CN204021896U - The automatic coil inserting apparatus of a kind of novel ceramic tile - Google Patents

The automatic coil inserting apparatus of a kind of novel ceramic tile Download PDF

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Publication number
CN204021896U
CN204021896U CN201420519655.5U CN201420519655U CN204021896U CN 204021896 U CN204021896 U CN 204021896U CN 201420519655 U CN201420519655 U CN 201420519655U CN 204021896 U CN204021896 U CN 204021896U
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CN
China
Prior art keywords
cylinder
ceramic tile
support
steering hardware
transmission shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420519655.5U
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Chinese (zh)
Inventor
张玉静
张丙顺
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LINYI SHUNHONG CERAMIC Co Ltd
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LINYI SHUNHONG CERAMIC Co Ltd
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Filing date
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Priority to CN201420519655.5U priority Critical patent/CN204021896U/en
Application granted granted Critical
Publication of CN204021896U publication Critical patent/CN204021896U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses the automatic coil inserting apparatus of a kind of novel ceramic tile, comprise successively fire lines conveying equipment, the first horizontal conveyor, the first steering hardware, the second steering hardware, the second horizontal conveyor, slope place device, carrier and crawler belt wheel word vertically, device placed automatically vertically by ceramic tile provides power to make belt conveyor transmission transport ceramic tile by motor in whole process, first steering hardware and the second steering hardware drive the lifting of swinging mounting and the transmission of belt conveyor that ceramic tile is turned to by the stretching, extension of cylinder and contraction, place vertically on slope on device and carry out arrangement ceramic tile by the motion of cylinder control baffle plate and collating unit, ceramic tile after arrangement controls ceramic tile upset by the erecting mechanism that cylinder controls and drops down onto on carrier, the position being controlled carrier by the rotation of crawler belt wheel word can hold ceramic tile better.The utility model automatic coil inserting apparatus labour intensity is little, and production efficiency is high.

Description

The automatic coil inserting apparatus of a kind of novel ceramic tile
Technical field
The utility model belongs to technical field of ceramic production, particularly the automatic coil inserting apparatus of a kind of novel ceramic tile.
Background technology
Ceramic tile fire on a production line after in an operation, need that cooling is piled up to the ceramic tile of horizontal feed on manufacturing line and be transported into subsequent processing, existing line of firing picks up brick mode and mainly adopts and manually pick up brick or S. A. picks up brick, thus has that labour intensity is large, production efficiency is low and pile up the defects such as irregular damage.
Fire ceramic tile now, majority all adopts individual layer roasting roller kilns, because this kiln can heat up and down simultaneously, goods need not fill saggar (adopting naked burning), rate of heat transfer is accelerated, kiln section temperature is even, and ensure that fast realization of burning, roller kilns belong to mesopore kiln, kiln internal resistance is little, therefore positive/negative-pressure is also all little in kiln, upper and lower temperature difference is little, also controls than being easier to.But these advantages are all with proper operation, if misoperation, the temperature difference still exists, particularly fire floor tile due to area large, there is aberration in two row floor tiles of kiln discharge simultaneously, carry out classification for every row ceramic tile to pile up, sell after polishing, cause hand labor intensity more a step strengthen.
Summary of the invention
The purpose of this utility model is to provide a kind of novel ceramic tile automatic coil inserting apparatus, solves and manually picks up brick, and labour intensity is large, the problem that production efficiency is low.
To achieve these goals, the technical solution adopted in the utility model is:
The automatic coil inserting apparatus of a kind of novel ceramic tile, is provided with successively and fires lines conveying equipment, the first horizontal conveyor, the first steering hardware, the second steering hardware, the second horizontal conveyor, slope place device, carrier and crawler belt wheel word vertically.
Described lines conveying equipment of firing mainly comprises support and cylinder, and connected by riser with holes between support and cylinder, support and riser are bolted; Be provided with the first horizontal conveyor firing side, lines conveying equipment rear.
Described first horizontal conveyor, the first steering hardware, the second steering hardware, the second horizontal conveyor are provided with support, transmission shaft, bracing frame, belt conveyor and motor jointly; Respectively be provided with a transmission shaft in the front and back of support, transmission shaft is connected by bearing with support, is bolted between bearing and support; Transmission shaft both sides are respectively provided with a belt pulley, are connected between former and later two belt pulleys by belt conveyor; Between two transmission shafts, be provided with several bracing frames, bracing frame is primarily of channel-section steel and square steel composition, and described square steel is positioned at the below of belt conveyor, is provided with channel-section steel below square steel, and square steel is overlapped on channel-section steel top, and square steel both sides are fixed on channel-section steel by angle iron; Described channel-section steel is connected by leading screw with support, and bracing frame regulates upper-lower height by leading screw, prevents ceramic tile from falling in transport process; Be provided with a vee-pulley in the side of front driven axle, be provided with a motor below vee-pulley, motor is positioned on the ground below support, and vee-pulley is connected by V-belt with motor, and motor provides power for whole transport process.
Wherein, described first steering hardware, the second steering hardware are provided with cylinder, swinging mounting and small rack; Described cylinder is positioned at support one side-lower, and cylinder head is connected with the movable one end of swinging mounting; Described swinging mounting is made up of thin bar, bearing, rotating shaft and roller, swinging mounting side is provided with rotating shaft, rotating shaft both sides are provided with bearing, thin bar is provided with above bearing, thin bar two ends are provided with roller, be provided with small rack below swinging mounting, connected between swinging mounting and small rack by bearing, small rack is bolted to connection on support.
Wherein, described first steering hardware is provided with retaining means, and described retaining means is positioned at the side of support, and primarily of rubber column and angle iron composition, rubber column and angle iron, support are bolted, and fall when preventing ceramic tile from turning to from side.
Described slope is placed device vertically and is mainly comprised ramp bracket, transmission shaft, bracing frame, belt conveyor, servomotor, collating unit, cylinder, erecting mechanism, bracing frame and baffle plate; Described transmission shaft, bracing frame, belt conveyor method of attachment are identical with the first horizontal conveyor; Be provided with erecting mechanism in the middle of the transmission shaft of rear, erecting mechanism is provided with roller and thin bar, and roller and thin bar are fixed on transmission shaft by swing arm, and the side of rear transmission shaft is provided with cylinder, is connected by connecting rod; Collating unit in the middle of two transmission shafts, collating unit forms primarily of cylinder, rubber column, channel-section steel, push rod and angle iron, rubber column and channel-section steel are bolted, channel-section steel and push rod, cylinder are bolted, angle iron and push rod, cylinder pass through sleeve connection, and the top that collating unit is positioned at ramp bracket is fixed by bolts on ramp bracket by angle iron; Be provided with baffle plate at collating unit rear, be provided with rotating shaft bottom baffle plate, the side of rotating shaft is provided with cylinder, and cylinder is connected by connecting rod with rotating shaft; Servomotor is provided with in the side of front driven axle, servomotor is connected with transmission shaft by actuating device, the rear that device is placed on slope vertically is provided with the crawler belt wheel word placing carrier, and the position that crawler belt wheel word controls carrier by the rotation of motor can hold ceramic tile better.
Preferably, described in fire lines conveying equipment side and be provided with the 3rd horizontal conveyor, described 3rd horizontal conveyor structure and method of attachment identical with the first horizontal conveyor; Be provided with the 3rd steering hardware on rear side of 3rd horizontal conveyor, structure and method of attachment identical with the first steering hardware.
The utility model compared with prior art beneficial effect shows: can deposit ceramic tile better more efficiently, equipment investment is few, cost is low; Simultaneously because the firing temperature in stove there is uneven phenomenon to such an extent as to ceramic tile exists aberration, so be divided into some lines to collect sale of packing respectively.
Accompanying drawing explanation
Accompanying drawing 1 is the automatic coil inserting apparatus structural representation of a kind of novel ceramic tile of the utility model;
Accompanying drawing 2 is a kind of novel ceramic tile of the utility model automatic coil inserting apparatus first horizontal conveyor structural representations;
Accompanying drawing 3 is a kind of novel ceramic tile of the utility model automatic coil inserting apparatus first steering hardware structural representations;
Accompanying drawing 4 is a kind of novel ceramic tile of the utility model automatic coil inserting apparatus second steering hardware structural representations;
Accompanying drawing 5 is that apparatus structure schematic diagram is placed on a kind of automatic coil inserting apparatus slope of novel ceramic tile of the utility model vertically;
1-first horizontal conveyor in figure, 2-first steering hardware, 3-second steering hardware, 4-second horizontal conveyor, 5-places device vertically in slope, 6-carrier, 7-crawler belt wheel word, 8-fires lines conveying equipment, 9-the 3rd horizontal conveyor, 10-the 3rd steering hardware, 101-support, 102-transmission shaft, 103-bracing frame, 104-belt conveyor, 105-belt pulley, 106-vee-pulley, 107-V-belt, 108-motor, 109-square steel, 110-leading screw, 111-channel-section steel, 112-angle iron, 113-bearing, 201-swinging mounting, 202-rubber column, 203-retaining means, 204-roller, 205-thin bar, 206-rotating shaft, 207-small rack, 208-cylinder, 401-ramp bracket, 402-servomotor, 403-actuating device, 404-collating unit, 405-connecting rod, 406-erecting mechanism, 407-swing arm, 408-baffle plate, 409-push rod, 410-sleeve, 801-riser, 802-cylinder.
Detailed description of the invention
For convenience of the understanding of the art personnel, below in conjunction with accompanying drawing 1-5, the technical solution of the utility model is illustrated further.
The automatic coil inserting apparatus of a kind of novel ceramic tile, is provided with successively and fires lines conveying equipment 8, first horizontal conveyor 1, first steering hardware 2, second steering hardware 3, second horizontal conveyor 4, slope places device 5, carrier 6 and crawler belt wheel word 7 vertically.
Described lines conveying equipment 8 of firing mainly comprises support 101 and cylinder, is connected between support 101 and cylinder 802 by riser 801 with holes, and support 101 and riser 801 are bolted; Be provided with the first horizontal conveyor 1 firing side, lines conveying equipment 8 rear.
Described first horizontal conveyor 1, first steering hardware 2, second steering hardware 3, second horizontal conveyor 4 is provided with support 101, transmission shaft 102, bracing frame 103, belt conveyor 104 and motor 108 jointly; Respectively be provided with a transmission shaft 102 in the front and back of support 101, transmission shaft 102 is connected by bearing 113 with support 101, is bolted between bearing 113 and support 101; Transmission shaft 102 both sides are respectively provided with a belt pulley 105, are connected between former and later two belt pulleys 105 by belt conveyor 104; Several bracing frames 103 are provided with between two transmission shafts 102, bracing frame 103 forms primarily of channel-section steel 111 and square steel 109, described square steel 109 is positioned at the below of belt conveyor 104, channel-section steel 111 is provided with below square steel 109, square steel 109 is overlapped on channel-section steel 111 top, and square steel 109 both sides are fixed on channel-section steel 111 by angle iron 112; Described channel-section steel 111 is connected by leading screw 110 with support 101, and bracing frame 103 regulates upper-lower height by leading screw 110; Be provided with a vee-pulley 106 in the side of front driven axle 102, be provided with a motor 108 below vee-pulley 106, motor 108 is positioned on the ground below support 101, and vee-pulley 106 is connected by V-belt 107 with motor 108; The first steering hardware 2 is provided with at the rear of the first horizontal conveyor 1.
Wherein, described first steering hardware, the second steering hardware are provided with cylinder 208, swinging mounting 201 and small rack 207; Described cylinder 208 is positioned at support 101 1 side-lower, and cylinder 208 head is connected with swinging mounting 201; Swinging mounting 201 is made up of thin bar 205, bearing 113, rotating shaft 206 and roller 204, and swinging mounting 201 side is provided with rotating shaft 206, and rotating shaft 206 both sides are provided with bearing 113, are provided with thin bar 205 above bearing 113, and thin bar 205 two ends are provided with roller 204; Be provided with small rack 207 below swinging mounting 201, connected by bearing 113 between swinging mounting 201 and small rack 207; Described small rack 207 is positioned at the below of support 101, and small rack 207 and support 101 are bolted.
Wherein, the side of described first steering hardware 2 is provided with retaining means 203, and described retaining means 203 forms primarily of rubber column 202 and angle iron 112, and rubber column 202 and angle iron 112 are bolted on support 101.
Described slope is placed device 5 vertically and is mainly comprised ramp bracket 401, transmission shaft 102, bracing frame 103, belt conveyor 104, servomotor 402, collating unit 404, cylinder 208, erecting mechanism 406, bracing frame 103 and baffle plate 408; Described transmission shaft 102, bracing frame 103, belt conveyor 104 method of attachment are identical with the first horizontal conveyor 1; Be provided with erecting mechanism 406 in the middle of rear transmission shaft 102, erecting mechanism 406 is provided with roller 204 and thin bar 205, and roller 204 and thin bar 205 are fixed on transmission shaft 102 by swing arm, and the side of rear transmission shaft 102 is provided with cylinder 208, is connected by connecting rod 405; Collating unit 404 is provided with in the middle of two transmission shafts 102, collating unit 404 forms primarily of cylinder 208, rubber column 202, channel-section steel 111, push rod 409 and angle iron 112, rubber column 202 and channel-section steel 111 are bolted, channel-section steel 111 and push rod 409, cylinder 208 are bolted, angle iron 112 is connected by sleeve 410 with push rod 409, cylinder 208, and the top that collating unit 404 is positioned at ramp bracket 401 is fixed by bolts on ramp bracket 401 by angle iron 112; Be provided with baffle plate 408 at collating unit 404 rear, be provided with rotating shaft 206 bottom baffle plate 408, the side of rotating shaft 206 is provided with cylinder 208, and cylinder 208 is connected by connecting rod 405 with rotating shaft 206; Be provided with servomotor 402 in the side of front driven axle 102, servomotor 402 is connected with transmission shaft 102 by actuating device 403, and the rear that device 5 is placed on slope vertically is provided with the crawler belt wheel word 7 placing carrier 6.
During work, when ceramic tile is by after firing lines conveying equipment 8 and entering the first horizontal conveyor 1, ceramic tile drops on belt conveyor 104; Motor 108 drives vee-pulley 106 to rotate by V-belt 107, vee-pulley 106 rotates and drives transmission shaft 102 to rotate, transmission shaft 102 rotates and drives belt pulley 105 to rotate, and belt pulley 105 rotates and drives belt conveyor 104 to rotate, and belt conveyor 104 rotates and ceramic tile is fed forward; After ceramic tile is delivered to the first steering hardware 2 by the first horizontal conveyor 1, ceramic tile drops on swinging mounting 201, now cylinder 208 is in extended configuration and makes above swinging mounting 201 position higher than belt conveyor 104, when ceramic tile is on swinging mounting 201 completely, cylinder 208 shrinks and makes ceramic tile drop on belt conveyor 104, there is provided power to make its transmission by motor 108, complete and turn to for the first time; After ceramic tile is delivered to the second steering hardware 3 by the first steering hardware 2, cylinder 208 now on the second steering hardware 3 is in contraction state makes transmission bracket 201 lower than belt conveyor 104, when above ceramic tile is delivered to the swinging mounting 201 of the second steering hardware 3, cylinder 208 stretching, extension that works makes swinging mounting 201 one end lift, make on ceramic tile landing to the second horizontal conveyor device 4, complete second time and turn to; The belt conveyor being controlled the second horizontal conveyor device 4 by PLC system is suspended, and is delivered to slope places device 5 vertically after accumulating two blocks of ceramic tiles by belt conveyor 104; When ceramic tile touches baffle plate 408, collating unit 404 works and carries out alignment to two blocks of ceramic tiles and ajust, and is controlled to rotate by cylinder 208 with back shield 408, makes ceramic tile continue conveying by belt conveyor 104; When ceramic tile is delivered to bottom, the contact of ceramic tile bottom at carrier 6, cylinder 208 drives erecting mechanism 406 to hold up ceramic tile is turned over and drops down onto on carrier 6; Carrier 6 controls mobile by crawler belt wheel word 7, the rotation of crawler belt wheel word 7 makes carrier 6 can hold ceramic tile and replacing better.
Above content is only to structure example of the present utility model and explanation; affiliated those skilled in the art make various amendment to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of utility model or surmount this scope as defined in the claims, protection domain of the present utility model all should be belonged to.

Claims (2)

1. the automatic coil inserting apparatus of novel ceramic tile, be provided with successively and fire lines conveying equipment, the first horizontal conveyor, the first steering hardware, the second steering hardware, the second horizontal conveyor, slope place device, carrier and crawler belt wheel word vertically, it is characterized in that:
Described lines conveying equipment of firing mainly comprises support and cylinder, and connected by riser with holes between support and cylinder, support and riser are bolted; Be provided with the first horizontal conveyor firing side, lines conveying equipment rear;
Described first horizontal conveyor, the first steering hardware, the second steering hardware, the second horizontal conveyor are provided with support, transmission shaft, bracing frame, belt conveyor and motor jointly; Respectively be provided with a transmission shaft in the front and back of support, transmission shaft is connected by bearing with support, is bolted between bearing and support; Transmission shaft both sides are respectively provided with a belt pulley, are connected between former and later two belt pulleys by belt conveyor; Several bracing frames are provided with between two transmission shafts, bracing frame is primarily of channel-section steel and square steel composition, described square steel is positioned at the below of belt conveyor, channel-section steel is provided with below square steel, square steel is overlapped on channel-section steel top, square steel both sides are fixed on channel-section steel by angle iron, and described channel-section steel is connected by leading screw with support; Be provided with a vee-pulley in the side of front driven axle, be provided with a motor below vee-pulley, motor is positioned on the ground below support, and vee-pulley is connected by V-belt with motor;
Wherein, described first steering hardware, the second steering hardware are provided with cylinder, swinging mounting and small rack; Described cylinder is positioned at support one side-lower, and cylinder head is connected with the movable one end of swinging mounting; Described swinging mounting is made up of thin bar, bearing, rotating shaft and roller, swinging mounting side is provided with rotating shaft, rotating shaft both sides are provided with bearing, thin bar is provided with above bearing, thin bar two ends are provided with roller, be provided with small rack below swinging mounting, connected between swinging mounting and small rack by bearing, small rack is bolted to connection on support;
Wherein, described first steering hardware is provided with retaining means, and described retaining means is positioned at the side of support, and primarily of rubber column and angle iron composition, rubber column and angle iron, support are bolted;
Described slope is placed device vertically and is mainly comprised ramp bracket, transmission shaft, bracing frame, belt conveyor, servomotor, collating unit, cylinder, erecting mechanism, bracing frame and baffle plate; Described transmission shaft, bracing frame, belt conveyor method of attachment are identical with the first horizontal conveyor; Be provided with erecting mechanism in the middle of the transmission shaft of rear, erecting mechanism is provided with roller and thin bar, and roller and thin bar are fixed on transmission shaft by swing arm, and the side of rear transmission shaft is provided with cylinder, is connected by connecting rod; Collating unit in the middle of two transmission shafts, collating unit forms primarily of cylinder, rubber column, channel-section steel, push rod and angle iron, rubber column and channel-section steel are bolted, channel-section steel and push rod, cylinder are bolted, angle iron and push rod, cylinder pass through sleeve connection, and the top that collating unit is positioned at ramp bracket is fixed by bolts on ramp bracket by angle iron; Be provided with baffle plate at collating unit rear, be provided with rotating shaft bottom baffle plate, the side of rotating shaft is provided with cylinder, and cylinder is connected by connecting rod with rotating shaft; Be provided with servomotor in the side of front driven axle, servomotor is connected with transmission shaft by actuating device, and the rear that device is placed on slope vertically is provided with the crawler belt wheel word placing carrier.
2. the automatic coil inserting apparatus of a kind of novel ceramic tile according to claim 1, fires lines conveying equipment side and is provided with the 3rd horizontal conveyor, be provided with the 3rd steering hardware on rear side of the 3rd horizontal conveyor described in it is characterized in that.
CN201420519655.5U 2014-09-11 2014-09-11 The automatic coil inserting apparatus of a kind of novel ceramic tile Expired - Fee Related CN204021896U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105165284A (en) * 2015-07-28 2015-12-23 哈尔滨永煜电站设备有限责任公司 Fresh-eating corn recycling device used on fresh-eating corn husker
CN105293043A (en) * 2015-12-11 2016-02-03 佛山市南海区广工大数控装备协同创新研究院 Tile stacking and steering conveyer device
CN105905582A (en) * 2016-06-28 2016-08-31 佛山市冠哲金属实业有限公司 Ceiling fan blade collecting device
CN106946012A (en) * 2017-03-22 2017-07-14 武汉工程大学 A kind of automatic winding inserter and its autocontrol method
CN109487991A (en) * 2018-10-26 2019-03-19 朱育弘 A kind of construction tile immersion conveyer
CN110589373A (en) * 2019-10-18 2019-12-20 浙江汉亚科技有限公司 Plate conveying mechanism and feeding conveying device using same

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105165284A (en) * 2015-07-28 2015-12-23 哈尔滨永煜电站设备有限责任公司 Fresh-eating corn recycling device used on fresh-eating corn husker
CN105293043A (en) * 2015-12-11 2016-02-03 佛山市南海区广工大数控装备协同创新研究院 Tile stacking and steering conveyer device
CN105293043B (en) * 2015-12-11 2018-05-04 佛山市南海区广工大数控装备协同创新研究院 A kind of ceramic tile stacks turning transporting device
CN105905582A (en) * 2016-06-28 2016-08-31 佛山市冠哲金属实业有限公司 Ceiling fan blade collecting device
CN105905582B (en) * 2016-06-28 2019-03-12 佛山市冠哲金属实业有限公司 A kind of collection device of ceiling fan blades
CN106946012A (en) * 2017-03-22 2017-07-14 武汉工程大学 A kind of automatic winding inserter and its autocontrol method
CN106946012B (en) * 2017-03-22 2023-02-14 武汉工程大学 Automatic offline machine and automatic control method thereof
CN109487991A (en) * 2018-10-26 2019-03-19 朱育弘 A kind of construction tile immersion conveyer
CN109487991B (en) * 2018-10-26 2020-09-29 金华鼎逸工业产品设计有限公司 Ceramic tile soaking conveyor for building
CN110589373A (en) * 2019-10-18 2019-12-20 浙江汉亚科技有限公司 Plate conveying mechanism and feeding conveying device using same

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Granted publication date: 20141217

Termination date: 20160911