CN104397858B - A kind of straw feed automatic processing apparatus and straw feed preparation method - Google Patents

A kind of straw feed automatic processing apparatus and straw feed preparation method Download PDF

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Publication number
CN104397858B
CN104397858B CN201410644749.XA CN201410644749A CN104397858B CN 104397858 B CN104397858 B CN 104397858B CN 201410644749 A CN201410644749 A CN 201410644749A CN 104397858 B CN104397858 B CN 104397858B
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straw
pulverizing chamber
straw feed
processing apparatus
automatic processing
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CN201410644749.XA
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CN104397858A (en
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付瑞敏
付鲲鹏
张莉
朱明甫
谭启明
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Harbin Jiertai Feed Co ltd
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Individual
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Abstract

The present invention relates to a kind of straw feed automatic processing apparatus and straw feed preparation method, including pulverizing chamber and blending bunker, it is provided with some pulverizing chamber in described device, equipped with material bin in pulverizing chamber, pulverizing chamber bottom connects vibrating disk, the discharging opening of vibrating disk is connected with screw conveyor pipe, described screw conveyor pipe accesses extrusion cabin, extrusion cabin accesses blending bunker, blending bunker is divided into the upper and lower, upper strata includes the flusher being arranged on top, and it is arranged on the stirring pool below flusher, it is provided with dividing plate between upper strata and lower floor, dividing plate is provided with discharge port, lower floor is located at and is provided with fermentation vat below discharge port, fermentation vat is connected with the equipment of packing by conveying pipeline, it is simple that the present invention has structure, procedure of processing letter ensure that fiber content advantage in roughage simultaneously.

Description

A kind of straw feed automatic processing apparatus and straw feed preparation method
Technical field
The invention belongs to agricultural automation apparatus field, particularly to a kind of straw feed automatic processing apparatus and straw feed preparation method.
Background technology
Automatic technology be widely used in industry, agricultural, military affairs, scientific research, transportation, commercially, medical treatment, service and the aspect such as family.People not only can be freed from heavy physical work, part mental work and severe, dangerous working environment using automatic technology, and the organ dysfunction of people can be extended, it is greatly enhanced labor productivity, strengthen the ability of the human knowledge world and reforming world.
Greenfeed(ensilage), refer to the feedstuff that green forage is made through controlling fermentation.Ensilage has " Grass can " good reputation, and succulence is agreeable to the taste, and abnormal smells from the patient acid is fragrant, and digestibility is high, nutritious, is the first-class feedstuff of the domestic animals such as feeding cattle and sheep.
In recent years, the development of China's microbiological feed is also very swift and violent, at present, although domestic microbiological fermented feed has made great progress, but there is also some problems, as microorganism gastrointestinal tract wall to colonize effect unstable, it is used together generation antagonism with antibiotic, fermented bacterium easily inactivates, it is difficult to keep, the mechanism of action of microorganism fungus kind is unknown, the effect of microbiological feed is difficult to stable, safety in utilization problem etc., then, no-antibiotics feed starts to obtain and more and more widely payes attention to, no-antibiotics feed is with microorganism, compound enzyme is biological feed fermentation agent strain, feedstuff is converted into microbial bacteria body protein, bioactive micro peptide amino acid, microbial activity probiotic bacteria, the biological fermentation feed that compound enzymic preparation is integrated.This product not only can make up the aminoacid easily lacking in conventional feed, and other roughage raw material nutritions can be made to convert rapidly, reach enhancing and digest and absorb effect.The development of no-antibiotics feed and application,To solving, poultry grain is nervous、The abuse of antibiotic、Residual and drug resistance problems provide new thinking,For production safety、Nontoxic antibiotic-free meat product opens up an economic approach,Simultaneously,It makes full use of light industry processing byproduct and agricultural byproducts,Make low-coat scale metaplasia produce fermented feed to be possibly realized,But,It is very different with controlling wet aspect in temperature control because no-antibiotics feed and conventional feed produce,The various complexity of operation,For a long time,The production of no-antibiotics feed is from pulverizing、Flora is added to mixed fermentation,Until packaging all relies on Semi-automatic device and manually compound completes,Manually random big,Produce and control precision low,Cause Feed Manufacturing quality unstable,Simultaneously,Traditional biological fermentation is how by the way of heap fermentation,Sweat occupied ground is many,Pollution is big,Therefore,Increase with cost of labor and the raising to finished feed prescription,The production technology of research energy automated production no-antibiotics feed and high humility、High-moisture、The special installation that liquid mixes add-on system admittedly is imperative.
As Patent No.:201410372237.2 provide a kind of automatization's feedstuff generation equipment including cleaning system, crushing system, feed proportioning system, bacterium solution loading system, hybrid system and packaging system, but the said equipment procedure of processing is loaded down with trivial details, and production efficiency is relatively low.
Such as Patent No. again:201310074844.6 providing a kind of preparation method of straw green fodder, it is using the greenfeed of complex microorganism and zymolysis technique, it is simple to manufacture, nutritious, reduce coarse-fibred content and improve digestibility, but greenfeed, because belonging to one kind of roughage, preserves fiber content in feedstuff and is conducive to normally ruminating of cattle, be indispensable composition in feeding process.
Content of the invention
For drawbacks described above, the present invention devise that a kind of step is simple and high degree of automation it is ensured that in feedstuff fiber content straw feed processing unit (plant) and preparation method thereof.
A kind of straw feed automatic processing apparatus, including pulverizing chamber and blending bunker, it is provided with some pulverizing chamber in described device, equipped with material bin in pulverizing chamber, pulverizing chamber bottom connects vibrating disk, the discharging opening of vibrating disk is connected with screw conveyor pipe, described screw conveyor pipe accesses extrusion cabin, extrusion cabin accesses blending bunker, blending bunker is divided into the upper and lower, upper strata includes the flusher being arranged on top, and it is arranged on the stirring pool below flusher, it is provided with dividing plate between upper strata and lower floor, dividing plate is provided with discharge port, lower floor is located at and is provided with fermentation vat below discharge port, fermentation vat is connected with the equipment of packing by conveying pipeline.
It is provided with screen cloth below cutting machine in pulverizing chamber described further.
Pulverizing chamber described further is cased with sealing ring with the periphery of the joint of vibrating disk.
Screw conveyor Gutron described further is crossed shaftless screw driving means and is driven.
It is provided with some groups of compression rollers in extrusion cabin described further.
The bottom of fermentation vat described further is provided with temperature control device.
Equipped with movable closure at discharge port described further.
Straw feed composition described further includes corn stalk、Wheat straw、Millet straw、Rotten grass、Semen Pisi sativi is climing、Sal、Compound microelement、Compound vitamin、Leaven,Corn stalk、Wheat straw、Millet straw、Rotten grass、Semen Pisi sativi is climing to be respectively put into that to be ground into the straw that 3~7cm do not wait in respective pulverizing chamber broken,Enter vibration disc vibration through screen cloth,In the input screw conveyor pipe of broken for above-mentioned material foam batch,Realize controlling the component ratio of each raw material in feedstuff by adjusting the rotating speed of each shaftless screw driving means in the unit interval,Squeeze out in the broken importing extrusion cabin by screw conveyor pipe of straw and mixed while excessive moisture,Form meromict raw material,Described meromict raw material is inserted in the stirring pool on blending bunker upper strata,Then Sal、Compound microelement、Leaven and compound vitamin incorporate and make nutritional solution in water,Nutritional solution is injected in stirring pool by flusher,It is stirred together with meromict raw material,Form thick feedstuff semi-finished product,Feedstuff semi-finished product are put into standing in the fermentation vat of blending bunker lower floor,In holding fermentation vat, temperature is at 10~35 DEG C,Carry out anaerobic fermentation 5~12 days,The straw feed of fermented after ripening is packed as finished product by the equipment of packing.
In meromict raw material described further, corn stalk, wheat straw, millet straw, rotten grass, the climing component ratio of Semen Pisi sativi are 7:3:4:2:1.
Sal 2% is contained, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 15%, containing leaven 7% in further described feedstuff semi-finished product.
Beneficial effect
Compared with prior art the present invention have the advantage that as follows:
1st, existing straw feed processing step is:Fermentation raw material crushing, stirring is simultaneously introduced strain liquid granule processed finished products.The present invention is carried out after the step of fermentation is placed on the step for addition strain liquid is stirred, and such advantage is that expectation mixing is carried out ferment effect more preferably again, and fermentation time is shorter.And the present invention compares, procedure of processing easy advantage simple with structure with the technical scheme of the patent No. 201410372237.2;
2nd, the present invention achieves automated production and the Patent No. of feed manufacturing using shaftless screw driving means:201310074844.6 comparing the advantage that tool ensure that fiber content in roughage.
Brief description
Fig. 1 is straw feed automatic processing apparatus structure chart;
Fig. 2 is mesh structure figure.
Reference:1st, pulverizing chamber;2nd, blending bunker;3rd, material bin;4th, vibrating disk;5th, screw conveyor pipe;6th, extrusion cabin;7th, flusher;8th, stirring pool, 9, dividing plate;10th, fermentation vat;11st, sealing ring;12nd, shaftless screw driving means;13rd, screen cloth;14th, temperature control device;15th, closure;16th, conveying pipeline;17th, pack equipment;18 compression rollers.
Specific embodiment
Embodiment 1
A kind of straw feed automatic processing apparatus,Including pulverizing chamber 1 and blending bunker 2,It is provided with some pulverizing chamber 1 in described device,Equipped with material bin 3 in pulverizing chamber 1,It is provided with screen cloth 13 below cutting machine in pulverizing chamber 1,Pulverizing chamber 1 bottom connects vibrating disk 4,Pulverizing chamber 1 is cased with sealing ring 11 with the periphery of the joint of vibrating disk 4,The discharging opening of vibrating disk 4 is connected with screw conveyor pipe 5,Screw conveyor pipe 5 is driven by shaftless screw driving means 12,Described screw conveyor pipe 5 accesses extrusion cabin 6,It is provided with some groups of compression rollers in extrusion cabin 6 and squeeze 18,Extrusion cabin 6 accesses blending bunker 2,Blending bunker 2 is divided into the upper and lower,Upper strata includes the flusher 7 being arranged on top,And it is arranged on the stirring pool 8 of flusher 7 lower section,It is provided with dividing plate 9 between upper strata and lower floor,Dividing plate 9 is provided with discharge port,Equipped with the closure 15 of automatic lifting at discharge port,Lower floor is located at and is provided with fermentation vat 10 below discharge port,The bottom of fermentation 10 is provided with temperature control device 14,Fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Described straw feed composition includes corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing, Sal, compound microelement, compound vitamin, leaven, corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing to be respectively put into that to be ground into the straw that 3~7cm do not wait in respective pulverizing chamber 1 broken, enter vibrating disk 4 through screen cloth to vibrate, in the input screw conveyor pipe 5 of broken for above-mentioned material foam batch, realize controlling the component ratio of each raw material in feedstuff by adjusting the rotating speed of each shaftless screw driving means 12 in the unit interval, squeeze out in the broken importing extrusion cabin 6 by screw conveyor pipe 5 of straw and mixed while excessive moisture, form meromict raw material, corn stalk in described meromict raw material, wheat straw, millet straw, rotten grass, the climing component ratio of Semen Pisi sativi is 7:3:4:2:1, described meromict raw material is inserted in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate and make nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred together with meromict raw material, form thick feedstuff semi-finished product, Sal 2% is contained in described feedstuff semi-finished product, containing compound microelement 0.05%, containing compound vitamin 0.03%, moisture content 15%, containing leaven 7%, feedstuff semi-finished product are put into standing in the fermentation vat 10 of blending bunker 2 lower floor, in holding fermentation vat 10, temperature is at 15 DEG C, carry out anaerobic fermentation 5 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.
Embodiment 2
A kind of straw feed automatic processing apparatus,Including pulverizing chamber 1 and blending bunker 2,It is provided with some pulverizing chamber 1 in described device,Equipped with material bin 3 in pulverizing chamber 1,It is provided with screen cloth 13 below cutting machine in pulverizing chamber 1,Pulverizing chamber 1 bottom connects vibrating disk 4,Pulverizing chamber 1 is cased with sealing ring 11 with the periphery of the joint of vibrating disk 4,The discharging opening of vibrating disk 4 is connected with screw conveyor pipe 5,Screw conveyor pipe 5 is driven by shaftless screw driving means 12,Described screw conveyor pipe 5 accesses extrusion cabin 6,It is provided with some groups of compression rollers in extrusion cabin 6 and squeeze 18,Extrusion cabin 6 accesses blending bunker 2,Blending bunker 2 is divided into the upper and lower,Upper strata includes the flusher 7 being arranged on top,And it is arranged on the stirring pool 8 of flusher 7 lower section,It is provided with dividing plate 9 between upper strata and lower floor,Dividing plate 9 is provided with discharge port,Equipped with the closure 15 spinning upside down at discharge port,Lower floor is located at and is provided with fermentation vat 10 below discharge port,The bottom of fermentation 10 is provided with temperature control device 14,Fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Described straw feed composition includes corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing, Sal, compound microelement, compound vitamin, leaven, corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing to be respectively put into that to be ground into the straw that 3~7cm do not wait in respective pulverizing chamber 1 broken, enter vibrating disk 4 through screen cloth to vibrate, in the input screw conveyor pipe 5 of broken for above-mentioned material foam batch, realize controlling the component ratio of each raw material in feedstuff by adjusting the rotating speed of each shaftless screw driving means 12 in the unit interval, squeeze out in the broken importing extrusion cabin 6 by screw conveyor pipe 5 of straw and mixed while excessive moisture, form meromict raw material, corn stalk in described meromict raw material, wheat straw, millet straw, rotten grass, the climing component ratio of Semen Pisi sativi is 7:4:5:3:2, described meromict raw material is inserted in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate and make nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred together with meromict raw material, form thick feedstuff semi-finished product, Sal 3% is contained in described feedstuff semi-finished product, containing compound microelement 0.07%, containing compound vitamin 0.04%, moisture content 29%, containing leaven 10%, feedstuff semi-finished product are put into standing in the fermentation vat 10 of blending bunker 2 lower floor, in holding fermentation vat 10, temperature is at 25 DEG C, carry out anaerobic fermentation 9 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.
Embodiment 3
A kind of straw feed automatic processing apparatus,Including pulverizing chamber 1 and blending bunker 2,It is provided with some pulverizing chamber 1 in described device,Equipped with material bin 3 in pulverizing chamber 1,It is provided with screen cloth 13 below cutting machine in pulverizing chamber 1,Pulverizing chamber 1 bottom connects vibrating disk 4,Pulverizing chamber 1 is cased with sealing ring 11 with the periphery of the joint of vibrating disk 4,The discharging opening of vibrating disk 4 is connected with screw conveyor pipe 5,Screw conveyor pipe 5 is driven by shaftless screw driving means 12,Described screw conveyor pipe 5 accesses extrusion cabin 6,It is provided with some groups of compression rollers in extrusion cabin 6 and squeeze 18,Extrusion cabin 6 accesses blending bunker 2,Blending bunker 2 is divided into the upper and lower,Upper strata includes the flusher 7 being arranged on top,And it is arranged on the stirring pool 8 of flusher 7 lower section,It is provided with dividing plate 9 between upper strata and lower floor,Dividing plate 9 is provided with discharge port,Equipped with the closure 15 of left and right translation at discharge port,Lower floor is located at and is provided with fermentation vat 10 below discharge port,The bottom of fermentation 10 is provided with temperature control device 14,Fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Described straw feed composition includes corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing, Sal, compound microelement, compound vitamin, leaven, corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing to be respectively put into that to be ground into the straw that 3~7cm do not wait in respective pulverizing chamber 1 broken, enter vibrating disk 4 through screen cloth to vibrate, in the input screw conveyor pipe 5 of broken for above-mentioned material foam batch, realize controlling the component ratio of each raw material in feedstuff by adjusting the rotating speed of each shaftless screw driving means 12 in the unit interval, squeeze out in the broken importing extrusion cabin 6 by screw conveyor pipe 5 of straw and mixed while excessive moisture, form meromict raw material, corn stalk in described meromict raw material, wheat straw, millet straw, rotten grass, the climing component ratio of Semen Pisi sativi is 6:1:1:7:5, described meromict raw material is inserted in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate and make nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred together with meromict raw material, form thick feedstuff semi-finished product, Sal 1% is contained in described feedstuff semi-finished product, containing compound microelement 0.03%, containing compound vitamin 0.02%, moisture content 20%, containing leaven 4%, feedstuff semi-finished product are put into standing in the fermentation vat 10 of blending bunker 2 lower floor, in holding fermentation vat 10, temperature is at 35 DEG C, carry out anaerobic fermentation 12 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.

Claims (10)

1. a kind of straw feed automatic processing apparatus, including pulverizing chamber(1)And blending bunker(2)It is characterised in that:It is provided with some pulverizing chamber in described device(1), pulverizing chamber(1)On equipped with material bin(3), pulverizing chamber(1)Bottom connects vibrating disk(4), vibrating disk(4)Discharging opening be connected with screw conveyor pipe(5), described screw conveyor pipe(5)Access extrusion cabin(6), extrusion cabin(6)Access blending bunker(2), blending bunker(2)It is divided into the upper and lower, upper strata includes the flusher being arranged on top(7), and it is arranged on flusher(7)The stirring pool of lower section(8), between upper strata and lower floor, it is provided with dividing plate(9), dividing plate(9)It is provided with discharge port, lower floor is located at and is provided with fermentation vat below discharge port(10), fermentation vat(10)By conveying pipeline(16)With the equipment of packing(17)Connection.
2. straw feed automatic processing apparatus according to claim 1 it is characterised in that:Described pulverizing chamber(1)In cutting machine below be provided with screen cloth(13).
3. straw feed automatic processing apparatus according to claim 2 it is characterised in that:Described pulverizing chamber(1)With vibrating disk(4)The periphery of joint be cased with sealing ring(11).
4. straw feed automatic processing apparatus according to claim 1 it is characterised in that:Described screw conveyor pipe(5)By shaftless screw driving means(12)Drive.
5. straw feed automatic processing apparatus according to claim 1 it is characterised in that:It is provided with some groups of compression rollers in described extrusion cabin(18).
6. straw feed automatic processing apparatus according to claim 1 it is characterised in that:Described fermentation vat(10)Bottom be provided with temperature control device(14).
7. straw feed automatic processing apparatus according to claim 1 it is characterised in that:Equipped with movable closure at described discharge port(15).
8. according to claim 1 device straw feed preparation method it is characterised in that:Described straw feed composition includes that corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi be climing, Sal, compound microelement, compound vitamin, leaven, and corn stalk, wheat straw, millet straw, rotten grass, Semen Pisi sativi is climing is respectively put into respective pulverizing chamber(1)In be ground into 3~7cm not wait straw broken, through screen cloth enter vibrating disk(4)Vibration, the input screw conveyor pipe of broken for above-mentioned material foam batch(5)In, by adjusting each shaftless screw driving means in the unit interval(12)Rotating speed come to realize control feedstuff in each raw material component ratio, straw broken by screw conveyor pipe(5)Import extrusion cabin(6)In squeeze out and mixed while excessive moisture, form meromict raw material, meromict raw material inserted blending bunker(2)The stirring pool on upper strata(8)In, then Sal, compound microelement, leaven and compound vitamin are incorporated and in water, make nutritional solution, nutritional solution passes through flusher(7)Injection stirring pool(8)Interior, it is stirred together with meromict raw material, form thick feedstuff semi-finished product, feedstuff semi-finished product are put into blending bunker(2)The fermentation vat of lower floor(10)Interior standing, keeps fermentation vat(10)Middle temperature, at 10~35 DEG C, carries out anaerobic fermentation 5~12 days, the straw feed of fermented after ripening by the equipment of packing(17)It is packed as finished product.
9. straw feed preparation method according to claim 8 it is characterised in that:In described meromict raw material, corn stalk, wheat straw, millet straw, rotten grass, the climing component ratio of Semen Pisi sativi are 7:3:4:2:1.
10. straw feed preparation method according to claim 9 it is characterised in that:Sal 1% is contained, containing compound microelement 0.05%, containing compound vitamin 0.07%, moisture content 15%, containing leaven 7% in described feedstuff semi-finished product.
CN201410644749.XA 2014-11-14 2014-11-14 A kind of straw feed automatic processing apparatus and straw feed preparation method Expired - Fee Related CN104397858B (en)

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