CN201398441Y - Continuous fermentation device for solid materials of biological feed and biological fertilizer - Google Patents
Continuous fermentation device for solid materials of biological feed and biological fertilizer Download PDFInfo
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- CN201398441Y CN201398441Y CN2009200451265U CN200920045126U CN201398441Y CN 201398441 Y CN201398441 Y CN 201398441Y CN 2009200451265 U CN2009200451265 U CN 2009200451265U CN 200920045126 U CN200920045126 U CN 200920045126U CN 201398441 Y CN201398441 Y CN 201398441Y
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Abstract
The utility model discloses a continuous fermentation device for solid materials of biological feed and biological fertilizer. The device comprises a fermentation cylinder, a mixing shaft, a mixing impeller, a feeding device, a discharge device, a controller and a temperature sensor, wherein the mixing shaft is a hollow shaft, and the hollow mixing shaft is connected to the outside by an upper rotating joint and a lower rotating joint respectively; the hollow shaft of the mixing impeller and the hollow mixing shaft are connected and communicated with each other, and a plurality of radial through holes are arranged on the hollow shaft of the mixing impeller; and the device is mainly characterized in that the discharge amount in unit time of the discharge device and the feeding amount in unit time of the feeding device are equal. The device is also provided with an automatic control device. Therefore, the device has the obvious characteristics of high continuous production work efficiency, stable quality of finished products, low production cost and the like.
Description
Technical field
The solid material that the utility model relates to a kind of biological feedstuff, the bio-feritlizer equipment that continuously ferments belongs to the bioengineering equipment technology.
Background technology
Existing biological feedstuff or bio-feritlizer all are to be main solid material with grouts or vinasse or straw etc., after described material grafting specified strain, insert in the Zymolysis Equipment, and be prepared by the growth procreation fermentation of bacterial classification.
And present described Zymolysis Equipment is the batch (-type) Zymolysis Equipment mostly.Because the production process of prior art Zymolysis Equipment, it is the batch production process, thereby its production efficiency is low, manufactured goods quality instability, and the miscellaneous equipment supporting with it is a lot of, if will improve manufactured goods output, to increase equipment amount undoubtedly, so not only strengthen equipment investment, increase energy resource consumption, and increased the complexity of field management, strengthened the managerial cost that comprises personnel's wage.
Along with the development that agricultural economy is maked rapid progress, the demand of biological feedstuff and bio-feritlizer grows with each passing day.In order to satisfy the demand of agro based economic development to biological feedstuff and bio-feritlizer, biological feedstuff, the bio-feritlizer factory of China various places annual output hundreds of thousands under preparation tonne.If grassroot project still adopts the batch (-type) Zymolysis Equipment, then its land resource amount of investment and equipment investment amount are very considerable beyond doubt, and the production cost of its manufactured goods also is difficult to lower.For this reason, provide a kind of solid material equipment that continuously ferments, just become expectation in the industry.
Summary of the invention
The utility model aims to provide a kind of production efficiency height, and the solid material of the stay-in-grade biological feedstuff of manufactured goods, the bio-feritlizer equipment that continuously ferments is to overcome the structural deficiency of prior art.
The utility model is realized the technical though of its purpose: the one, take vertical digester version, and solid material is from top to bottom flowed by its deadweight; Two provide the version that a kind of inlet amount and load are consistent, in the hope of realizing continuous production; Three provide a kind of version by several paddle branch aspect air inlets, admission and water inlet, accomplish air feed, steam supply and water supply uniformity in the hope of each aspect in fermentation tank as far as possible, satisfy growth, growth, breeding, different demands to required oxygen, moisture content and temperature, by the above three kinds of primary structure form, realize the purpose that the utility model will be realized.
The utility model realizes that the technical scheme of its purpose is:
The solid material of a kind of biological feedstuff, the bio-feritlizer equipment that continuously ferments, comprise fermentation tank, with the upper and lower shaft that is dynamically connected of fermentation tank by the stirring motor driving, the some paddles that connect to form by paddle axle and blade that are connected with shaft, be located at the feed arrangement on the fermentation tank deck, be located at the drawing mechanism of fermentation tank discharging opening, have the controller of micro computer and insert fermentation tank temperature inside sensor; Be provided with bleeder port on the top of fermentation tank, its innovative point is:
A, described shaft are hollow shafts; Be positioned at the bottom and the top thereof of described hollow shaft, be respectively equipped with the lower swivel and the last swivel joint that connect with hollow shaft; Described lower swivel is provided with and is connected with its pipeline and draws the outer lower linking tube of fermentation tank; The described swivel joint of going up is connected with the upper connecting tube pipeline; Lower linking tube can be connected with source of the gas, water source and vapour source;
B, described paddle axle are hollow paddle axles; Described hollow paddle axle is connected perforation with hollow shaft; Hollow paddle axle is provided with several radial direction through hole, and described several through holes are arranged apart along the length direction of hollow paddle axle;
C, described drawing mechanism and feed arrangement are all accepted controller control; Make the load of drawing mechanism unit interval by the control of controller, equate with the inlet amount of feed arrangement unit interval.
By above given technical scheme, realize the content description of its purpose technical though in conjunction with the utility model, can understand that the utility model realized its purpose that will realize.
Further innovative point of the present utility model is:
Described blade is connected with the paddle axle, is that blade is to tilt and arranges and to be connected with the paddle axle.Because blade is the layout that tilts, and make blade axially produce upwards component, and solid material is upwards dialled along shaft by the revolution of paddle axle.So not only can prolong the time that solid material exists in fermentation tank, and difficult generation of solid material hardened, further help oxygen supply, water supply, make bacterial classification living environment temperature uniformity bacterial classification.Further effectively to improve the quality of manufactured goods.
Described some paddles are connected with shaft, and to be some paddles along the shaft cylindrical be revolves spiral and arrange and connect.Its purpose is that solid material moves downward in the fermentation tank to being present in, and certain kinetic energy is provided.Owing to the growth procreation of solid material in the fermentation tank, be that the slow centre portion of upper and lower two sections is very fast, therefore, and the paddle in the centre portion of bacterial classification logarithmic growth, the density of shape layout is higher relatively in the shape of a spiral.
Described drawing mechanism and feed arrangement, both are the screw-pushing type pay-off; First driving motor of drawing mechanism and second driving motor of feed arrangement are variable-frequency motor or servomotor; Described first driving motor and second driving motor are all accepted controller control.Certainly, be not limited thereto.By this technical scheme, regulate the rotating speed of first driving motor and second driving motor by controller, realize the consistent of inlet amount and load; And described charging and discharging amount can be implemented to adjust by controller according to fermentation period.
Described stirring motor is variable-frequency motor or servomotor; Described stirring motor is accepted controller control.That is to say that the rotating speed of shaft can be implemented to adjust by controller according to the material fermentation character.
Described temperature sensor is connected with controller; Lower linking tube is connected with the magnetic valve pipeline; Described magnetic valve is accepted controller control.That is to say, the real-time temperature that can experience according to temperature sensor, by magnetic valve, air inlet, water inlet and throttle flow are adjusted in control, guarantee that fermentation temperature is in the normal process claimed range all the time by controller.
After technique scheme is implemented in full, the production efficiency height that the utility model had, characteristics such as manufactured goods steady quality are conspicuous.Under the condition of identical annual production, to compare with the batch (-type) Zymolysis Equipment, equipment investment of the present utility model, land resource investment and production cost etc. all have very significantly and reduce.
Description of drawings
Fig. 1 is the structural representation of a kind of specific embodiment of the utility model; Bleeder port shown in the figure 11 can be used as the maintenance personal and enters the interior inlet of tank body, also is positioned at the position of bleeder port 11 in fermentation tank, along the vertical direction of tank body, is provided with the cat ladder (not drawing among the figure) up and down for personnel;
Fig. 2 is a kind of shaft 2 of the utility model, with paddle axle 3-1 assembling connection status schematic diagram; 2-1 shown in the figure is a connector;
Fig. 3 is the utility model a kind of paddle axle 3-1 and blade 3-2 assembling connection status schematic diagram;
Fig. 4 is that the control of a kind of controller 13 of the utility model concerns schematic diagram.
The specific embodiment
Below contrast accompanying drawing, by the description of the specific embodiment, the utility model is described in further detail.
One of specific embodiment please be joined and be read accompanying drawing 1～4.
The solid material of a kind of biological feedstuff, the bio-feritlizer equipment that continuously ferments, comprise fermentation tank 1, with the fermentation tank 1 upper and lower shaft 2 that is dynamically connected by stirring motor 10 drivings, the some paddles 3 that connect to form by paddle axle 3-1 and blade 3-2 that are connected with shaft 2, be located at the feed arrangement 7 on fermentation tank 1 top, be located at the drawing mechanism 6 of fermentation tank 1 discharging opening, have the controller 13 of micro computer and insert fermentation tank 1 temperature inside sensor 12; On the top of fermentation tank 1, be provided with bleeder port 11, and described shaft 2 is hollow shafts; Be positioned at the bottom and the top thereof of described hollow shaft 2, be respectively equipped with the lower swivel 4 and the last swivel joint 9 that connect with hollow shaft 2; Described lower swivel 4 is provided with and is connected with its pipeline and draws the outer lower linking tube 5 of fermentation tank 1; The described swivel joint 9 of going up is connected with upper connecting tube 8 pipelines; Lower linking tube 5 can be connected with source of the gas, water source and vapour source; Described paddle axle 3-1 is hollow paddle axle; Described hollow paddle axle 3-1 is connected perforation with hollow shaft 2; Hollow paddle axle 3-1 is provided with several radial direction through hole 3-1-1, and described several through holes 3-1-1 is arranged apart along the length direction of hollow paddle axle 3-1; Described drawing mechanism 6 and feed arrangement 7 are all accepted controller 13 controls; Control by controller 13 makes the drawing mechanism load of 6 unit interval, equates with the inlet amount of 7 unit interval of feed arrangement.And described drawing mechanism 6 and feed arrangement 7, both are the screw-pushing type pay-off; First driving motor 6-1 of drawing mechanism 6 and the second driving motor 7-1 of feed arrangement 7 are variable-frequency motor or servomotor; The described first driving motor 6-1 and the second driving motor 7-1 all accept controller 13 controls.Described stirring motor 10 is variable-frequency motor or servomotor, and described stirring motor 10 is accepted controller 13 controls; Described temperature sensor 12 is connected with controller 13; Lower linking tube 5 is connected with magnetic valve 14 pipelines; Described magnetic valve 14 is accepted controller 13 controls.
Two of the specific embodiment is shown in accompanying drawing 1～4.
The solid material of a kind of biological feedstuff, the bio-feritlizer equipment that continuously ferments, comprise fermentation tank 1, with the fermentation tank 1 upper and lower shaft 2 that is dynamically connected by stirring motor 10 drivings, the some paddles 3 that connect to form by paddle axle 3-1 and blade 3-2 that are connected with shaft 2, be located at the feed arrangement 7 on fermentation tank 1 top, be located at the drawing mechanism 6 of fermentation tank 1 discharging opening, have the controller 13 of micro computer and insert fermentation tank 1 temperature inside sensor 12; On the top of fermentation tank 1, be provided with bleeder port 11, and described shaft 2 is hollow shafts; Be positioned at the bottom and the top thereof of described hollow shaft 2, be respectively equipped with the lower swivel 4 and the last swivel joint 9 that connect with hollow shaft 2; Described lower swivel 4 is provided with and is connected with its pipeline and draws the outer lower linking tube 5 of fermentation tank 1; The described swivel joint 9 of going up is connected with upper connecting tube 8 pipelines; Lower linking tube 5 can be connected with source of the gas, water source and vapour source; Described paddle axle 3-1 is hollow paddle axle; Described hollow paddle axle 3-1 is connected perforation with hollow shaft 2; Hollow paddle axle 3-1 is provided with several radial direction through hole 3-1-1, and described several through holes 3-1-1 is arranged apart along the length direction of hollow paddle axle 3-1; And described drawing mechanism 6 and feed arrangement 7 are all accepted controller 13 controls; Control by controller 13 makes the drawing mechanism load of 6 unit interval, equates with the inlet amount of 7 unit interval of feed arrangement; Described blade 3-2 is connected with paddle axle 3-1's, is that blade 3-2 is to tilt and arranges and to be connected with paddle axle 3-1.Described some paddles 3 are connected with shaft 2, and to be some paddles 3 along shaft 2 cylindricals be revolves spiral and arrange and connect.Described drawing mechanism 6 and feed arrangement 7, both are the screw-pushing type pay-off; First driving motor 6-1 of drawing mechanism 6 and the second driving motor 7-1 of feed arrangement 7 are variable-frequency motor or servomotor; The described first driving motor 6-1 and the second driving motor 7-1 all accept controller 13 controls.Described stirring motor 10 is variable-frequency motor or servomotor; Described stirring motor 10 is accepted controller 13 controls.Described temperature sensor 12 is connected with controller 13; Lower linking tube 5 is connected with magnetic valve 14 pipelines; Described magnetic valve 14 is accepted controller 13 controls.
Above-mentioned two specific embodiment both had been applicable to the aerobic fermentation scheme, also were applicable to the anaerobic fermentation scheme.Only only when implementing the anaerobic fermentation scheme, as long as stop air feed and/or steam supply in fermentation tank.
The utility model first sample trial effect is good.Production scale with 200,000 tons of materials of annual production is calculated, with several 50M
3The utility model of fermentation tank can be finished.Under the condition of identical annual production, than batch (-type) Zymolysis Equipment, can save gross investment about 30%, production cost descends 15～20%.Tangible economic results in society have been obtained.
Claims (6)
1, the solid material of a kind of biological feedstuff, the bio-feritlizer equipment that continuously ferments, comprise fermentation tank (1), with the upper and lower shaft (2) that is dynamically connected of fermentation tank (1) by stirring motor (10) driving, the some paddles (3) that connect to form by paddle axle (3-1) and blade (3-2) that are connected with shaft (2), be located at the feed arrangement (7) on fermentation tank (1) top, be located at the drawing mechanism (6) of fermentation tank (1) discharging opening, have the controller (13) of micro computer and insert fermentation tank (1) temperature inside sensor (12); On the top of fermentation tank (1), be provided with bleeder port (11), it is characterized in that:
A, described shaft (2) are hollow shafts; Be positioned at the bottom and the top thereof of described hollow shaft (2), be respectively equipped with the lower swivel (4) and the last swivel joint (9) that connect with hollow shaft (2); Described lower swivel (4) is provided with and is connected with its pipeline and draws the outer lower linking tube (5) of fermentation tank (1); The described swivel joint (9) of going up is connected with upper connecting tube (8) pipeline; Lower linking tube (5) can be connected with source of the gas, water source and vapour source;
B, described paddle axle (3-1) are hollow paddle axles; Described hollow paddle axle (3-1) is connected perforation with hollow shaft (2); Hollow paddle axle (3-1) is provided with several radial direction through hole (3-1-1), and described several through holes (3-1-1) are arranged apart along the length direction of hollow paddle axle (3-1);
C, described drawing mechanism (6) and feed arrangement (7) are all accepted controller (13) control; Control by controller (13) makes the drawing mechanism load of (6) unit interval, equates with the inlet amount of feed arrangement (7) unit interval.
2, the solid material of biological feedstuff according to claim 1, the bio-feritlizer equipment that continuously ferments is characterized in that described blade (3-2) is connected with paddle axle (3-1), is that blade (3-2) is to tilt and arranges and be connected with paddle axle (3-1).
3, the solid material of biological feedstuff according to claim 1, the bio-feritlizer equipment that continuously ferments, it is characterized in that, described some paddles (3) are connected with shaft (2), and to be some paddles (3) along shaft (2) cylindrical be revolves spiral and arrange and connect.
4, the solid material of biological feedstuff according to claim 1, the bio-feritlizer equipment that continuously ferments is characterized in that, described drawing mechanism (6) and feed arrangement (7), and both are the screw-pushing type pay-off; First driving motor (6-1) of drawing mechanism (6) and second driving motor (7-1) of feed arrangement (7) are variable-frequency motor or servomotor; Described first driving motor (6-1) and second driving motor (7-1) are all accepted controller (13) control.
5, the solid material of biological feedstuff according to claim 1, the bio-feritlizer equipment that continuously ferments is characterized in that described stirring motor (10) is variable-frequency motor or servomotor; Described stirring motor (10) is accepted controller (13) control.
6, the solid material of biological feedstuff according to claim 1, the bio-feritlizer equipment that continuously ferments is characterized in that described temperature sensor (12) is connected with controller (13); Lower linking tube (5) is connected with magnetic valve (14) pipeline; Described magnetic valve (14) is accepted controller (13) control.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200451265U CN201398441Y (en) | 2009-05-07 | 2009-05-07 | Continuous fermentation device for solid materials of biological feed and biological fertilizer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009200451265U CN201398441Y (en) | 2009-05-07 | 2009-05-07 | Continuous fermentation device for solid materials of biological feed and biological fertilizer |
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| CN201398441Y true CN201398441Y (en) | 2010-02-10 |
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| CN2009200451265U Expired - Fee Related CN201398441Y (en) | 2009-05-07 | 2009-05-07 | Continuous fermentation device for solid materials of biological feed and biological fertilizer |
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| CN101911898A (en) * | 2010-08-26 | 2010-12-15 | 朱金华 | Method for factory production of edible fungi |
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