assembled the workpiece transfer of door body to general assembly line;
Described general assembly line, after being used for detecting the workpiece of the complete door body of described assembling, is put in storage and is transmitted it to post-processed line as required;
Described post-processed line, is used for the gloomy valve of the trade union college Chinese come general assembly line transmission, and finds time to described workpiece, pour into and seals, and by the workpiece transfer that completes to pack-thread;
Described pack-thread, is used for carrying out bagging, casing and joint sealing to the workpiece that the transmission of post-processed line comes.
Preferably, described inner bag adsorption line utilizes visual surface to detect and thickness measurement with laser technology, and utilizes robot to cut and deburring the workpiece adsorbed.
Preferably, described inner bag stereo garage adopts pellet type transmission and utilizes video monitoring transmitting procedure.
Preferably, before described foaming, pre-wiring is also used for detecting defective products, and the defective products detected is fed back to management system.
Preferably, before dealing out the cards described in, pre-heat reservoir adopts double-deck circular route and automatically chops heap lifter.
Preferably, described compressor hookup wire adopts two dispenser to drive double-layer rotary disc formula worktable.
Preferably, described general assembly line adopts the workpiece that piling suspension library storage has detected.
Preferably, described system also comprises:
Dispensing line, is used for utilizing automatical pilot transportation vehicle to provide and deliver to finished product.
Preferably, the electricity of described dispensing line to automatical pilot transportation vehicle detects, and when automatical pilot transportation vehicle electricity is lower than predetermined threshold value, sends charge request to management system.
A kind of intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides, by the design of robotization and the application of intelligent system, can make on-line operation employee greatly reduce.In addition, production procedure can detect in real time, and data also can real time record, facilitates defective products to follow the trail of and feedback.The intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides, can realize the inside and outside interconnected of production run, information is interconnected, man-machine interaction, and machine machine is mutual, and machine thing is mutual; Logistics distribution is intelligent, unmanned; Make electrical performance data Real-time Collection, automatic tracing; Introduce KUKA robot and COGNEX vision-based detection, can enhance productivity, reduced energy consumption, reduce on-line operation person, cost-saving.
Accompanying drawing explanation
The functional block diagram of a kind of intelligent network refrigerator fully-automatic production wire system that Fig. 1 provides for the embodiment of the present application.
Embodiment
Technical scheme in the application is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all should belong to the scope of the application's protection.
The functional block diagram of a kind of intelligent network refrigerator fully-automatic production wire system that Fig. 1 provides for the embodiment of the present application.As shown in Figure 1, described system comprises: inner bag adsorption line 1, inner bag stereo garage 2, pre-wiring 3 before foaming, pre-heat reservoir 4 before foaming, foaming line 5, compressor hookup wire 6, pre-wiring 7 before general assembly, door body assembly line 8, general assembly line 9, post-processed line 10, pack-thread 11, central control room 12.
Particularly, described inner bag adsorption line 1 can realize and the workpiece slitless connection adsorbed, and adopt COGNEX vision automatic surface to detect and Keyemce double excitation automatic measuring thickness, utilize KUKA robot driven rotary cutter to the work piece cut of having adsorbed and deburring.And after inner bag punching completes, can to inner bag automatic code-spraying and surface sweeping, and the inner bag after coding and scanning transfers to described inner bag stereo garage 2.In this process, the tour personnel of production line can be monitored in real time by electronic board.Like this, the former operative employee of need 5 people can be reduced to 1 people and make an inspection tour by the intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides.
Inner bag stereo garage 2, can be used for the inner bag deposited, and as required by pre-wiring 3 before the inner bag that completes and inner bag outbound information transmission to described foaming.In the application one preferred embodiment, pellet type can be adopted to transmit, prevent the surface deformation of U shell and scratch; Make U shell production line and stereo garage realize slitless connection by the carrying of KUKA transfer robot, course of conveying is monitored in real time by HD video; Control system can adopt SIEMENS1500 Series Controller and COGNEX code reader, the OMRON sensor of efficient stable, makes material allocation intelligent, unmanned.The intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides, can be down to 1 people and make an inspection tour by the former operative employee of need 4-5 people.
Pre-wiring 3 before foaming, can go out library information adjustment datumization fixture according to inner bag, and utilize the datumization fixture after adjustment to install false beam, central sill and middle courage, and the workpiece transfer pre-heat reservoir 4 to described foaming that will install.Particularly, before foaming, pre-wiring can adjust digitizing fixture automatically according to the library information that goes out of inner bag stereo garage 2, and can utilize KUKA transfer robot automatic charging, adopts rotary disk working table transmission, repeat carrying without the need to personnel, can enhance productivity significantly.In addition, adopt robot and vision system, digitizing flexible fixture that the false beam of different size, central sill and middle courage can be installed.In the application one preferred embodiment, pre-wiring 3 can also adopt the real-time testing product quality of vision system before described foaming, can Realtime Alerts if any defective products, and the defective products detected is fed back to management system.In addition, logistics distribution is provided and delivered by automatical pilot transportation vehicle automatically by stereo garage, and before former foaming, pre-wiring needs operative employee 30 people, and before the foaming in the embodiment of the present application, pre-wiring 3 only needs 16-18 people.
Pre-heat reservoir 4 before foaming, can be used for workpiece that pre-wiring transmission before foaming described in preheating comes generate preheating and go out library information, and by the preheating outbound information transmission of workpiece complete for preheating and described workpiece to foaming line 5.In the application one preferred embodiment, before foaming, pre-heat reservoir 4 can adopt double-deck circular route and automatically chop heap lifter, can increase storage capacity like this and improve quality.Can barcode scanning automatically during workpiece warehouse-in, and the time of workpiece inbound/outbound process can inquire about, and facilitates and carries out in real time feeding back to management system.
Foaming transfer matic 5, can be used for going out library information according to the preheating of the complete workpiece of described preheating and described workpiece, select frothing clamp to foam, and by the workpiece transfer that foamed to compressor hookup wire 6.Particularly, foaming transfer matic 5 can go out library information according to described preheating, automatically selects frothing clamp, and can by foaming information feed back to control system.If there is scrap, keeper can be reminded to confirm, automatic makeup list.
Compressor hookup wire 6, can be used for the trade union college compressor foamed, and will install workpiece transfer pre-wiring 7 to general assembly of compressor.Particularly, the fixture of compressor hookup wire can adjust automatically according to different model, casing outbound adopts COGNEX vision system automatically to identify, casing adopts JZY automatic capturing system, KUKA robot is equipped with flexible clamping device automatic transporting, the high-accuracy pair of dispenser is adopted to drive double-deck accurate rotary disk working table, can auto-alignment, improve work tempo significantly.In addition, the automatic compressor screw assembling in compressor hookup wire 6 adopts PID servo torque to control, and by vision-based detection and KEYENCE laser detection, all can have Detection results preferably to plane and the degree of depth.Meanwhile, robot and visual cooperation can Automatic-searching adhesive tape positions, and robot drives high-accuracy composite fixture can tear tape deftly.And when press screw is installed incorrect, the checkout equipment of compressor hookup wire 6 can Realtime Alerts, and by information Real-time Feedback to management system.Former compressor hookup wire needs operative employee 10 people, and compressor hookup wire 6 in the embodiment of the present application can be down to 3-4 people.
Before general assembly, pre-wiring 7, can be used for the trade union college evaporator, the cold drink machine refrigerated that install compressor, pastes nameplate, puts compartmentalized box for holding assorted fruits and candies and drawer, and will complete the workpiece transfer of aforesaid operations to door body assembly line 8.Particularly, the embodiment of the present application can utilize KUKA robot to coordinate COGNEX vision-based detection Auto-mounting evaporator, install cold drink machine refrigerated, paste nameplate, put compartmentalized box for holding assorted fruits and candies, put drawer, can increase substantially work efficiency.Before former general assembly, pre-wiring needs operative employee 38 people, and before general assembly in the embodiment of the present application, pre-wiring 7 can be down to 14-16 people.
Door body assembly line 8, can be used for assembling door body, and will assemble the workpiece transfer of door body to general assembly line 9.Particularly, door body assembly line 8 can adjust digitizing fixture automatically according to the interactive information with other production lines.Production procedure can be particularly: KUKA robot takes out door body from piling suspension storehouse, and the surface of this body can be rotated to assembly station by high-accuracy dispenser disk operation platform fixture after being qualified pre-determined bit by vision-based detection.The robot of assembly station coordinates three-dimensional laser sensor and 3D vision, transmits the casing come scan wiring 7 pre-before general assembly.After surface sweeping, robot captures pre-determined bit door body, moves to assembling position.Then, robot drives special fixtures automatic capturing hinge, moves to hinge installation position.Robot drives automatic torsion to regulate the turn of the screw mechanism holding screw, and laser sensor vision system detects screw automatically, and torsion regulates automatically.Door body assembly line 8 in the embodiment of the present application can realize the Auto-mounting of a body.
General assembly line 9, after can being used for detecting the workpiece of the complete door body of described assembling, is put in storage and is transmitted it to post-processed line 10 as required.Before workpiece warehouse-in, COGNEX vision can be adopted automatically to detect outward appearance, qualifiedly can to put in storage.Can detect the model autoscan of workpiece in addition, check the number and put into corresponding piling suspension storehouse, and information select model outbound automatically according to demand.In this process, workpiece, by the carrying of KUKA transfer robot, makes a body production line and piling suspension storehouse slitless connection, and adopts SIEMENS1500 Series Controller and COGNEX code reader, the OMRON sensor of efficient stable.Logistics distribution is provided and delivered automatically by piling suspension storehouse and automatical pilot transportation vehicle, makes material allocation intelligent, unmanned.
Post-processed line 10, can be used for the gloomy valve of the trade union college Chinese come general assembly line transmission, and finds time to described workpiece, pour into and seals, and by the workpiece transfer that completes to pack-thread 11.Particularly, the vacuum tightness after the special vacuum meter collection in German THYRACONT Tula can be adopted to find time, detects the quality of finding time.In addition, the embodiment of the present application can adopt U.S. FLUKE fluke thermal imaging system, COGNEX sensor and JZY cyclic track line detect in real time product refrigeration performance and feed back.
Pack-thread 11, is used for carrying out bagging, casing and joint sealing to the workpiece that the transmission of post-processed line comes.
Central control room 12, adopts Siemens Control technology, and use three-level network to control, can realize the inside and outside interconnected of production run, information is interconnected, and actual situation is interconnected, man-machine interaction, and machine machine is mutual, and machine thing is mutual.
In the application one preferred embodiment, described intelligent network refrigerator fully-automatic production wire system also comprises:
Dispensing line 13, can be used for utilizing automatical pilot transportation vehicle to provide and deliver to finished product.Particularly, automatical pilot transportation vehicle can by computing machine, control panel, and magnetism is responded to, and laser reflection plate etc. control the dispensing carried out finished product.In addition, in another preferred embodiment of the application, the electricity of described dispensing line to automatical pilot transportation vehicle detects, and when automatical pilot transportation vehicle electricity is lower than predetermined threshold value, sends charge request to management system.
A kind of intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides, by the design of robotization and the application of intelligent system, can make on-line operation employee greatly reduce.In addition, production procedure can detect in real time, and data also can real time record, facilitates defective products to follow the trail of and feedback.The intelligent network refrigerator fully-automatic production wire system that the embodiment of the present application provides, can realize the inside and outside interconnected of production run, information is interconnected, man-machine interaction, and machine machine is mutual, and machine thing is mutual; Logistics distribution is intelligent, unmanned; Make electrical performance data Real-time Collection, automatic tracing; Introduce KUKA robot and COGNEX vision-based detection, can enhance productivity, reduced energy consumption, reduce on-line operation person, cost-saving.
Claims (9)
1. an intelligent network refrigerator fully-automatic production wire system, is characterized in that, described system comprises: central control room, inner bag adsorption line, inner bag stereo garage, pre-wiring before foaming, pre-heat reservoir before foaming, foaming line, compressor hookup wire, pre-wiring before general assembly, door body assembly line, general assembly line, post-processed line, pack-thread, wherein:
Described central control room, adopts Siemens Control technology, and use three-level network to control, can realize the inside and outside interconnected of production run, information is interconnected, and actual situation is interconnected, man-machine interaction, and machine machine is mutual, and machine thing is mutual;
Described inner bag adsorption line, is used for the workpiece adsorbed to carry out cutting and deburring, to its coding and scanning after inner bag completes, and the inner bag after coding and scanning is transferred to described inner bag stereo garage;
Described inner bag stereo garage, is used for the inner bag deposited, and by pre-wiring before the inner bag that completes and inner bag outbound information transmission to described foaming;
Pre-wiring before described foaming, is used for going out library information adjustment datumization fixture according to inner bag, and utilizes the datumization fixture after adjustment to install false beam, central sill and middle courage, and the workpiece transfer pre-heat reservoir to described foaming that will install;
Pre-heat reservoir before described foaming, is used for workpiece that pre-wiring transmission before foaming described in preheating comes generate preheating and go out library information, and by the preheating outbound information transmission of workpiece complete for preheating and described workpiece to foaming line;
Described foaming line, is used for going out library information according to the preheating of the complete workpiece of described preheating and described workpiece, selects frothing clamp to foam, and by the workpiece transfer that foamed to compressor hookup wire;
Described compressor hookup wire, is used for the trade union college compressor foamed, and will install workpiece transfer pre-wiring to general assembly of compressor;
Before described general assembly, pre-wiring, is used for the trade union college evaporator, the cold drink machine refrigerated that install compressor, pastes nameplate, puts compartmentalized box for holding assorted fruits and candies and drawer, and will complete the workpiece transfer of aforesaid operations to door body assembly line;
Described door body assembly line, is used for assembling door body, and will have assembled the workpiece transfer of door body to general assembly line;
Described general assembly line, after being used for detecting the workpiece of the complete door body of described assembling, is put in storage and is transmitted it to post-processed line as required;
Described post-processed line, is used for the gloomy valve of the trade union college Chinese come general assembly line transmission, and finds time to described workpiece, pour into and seals, and by the workpiece transfer that completes to pack-thread;
Described pack-thread, is used for carrying out bagging, casing and joint sealing to the workpiece that the transmission of post-processed line comes.
2. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, described inner bag adsorption line utilizes visual surface to detect and thickness measurement with laser technology, and utilizes robot to cut and deburring the workpiece adsorbed.
3. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, described inner bag stereo garage adopts pellet type transmission and utilizes video monitoring transmitting procedure.
4. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, before described foaming, pre-wiring is also used for detecting defective products, and the defective products detected is fed back to management system.
5. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, before described foaming, pre-heat reservoir adopts double-deck circular route and automatically chops heap lifter.
6. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, described compressor hookup wire adopts two dispenser to drive double-layer rotary disc formula worktable.
7. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, is characterized in that, the workpiece that described general assembly line adopts piling suspension library storage to detect.
8. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 1, it is characterized in that, described system also comprises:
Dispensing line, is used for utilizing automatical pilot transportation vehicle to provide and deliver to finished product.
9. a kind of intelligent network refrigerator fully-automatic production wire system as claimed in claim 8, it is characterized in that, the electricity of described dispensing line to automatical pilot transportation vehicle detects, and when automatical pilot transportation vehicle electricity is lower than predetermined threshold value, sends charge request to management system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547200.9U CN205068120U (en) | 2015-07-27 | 2015-07-27 | Full automatic production line system of network intelligence ization refrigerator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520547200.9U CN205068120U (en) | 2015-07-27 | 2015-07-27 | Full automatic production line system of network intelligence ization refrigerator |
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| CN205068120U true CN205068120U (en) | 2016-03-02 |
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| CN201520547200.9U Expired - Fee Related CN205068120U (en) | 2015-07-27 | 2015-07-27 | Full automatic production line system of network intelligence ization refrigerator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217738A (en) * | 2016-07-26 | 2016-12-14 | 安徽信盟机电装备制造有限公司 | A kind of automatization refrigerator box body foam production technique |
| CN106403435A (en) * | 2015-07-27 | 2017-02-15 | 湖南省精自动化有限公司 | Network intelligent refrigerator full-automatic production line system |
| CN106600194A (en) * | 2016-12-12 | 2017-04-26 | 合肥美菱股份有限公司 | Automatic door production and distribution system and method thereof |
| CN110014277A (en) * | 2019-04-23 | 2019-07-16 | 青岛海尔特种制冷电器有限公司 | Liner and U shell matching system for refrigerator production line |
-
2015
- 2015-07-27 CN CN201520547200.9U patent/CN205068120U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106403435A (en) * | 2015-07-27 | 2017-02-15 | 湖南省精自动化有限公司 | Network intelligent refrigerator full-automatic production line system |
| CN106217738A (en) * | 2016-07-26 | 2016-12-14 | 安徽信盟机电装备制造有限公司 | A kind of automatization refrigerator box body foam production technique |
| CN106600194A (en) * | 2016-12-12 | 2017-04-26 | 合肥美菱股份有限公司 | Automatic door production and distribution system and method thereof |
| CN110014277A (en) * | 2019-04-23 | 2019-07-16 | 青岛海尔特种制冷电器有限公司 | Liner and U shell matching system for refrigerator production line |
| CN110014277B (en) * | 2019-04-23 | 2024-07-19 | 青岛海尔特种制冷电器有限公司 | A inner bag and U shell matching system for refrigerator production line |
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Granted publication date: 20160302 Termination date: 20160727 |