CN104441048A - 复合材料平面成型机 - Google Patents

复合材料平面成型机 Download PDF

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Publication number
CN104441048A
CN104441048A CN201410651520.9A CN201410651520A CN104441048A CN 104441048 A CN104441048 A CN 104441048A CN 201410651520 A CN201410651520 A CN 201410651520A CN 104441048 A CN104441048 A CN 104441048A
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Prior art keywords
manipulator
workbench
forming machine
composite material
conveyer belt
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Pending
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CN201410651520.9A
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English (en)
Inventor
邵科德
邵雨秋
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JIANGSU MAOLONG MACHINERY Co Ltd
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JIANGSU MAOLONG MACHINERY Co Ltd
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Priority to CN201410651520.9A priority Critical patent/CN104441048A/zh
Publication of CN104441048A publication Critical patent/CN104441048A/zh
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/12Fluid-pressure means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/14Crank and pin means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • B26D7/02Means for holding or positioning work with clamping means
    • B26D7/025Means for holding or positioning work with clamping means acting upon planar surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B26D7/0633Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/22Safety devices specially adapted for cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/08Means for treating work or cutting member to facilitate cutting
    • B26D2007/082Guiding or pushing a web into a favorable position by deflector means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • B26D7/32Means for performing other operations combined with cutting for conveying or stacking cut product
    • B26D2007/322Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Press Drives And Press Lines (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

一种复合材料平面成型机,由龙门架、机械手移动传输机构、机械手、成品输送工作台、下机体、上机体、刀模夹紧装置、PLC控制器、磁粉放卷装置、随动张紧装置、高精纠偏装置、气缸夹紧装置、挡死装置、导向柱、工作油缸、主电机、同步伺服电机、输送带纠偏装置、输送带张紧装置、输送带所组成,该机采用先进的前、后工台板同步位移技术,使用伺服电机,利用液、机、电、光多面技术优化组合设计,实现智能化,机械手的使用不但成型速度快,质量好,噪音低,节能提高工效明显,操作安全方便,在同类产品中具有独创性和新颖性。

Description

复合材料平面成型机
技术领域
 本发明涉及轻工业生产加工机械领域,特别涉及轻工、装饰业中的物体模切机械领域,具体是指一种复合材料平面成型机。
背景技术
目前,众所周知国内地面、墙壁装饰大都采用木地板、瓷砖等装饰材料,浪费大量有限的资源,现国家发现了新的环保替代品,PVC为复合材料的地墙砖,而新型复合材料地墙砖成型比较困难,部分企业采用自制设备加工,严重影响加工质量和加工速度,最主要的安全隐患多,一不小心操作工的手就会被压伤,旧的设备已经不能适应我国当今的现代化工业发展需要,迫切需要新的复合材料平面成型机,国内部分厂家也作了一些试制,但在生产过程中,仍有许多无法克服的技术难题。
发明内容
本发明的目的是提供一种复合材料平面成型机,克服老式自制设备工作效率低,速度慢,劳动强度大和安全性能的不足,该产品前、后工作台板能双边自动循环进料工作,光电保护,模切定位准确,自动化程度高,速度快,提高工效,节约原材料,安全性能好,操作方便。
本发明解决其技术问题采用的技术方案为:由龙门架、机械手移动传输机构、机械手、成品输送工作台、下机体、上机体、刀模夹紧装置、PLC控制器、磁粉放卷装置、随动张紧装置、高精纠偏装置、气缸夹紧装置、挡死装置、导向柱、工作油缸、主电机、同步伺服电机、输送带纠偏装置、输送带张紧装置、输送带所组成,龙门架为大规格方管焊接而成,顶部内装有机械手移动传输机构,机械手移动传输机构并与机械手连接,机械手下端放置成品输送工作台,下机体经导向柱与上机体连接,上机体两侧装有刀模夹紧装置,一端装有PLC控制器,磁粉放卷装置在机器尾部,工作台下侧装有随动张紧装置,工作台上端装有高精纠偏装置,前端装有气缸夹紧装置,下机体上平面装有挡死装置和工作油缸,侧面装有主电机,龙门架一端装有同步伺服电机,工作台另一端装有输送带纠偏装置和输送带张紧装置,输送带环绕机器一周。
本发明的有益效果是:该机采用先进的前、后工台板同步位移技术,使用伺服电机,利用液、机、电、光多面技术优化组合设计,实现智能化,该设备的上、下机架采用优质钢板结构焊接而成,比其它材料更具抗冲击力,抗压强度高,再经过回火、刨加工,使机器不变形,从而保证了其它零部件的安装精度,使整机使用寿命得到有效延长,机械手的使用,使产品加工效率提高四成,上机身冲裁模切采用双油缸牵动来实现,四柱由两只连接块连接,连接块下端与油缸连接,并与连杆连接,曲臂的利用准确的保证了四点模切同步进行,四点均衡,不留死角,不但成型速度快,质量好,噪音低,节能提高工效明显,操作安全方便,在同类产品中具有独创性和新颖性。
附图说明:
发明:“复合材料平面成型机”,具体结构由以下实施例及其附图绘出。
图1是复合材料平面成型机主视图。
图2是图1的侧视图。
在图中:1. 龙门架、2.机械手移动传输机构、3.机械手、4.成品输送工作台、5.下机体、6.上机体、7.刀模夹紧装置、8.PLC控制器、9.磁粉放卷装置、10.随动张紧装置、11.高精纠偏装置、12.气缸夹紧装置、13.挡死装置、14.导向柱、15.工作油缸、16.主电机、17.同步伺服电机、18.输送带纠偏装置、19.输送带张紧装置、20.输送带。
具体实施方式:
下面结合附图对发明的实施例作详细描述:
在图中,下机体是长方形结构的框架,是用多块钢板焊接而成,再经过高温淬火后机械加工达到设计尺寸要求,从而使强度更高,不变形,上面装有四根连接柱,内部装有液压装置、连接块、油缸、曲臂、连杆,外部装有电器控制箱,传动电机和前、后送料台及保护罩,组成了一个完整的设备。
龙门架为大规格方管焊接而成,顶部内装有机械手移动传输机构,机械手移动传输机构并与机械手连接,机械手下端放置成品输送工作台,下机体经导向柱与上机体连接,上机体两侧装有刀模夹紧装置,一端装有PLC控制器,磁粉放卷装置在机器尾部,工作台下侧装有随动张紧装置,工作台上端装有高精纠偏装置,前端装有气缸夹紧装置,下机体上平面装有挡死装置和工作油缸,侧面装有主电机,龙门架一端装有同步伺服电机,工作台另一端装有输送带纠偏装置和输送带张紧装置,输送带环绕机器一周。

Claims (1)

1.一种复合材料平面成型机,由龙门架、机械手移动传输机构、机械手、成品输送工作台、下机体、上机体、刀模夹紧装置、PLC控制器、磁粉放卷装置、随动张紧装置、高精纠偏装置、气缸夹紧装置、挡死装置、导向柱、工作油缸、主电机、同步伺服电机、输送带纠偏装置、输送带张紧装置、输送带所组成,其特征在于:龙门架为大规格方管焊接而成,顶部内装有机械手移动传输机构,机械手移动传输机构并与机械手连接,机械手下端放置成品输送工作台,下机体经导向柱与上机体连接,上机体两侧装有刀模夹紧装置,一端装有PLC控制器,磁粉放卷装置在机器尾部,工作台下侧装有随动张紧装置,工作台上端装有高精纠偏装置,前端装有气缸夹紧装置,下机体上平面装有挡死装置和工作油缸,侧面装有主电机,龙门架一端装有同步伺服电机,工作台另一端装有输送带纠偏装置和输送带张紧装置,输送带环绕机器一周。
CN201410651520.9A 2014-11-17 2014-11-17 复合材料平面成型机 Pending CN104441048A (zh)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284482A (zh) * 2017-12-26 2018-07-17 盐城市华森机械有限公司 一种裁断机的随动刀模
CN109015856A (zh) * 2018-09-10 2018-12-18 闳诚科技有限公司 一种用于磁性金属箔板裁剪的裁切机
CN110154150A (zh) * 2018-01-26 2019-08-23 李东进 一种吸塑多层裁切、收料一体机

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108284482A (zh) * 2017-12-26 2018-07-17 盐城市华森机械有限公司 一种裁断机的随动刀模
CN110154150A (zh) * 2018-01-26 2019-08-23 李东进 一种吸塑多层裁切、收料一体机
CN109015856A (zh) * 2018-09-10 2018-12-18 闳诚科技有限公司 一种用于磁性金属箔板裁剪的裁切机

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