CN104109632B - A kind of large-scale outer driving Integral horizontal type rotates continuous biogas dry fermentation device and method - Google Patents

A kind of large-scale outer driving Integral horizontal type rotates continuous biogas dry fermentation device and method Download PDF

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CN104109632B
CN104109632B CN201410137257.1A CN201410137257A CN104109632B CN 104109632 B CN104109632 B CN 104109632B CN 201410137257 A CN201410137257 A CN 201410137257A CN 104109632 B CN104109632 B CN 104109632B
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杨宏
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Abstract

A kind of large-scale outer driving Integral horizontal type rotates continuous biogas dry fermentation device and method, belongs to dry fermentation technical field。Adopting and built-in be fixed on fermentation cabin inwall, run through the principal screw wing and the parts transversely fin in whole fermentation cabin, when tank body rotates, built-in fin rotates with tank body, in order to realize fermentation materials stirring and overall to the propelling of discharging opening。Main rotor flight is fixed by interval fixing point with inner tank wall, and helical wing plate is with forming certain gap between inner tank wall, it is ensured that mixing of materials, inoculation and fermentation and discharge。Present invention achieves the not batch mixing of whole course of reaction, make fermentation more thorough。

Description

一种大型外驱动整体卧式旋转连续沼气干式发酵装置及方法A large-scale external drive overall horizontal rotary continuous biogas dry fermentation device and method

技术领域technical field

本发明属于干式发酵技术领域,特别涉及一种大型外驱动整体卧式旋转连续沼气干式发酵装置及方法。The invention belongs to the technical field of dry fermentation, and in particular relates to a large externally driven integral horizontal rotary continuous biogas dry fermentation device and method.

背景技术Background technique

《国家中长期科学和技术发展规划纲要(2006-2020年)》针对我国资源短缺、能源结构单一、环境恶化等制约可持续发展的突出问题,围绕建设资源节约型和环境友好型社会的迫切需求,提出了大力加强清洁能源生产与环境保护结合等系列技术开发与集成应用,提升科技对可持续发展的支撑和引领能力,并将培育和发展清洁能源生产、资源循环利用、控制环境污染等战略性新兴产业,加强技术研发、集成应用和产业化示范作为今后我国科技发展的总体部署之一,这其中部分核心内容是生物质资源的高效利用和由这些物质引起的污染有效控制。生物质新能源产业的技术提升和大型规模化实现,要求要发展先进的高效生物发酵技术,以及围绕着核心发酵技术研制大型的沼气发酵装备。"National Medium and Long-Term Science and Technology Development Plan (2006-2020)" focuses on the urgent needs of building a resource-saving and environment-friendly society in response to the outstanding problems that restrict sustainable development such as resource shortages, single energy structures, and environmental degradation in my country , proposed to vigorously strengthen the development and integrated application of a series of technologies such as the combination of clean energy production and environmental protection, to enhance the support and leadership of science and technology for sustainable development, and to cultivate and develop strategies such as clean energy production, resource recycling, and environmental pollution control As one of the overall arrangements for the development of science and technology in my country in the future, strengthening technology research and development, integrated application and industrialization demonstration is one of the overall plans for the development of science and technology. Part of the core content is the efficient use of biomass resources and the effective control of pollution caused by these substances. The technological improvement and large-scale realization of the biomass new energy industry require the development of advanced and efficient bio-fermentation technology, as well as the development of large-scale biogas fermentation equipment around the core fermentation technology.

干式厌氧发酵通常是指发酵原料的干物质含量在20%~40%,原料呈固态或半固态,处理过程中产生发酵沼液污水少,发酵剩余物可制成有机肥料,基本上实现零污染物排放,干式发酵甲烷含量高(60%)、硫含量低。Dry anaerobic fermentation usually means that the dry matter content of the fermentation raw material is 20% to 40%, the raw material is solid or semi-solid, the fermentation biogas slurry sewage is produced during the treatment process, and the fermentation residue can be made into organic fertilizer, which basically realizes Zero pollutant emission, dry fermentation with high methane content (60%) and low sulfur content.

传统的沼气发酵存在如下问题:1)沼气发酵不能真正实现连续生产,多数大型装置只能采用间歇式;2)大型干式发酵仓体积庞大,物料干物质含量高,物料搅拌不均匀;3)沼气发酵时间周期长,搅拌中由于(新、旧)物料返混而出现出仓物料发酵不完全;4)大型沼气发酵多采用发酵液回流方式进行接种,对于大物料量而言,很难做到接种均匀;5)根据有机物沼气发酵产气理论曲线,大量沼气产生是在发酵前期(尤其是高温发酵),为了节省加热能量,在整个沼气发酵过程中,可以考虑高产气期进行加热,后期采用发酵物质自然温度进行发酵。Traditional biogas fermentation has the following problems: 1) Biogas fermentation cannot truly achieve continuous production, and most large-scale devices can only use intermittent; 2) Large-scale dry-type fermentation bins are bulky, with high dry matter content and uneven mixing of materials; 3) The time period of biogas fermentation is long, and incomplete fermentation occurs due to the back-mixing of (new and old) materials during stirring; 4) Large-scale biogas fermentation mostly adopts the method of backflow of fermentation liquid for inoculation, which is difficult to do for large amounts of materials 5) According to the theoretical curve of organic biogas fermentation gas production, a large amount of biogas is produced in the early stage of fermentation (especially high-temperature fermentation). Fermentation is carried out at the natural temperature of the fermented material.

本次发明就是基于上述背景结合我国所具有的生物质资源开发研制的适合于规模化沼气生产的装置。This invention is a device suitable for large-scale biogas production developed based on the above-mentioned background combined with the development of biomass resources in my country.

发明内容:Invention content:

大型外驱动整体卧式旋转连续沼气干式发酵装置及方法,采用两相厌氧发酵工艺,整个系统分为水解酸化发酵部分和甲烷发酵部分。The large-scale external drive overall horizontal rotary continuous biogas dry fermentation device and method adopts a two-phase anaerobic fermentation process, and the whole system is divided into a hydrolysis acidification fermentation part and a methane fermentation part.

一种大型外驱动整体卧式旋转连续沼气干式发酵装置,其特征在于,主要包括甲烷发酵舱、水解发酵舱、进料仓、水解进料螺旋泵、水解进料蒸汽加热换热器、水解出料及物料调节仓、甲烷发酵舱进料螺旋泵、甲烷进料蒸汽加热换热器;A large-scale externally driven overall horizontal rotary continuous biogas dry fermentation device, characterized in that it mainly includes a methane fermentation cabin, a hydrolysis fermentation cabin, a feed bin, a hydrolysis feed screw pump, a hydrolysis feed steam heating heat exchanger, a hydrolysis feed Discharge and material adjustment bin, methane fermentation chamber feed screw pump, methane feed steam heating heat exchanger;

甲烷发酵舱、水解发酵舱均为圆柱型舱体,圆柱舱体内固定有主螺旋翼片,主螺旋翼片是具有宽度的片状物围绕圆柱舱体中心轴盘旋而成的螺旋结构,在螺旋结构径向的片状物互相平行且基本垂直螺旋结构的中心轴,主螺旋翼片自圆柱舱体的底端一直延伸到圆柱舱体的顶端,主螺旋翼片与圆柱舱体内表面具有缝隙,主螺旋翼片径向外侧的片状物通过分散的螺旋翼片固定柱与圆柱舱体内表面固定;在主螺旋翼片上还设有横向翼片,横向翼片是由一组平行的长圆杆组成,长圆杆与主螺旋翼片中心轴平行,长圆杆之间均有空隙,主螺旋翼片的内径到外径之间分布有长圆杆,在主螺旋翼片的径面上横向翼片的长圆杆为直线布局或弧线布局,优选横向翼片与主螺旋翼片的半径之间具有偏离角度,即横向翼片两端的长圆杆不在主螺旋翼片的同一直径上,横向翼片的长圆杆横穿并固定在主螺旋翼片的片状物上;圆柱舱体自底部到中部某高度的主螺旋翼片上布有横向翼片,圆柱舱体顶部的主螺旋翼片上没有布局横向翼片;主螺旋翼片的径面上分布多个横向翼片;圆柱舱体的底部开口由机械密封盘密封,圆柱舱体相对机械密封盘能够转动,机械密封盘密封上设有进料口;圆柱舱体的顶部开口由出料机械密封盘密封,出料机械密封盘上设有排气管和出料管;Both the methane fermentation cabin and the hydrolysis fermentation cabin are cylindrical cabins, and the main screw fins are fixed in the cylindrical cabins. The radial sheets of the structure are parallel to each other and basically perpendicular to the central axis of the helical structure. The main helical fins extend from the bottom of the cylindrical cabin to the top of the cylindrical cabin. There is a gap between the main helical fins and the inner surface of the cylindrical cabin. The sheet on the radially outer side of the main helical fin is fixed to the inner surface of the cylindrical cabin through dispersed helical fin fixing columns; the main helical fin is also provided with transverse fins, which are composed of a group of parallel long round rods , the long round rods are parallel to the central axis of the main screw fins, there are gaps between the long round rods, and there are long round rods distributed between the inner diameter and the outer diameter of the main screw fins, and the oblong circles of the transverse fins on the radial surface of the main screw fins The rods are arranged in a straight line or an arc. It is preferable that there is a deviation angle between the radius of the transverse fin and the main spiral fin, that is, the long round rods at both ends of the transverse fin are not on the same diameter of the main spiral fin, and the long round rods of the transverse fin are not on the same diameter of the main spiral fin. Transverse and fixed on the sheets of the main spiral fins; the main spiral fins at a certain height from the bottom to the middle of the cylindrical cabin are equipped with transverse fins, and there are no transverse fins on the main spiral fins at the top of the cylindrical cabin; A plurality of transverse fins are distributed on the radial surface of the main spiral fin; the bottom opening of the cylindrical cabin is sealed by a mechanical sealing disc, and the cylindrical cabin can rotate relative to the mechanical sealing disc, and a feed port is provided on the mechanical sealing disc seal; the cylindrical cabin The top opening of the body is sealed by the discharge mechanical seal plate, and the discharge mechanical seal plate is provided with an exhaust pipe and a discharge pipe;

进料仓(8)内通过搅拌机(7)设有搅拌设备,进料仓(8)依次经由水解进料螺旋泵(9)、水解酸化进料蒸汽加热换热器(10),水解酸化进料蒸汽加热换热器(10)经过水解发酵舱进料管(20)与水解发酵舱进料机械密封盘(26)的进料口连接;水解发酵舱出料机械密封盘(27)的出料管由水解发酵舱出料管(22)与水解出料及物料调节仓(14)连接水解出料及物料调节仓(14)依次与甲烷发酵舱进料螺旋泵(15)、甲烷进料蒸汽加热换热器(16)连接,甲烷进料蒸汽加热换热器(16)由甲烷发酵舱进料管(23)与甲烷发酵舱进料机械密封盘(28)的进料口连接;The feed bin (8) is equipped with stirring equipment through the mixer (7). The feed bin (8) passes through the hydrolysis feed screw pump (9) and the hydrolysis acidification feed steam heating heat exchanger (10) sequentially. The feed steam heating heat exchanger (10) is connected to the inlet of the hydrolysis fermentation cabin feed mechanical seal plate (26) through the feed pipe (20) of the hydrolysis fermentation cabin; the outlet of the hydrolysis fermentation cabin discharge mechanical seal plate (27) is The feed pipe is connected to the hydrolysis fermentation chamber discharge pipe (22) and the hydrolysis discharge and material adjustment chamber (14). The hydrolysis discharge and material adjustment chamber (14) is sequentially connected to the methane fermentation chamber feed screw pump (15) and the methane feed steam heating. The heat exchanger (16) is connected, and the methane feed steam heating heat exchanger (16) is connected with the feed port of the methane fermentation cabin feed mechanical seal plate (28) by the methane fermentation cabin feed pipe (23);

水解发酵舱、甲烷发酵舱均倾斜放置,水解发酵舱、甲烷发酵舱的排气管位于出料管的上方;水解发酵舱外表面设有水解发酵舱外驱动齿轮(12),水解发酵舱外驱动齿轮(12)与水解发酵舱低位外驱动装置(11)和水解发酵舱高位外驱动装置(13)配合,能够驱动水解发酵舱旋转;甲烷发酵舱外表面设有甲烷发酵舱外驱动齿轮(18),甲烷发酵舱外驱动齿轮(18)与甲烷发酵舱低位外驱动装置(17)和甲烷发酵舱高位外驱动装置(19)配合,能够驱动甲烷发酵舱旋转。The hydrolysis fermentation cabin and the methane fermentation cabin are placed obliquely, and the exhaust pipes of the hydrolysis fermentation cabin and the methane fermentation cabin are located above the discharge pipe; the external surface of the hydrolysis fermentation cabin is provided with a driving gear (12) outside the hydrolysis fermentation cabin. The driving gear (12) cooperates with the low-level external drive device (11) of the hydrolysis fermentation cabin and the high-level external drive device (13) of the hydrolysis fermentation cabin to drive the rotation of the hydrolysis fermentation cabin; the external surface of the methane fermentation cabin is provided with a methane fermentation external drive gear ( 18), the driving gear (18) outside the methane fermentation cabin cooperates with the low-level external driving device (17) of the methane fermentation cabin and the high-level external driving device (19) of the methane fermentation cabin, and can drive the rotation of the methane fermentation cabin.

采用上述装置进行连续发酵的方法,其特征在于,包括以下步骤:The method for continuous fermentation using the above-mentioned device is characterized in that, comprising the following steps:

将发酵生物质混合料按比例投入进料仓(8)中,在进料搅拌机7搅拌下使物料均质,物料经水解进料螺旋泵(9)加压和水解酸化进料蒸汽加热换热器(10)加热经水解酸化进料管道(20)进入水解发酵舱中,水解发酵舱(4)工作时以较慢的速度旋转,而水解发酵舱进料机械密封盘(26)不旋转,水解发酵密封转盘(26)同水解发酵舱(4)之间通过机械密封实现动和静的密封连接;进入水解发酵舱(4)的物料,在水解发酵舱主螺旋翼片(5)的推动和水解发酵舱横向翼片(6)的不断搅拌下,沿着水解发酵舱(4)的中心轴方向,向水解发酵舱出料口方向缓慢推进;在水解发酵过程中,由于整个水解发酵舱(4)呈倾斜卧式放置,发酵过程中产生的发酵液将沿着水解发酵舱主螺旋翼片(5)和水解发酵舱(4)内壁所设置的缝隙(32)流到水解发酵舱(4)下部,流至水解发酵舱(4)下部的发酵液,在呈旋转状态的水解发酵主螺旋翼片(5)和水解发酵舱横向翼片(6)的共同搅拌作用下,完成发酵液同新进物料的搅拌混合,该过程实现了物料的均匀接种和水解发酵过程的搅拌;经过水解发酵完成的物料,被水解发酵主螺旋翼片(5)推送至水解发酵出料管(22)的位置,该部位水解发酵舱出料密封盘固定连接着水解发酵舱出料管(22)和水解发酵舱排气管(21);运行时水解发酵舱(4)转动,而水解发酵舱出料密封盘(27)不转动,两者同进料机械密封方式一样,通过机械密封实现无泄漏承压连接;物料沿水解发酵舱出料管(22)离开水解发酵舱(4),进入水解出料及物料调节仓(14),物料在此完成pH调节,然后经甲烷发酵舱进料螺旋泵(15)加压和甲烷发酵舱进料蒸汽加热换热器(16)加热后由甲烷发酵舱进料管道(23)进入甲烷发酵舱(1)中,甲烷发酵舱(1)工作时以较慢的速度旋转,而甲烷发酵舱进料机械密封盘(28)不旋转,甲烷发酵舱进料机械密封转盘(28)同甲烷发酵舱(1)之间,同样通过机械密封实现密封连接,进入甲烷发酵舱(1)的物料,在甲烷发酵舱主螺旋翼片(2)的推动和甲烷发酵舱横向翼片(3)的不断搅拌下,沿着甲烷发酵舱(1)的中心轴方向,向甲烷发酵舱出料口方向缓慢推进,在甲烷发酵过程中,由于整个甲烷发酵舱(1)呈倾斜卧式放置,发酵过程中产生的发酵液,将沿着甲烷发酵舱主螺旋翼片(2)和甲烷发酵舱(1)内壁所设置的缝隙(33)流到甲烷发酵舱(1)下部,流至甲烷发酵舱(1)下部的发酵液在呈旋转状态的甲烷发酵舱主螺旋片(2)和甲烷发酵舱横向翼片(3)的搅共同拌作用下,完成同新进物料的搅拌,该过程实现了物料的均匀接种和甲烷发酵过程的搅拌,经过甲烷发酵完成的物料被甲烷发酵舱主螺旋片(2)推送至甲烷发酵出料管(25)的位置,物料沿甲烷发酵出料管(25)离开甲烷发酵舱(1),甲烷发酵所产生的沼气将经甲烷发酵舱排气管(24)进入沼气储气柜。甲烷发酵舱出料部分密封采用同水解发酵罐同样的方式实施。The fermented biomass mixture is put into the feeding bin (8) in proportion, and the material is homogenized under the stirring of the feeding mixer 7, and the material is pressurized by the hydrolysis feeding screw pump (9) and heated by the hydrolysis and acidification feed steam for heat exchange The device (10) is heated and enters the hydrolysis fermentation cabin through the hydrolysis and acidification feed pipe (20). The hydrolysis fermentation cabin (4) rotates at a slower speed while the hydrolysis fermentation cabin feeding mechanical sealing disc (26) does not rotate. The hydrolysis fermentation sealing turntable (26) and the hydrolysis fermentation cabin (4) realize the dynamic and static sealing connection through the mechanical seal; the materials entering the hydrolysis fermentation cabin (4) are pushed by the main spiral fins (5) Under continuous stirring with the transverse fins (6) of the hydrolysis fermentation cabin, it slowly advances along the central axis of the hydrolysis fermentation cabin (4) toward the outlet of the hydrolysis fermentation cabin; during the hydrolysis fermentation process, due to the entire hydrolysis fermentation cabin (4) placed in an inclined horizontal position, the fermentation liquid produced during the fermentation process will flow to the hydrolysis fermentation cabin ( 4) The lower part, the fermentation broth flowing to the lower part of the hydrolysis fermentation cabin (4), under the joint stirring action of the rotating hydrolysis fermentation main spiral fin (5) and the hydrolysis fermentation cabin transverse fin (6), completes the fermentation broth Stirring and mixing with new materials, this process realizes uniform inoculation of materials and stirring in the process of hydrolysis and fermentation; materials that have been hydrolyzed and fermented are pushed to the hydrolysis and fermentation discharge pipe (22) by the main screw fins (5) of hydrolysis and fermentation The location of the hydrolysis fermentation cabin discharge sealing plate is fixedly connected with the hydrolysis fermentation cabin discharge pipe (22) and the hydrolysis fermentation cabin exhaust pipe (21); during operation, the hydrolysis fermentation cabin (4) rotates, and the hydrolysis fermentation cabin outlet The material sealing plate (27) does not rotate, and the two are in the same way as the mechanical sealing method of the feeding material, and the leak-free pressure-bearing connection is realized through the mechanical seal; the material leaves the hydrolysis fermentation cabin (4) along the discharge pipe (22) of the hydrolysis fermentation cabin, and enters the hydrolysis fermentation cabin. The discharge and material adjustment chamber (14), where the material is adjusted for pH, is then pressurized by the methane fermentation chamber feed screw pump (15) and heated by the methane fermentation chamber feed steam heating heat exchanger (16), and then is fed by the methane fermentation chamber The feed pipe (23) enters the methane fermentation cabin (1), and the methane fermentation cabin (1) rotates at a relatively slow speed while the methane fermentation cabin feeding mechanical sealing disc (28) does not rotate, and the methane fermentation cabin feeds The mechanical seal between the turntable (28) and the methane fermentation cabin (1) is also sealed and connected by a mechanical seal. The materials entering the methane fermentation cabin (1) are pushed by the main screw fins (2) of the methane fermentation cabin and methane fermentation. Under the continuous stirring of the transverse fins (3) of the cabin, it slowly advances along the central axis of the methane fermentation cabin (1) toward the outlet of the methane fermentation cabin. During the methane fermentation process, the entire methane fermentation cabin (1) Placed in an inclined horizontal position, the fermentation liquid produced during the fermentation process will flow to the methane fermentation cabin (1) along the gap (33) set by the main spiral fin (2) of the methane fermentation cabin and the inner wall of the methane fermentation cabin (1) The lower part, the fermentation broth flowing to the lower part of the methane fermentation cabin (1) is rotating Under the stirring action of the main spiral piece (2) of the methane fermentation cabin and the transverse vane (3) of the methane fermentation cabin, the stirring with the new material is completed. This process realizes the uniform inoculation of the material and the stirring of the methane fermentation process. , the material that has undergone methane fermentation is pushed to the position of the methane fermentation discharge pipe (25) by the main screw (2) of the methane fermentation cabin, and the material leaves the methane fermentation cabin (1) along the methane fermentation discharge pipe (25), and the methane fermentation The generated biogas will enter the biogas storage tank through the exhaust pipe (24) of the methane fermentation cabin. The sealing of the discharge part of the methane fermentation cabin is carried out in the same way as that of the hydrolysis fermentation tank.

本发明可以实现连续式的发酵。The invention can realize continuous fermentation.

在进行连续发酵过程中物料经过水解酸化进料蒸汽加热换热器(10)后,物料被加热到33±2℃;水解发酵停留时间5天;物料经过甲烷发酵舱进料蒸汽加热换热器(16)后,物料被加热到55±2℃,甲烷发酵停留时间20天时。During the continuous fermentation process, the material is heated to 33±2°C after passing through the hydrolysis acidification feed steam heating heat exchanger (10); the hydrolysis fermentation residence time is 5 days; the material passes through the methane fermentation cabin feed steam heating heat exchanger After (16), the material is heated to 55±2°C, and the methane fermentation residence time is 20 days.

本发明的水解发酵舱、甲烷发酵舱的主螺旋翼片和横向翼片尽可根据需要调节。The main screw fins and transverse fins of the hydrolysis fermentation cabin and the methane fermentation cabin of the present invention can be adjusted as required.

本发明具有如下优点:1)真正实现不混料连续发酵;2)由于整体旋转速度低实现了发酵液在发酵仓底部积存,通过浸泡和大体积比(发酵液同新进物料量体积比)以及局部高强度搅拌实现高效接种。3)两相厌氧(第一相中温水解酸化、第二相高温沼气发酵),有效维持了个发酵段的反应环境,高温段有效抑制了水解酸化菌的活性;4)发酵仓外驱动整体旋转,极大地减小了搅拌混合动力、整体搅拌更加均匀;5)通过发酵仓整体旋转,实现了均匀出料和整体推流式物料流动,实现了整个反应过程的不混料,使发酵更为彻底。The present invention has the following advantages: 1) It truly realizes continuous fermentation without mixing materials; 2) Due to the low overall rotation speed, the fermentation liquid is accumulated at the bottom of the fermentation chamber. And local high-intensity stirring to achieve high-efficiency inoculation. 3) Two-phase anaerobic (first-phase medium-temperature hydrolytic acidification, second-phase high-temperature biogas fermentation), which effectively maintains the reaction environment of each fermentation stage, and the high-temperature stage effectively inhibits the activity of hydrolytic acidification bacteria; 4) Driven outside the fermentation chamber The overall rotation greatly reduces the stirring and mixing power, and the overall stirring is more uniform; 5) Through the overall rotation of the fermentation chamber, uniform discharge and overall push-flow material flow are realized, and no mixing of materials during the entire reaction process is realized, making the fermentation more thorough.

为了实现上述目标,本发明首先在沼气发酵舱整体设计上,采用钢制卧式罐体,整个圆柱状罐体呈现进料口端低,出料口端高的倾斜设置,发酵舱中心轴线和水平线的夹角在(5-30°)。该设置方式可以使舱内发酵液不断靠重力流回流至发酵舱底部(也即反应初始端)。整个罐体在外驱动力的驱动下,工作时呈现以罐体中心轴线旋转。In order to achieve the above goals, the present invention first adopts a steel horizontal tank body in the overall design of the biogas fermentation cabin. The entire cylindrical tank body presents an inclined setting with a low feed port end and a high discharge port end. The central axis of the fermentation cabin and The angle between the horizontal line is (5-30°). This setting method can make the fermentation liquid in the cabin continuously flow back to the bottom of the fermentation cabin (that is, the initial end of the reaction) by gravity flow. Driven by the external driving force, the whole tank rotates around the central axis of the tank during operation.

罐体物料搅拌和推进设计,采用内装固定于发酵舱内壁,贯穿整个发酵舱的主螺旋翼,罐体旋转时内装翼片随罐体转动,用以实现对发酵物料搅拌和整体向出料口的推进。主旋翼螺旋片同罐体内壁通过间隔固定点固定,螺旋翼片同罐体内壁之间形成一定的间隙(5-10mm),以利于发酵液沿舱壁能够回流至发酵舱底部。主反应区主螺旋翼片上加装横向小翼片,用以增加主反应区搅拌强度,以利于沿舱壁回流至主反应区的沼气发酵液同物料的混合。The tank material stirring and propulsion design adopts the main screw wing fixed on the inner wall of the fermentation cabin and runs through the entire fermentation cabin. When the tank rotates, the built-in fins rotate with the tank to realize the stirring of the fermentation material and the overall direction to the outlet. advance. The main rotor screw and the inner wall of the tank are fixed by fixed points at intervals, and a certain gap (5-10mm) is formed between the screw wing and the inner wall of the tank, so that the fermentation liquid can flow back to the bottom of the fermentation tank along the bulkhead. The main spiral fins in the main reaction area are equipped with small transverse fins to increase the stirring intensity of the main reaction area, so as to facilitate the mixing of the biogas fermentation liquid and materials that flow back to the main reaction area along the bulkhead.

物料进、出料口采用机械密封,物料加热采用进管道蒸汽加热。The material inlet and outlet are mechanically sealed, and the material is heated by steam in the inlet pipe.

附图说明Description of drawings

图1大型外驱动整体卧式旋转连续沼气干式发酵装置示意图;Figure 1. Schematic diagram of a large-scale external drive overall horizontal rotary continuous biogas dry fermentation device;

图2水解发酵舱主螺旋翼片及水解发酵舱横向翼片的轴向视图(1-1剖视图);Fig. 2 The axial view of the main spiral fins of the hydrolysis fermentation cabin and the transverse fins of the hydrolysis fermentation cabin (1-1 sectional view);

图3甲烷发酵舱主螺旋翼片及甲烷发酵舱横向翼片的轴向视图(2-2剖视图);Fig. 3 Axial view of the main spiral fins of the methane fermentation cabin and the transverse fins of the methane fermentation cabin (section 2-2);

图4主螺旋翼片和横向翼片的结构示意图;The structural representation of Fig. 4 main helical fin and transverse fin;

其中:1甲烷发酵舱舱体;2甲烷发酵舱主螺旋翼片;3甲烷发酵舱横向翼片;4水解发酵舱舱体;5水解发酵舱主螺旋翼片;6水解发酵舱横向翼片;7进料仓搅拌机;8进料仓;9水解进料螺旋泵;10水解进料蒸汽加热换热器;11水解发酵舱低位外驱动装置;12水解发酵舱外驱动齿轮;13水解发酵舱高位外驱动装置;14水解出料及物料调节仓;15甲烷发酵舱进料螺旋泵;16甲烷进料蒸汽加热换热器;17甲烷发酵舱低位外驱动装置;18甲烷发酵舱外驱动齿轮;19甲烷发酵舱高位外驱动装置;20水解发酵舱进料管;21水解发酵舱排气管;22水解发酵舱出料管;23甲烷发酵舱进料管;24甲烷发酵舱排气管(接沼气储气柜);25甲烷发酵舱出料管;26水解发酵舱进料机械密封盘;27水解发酵舱出料机械密封盘;28甲烷发酵舱进料机械密封盘;29甲烷发酵舱出料机械密封盘;30甲烷发酵舱主螺旋翼片固定柱;31水解发酵舱主螺旋翼片固定柱;32水解发酵舱主螺旋翼片同发酵舱内壁缝隙;33甲烷发酵舱主螺旋翼片同发酵舱内壁缝隙。Among them: 1 methane fermentation cabin body; 2 methane fermentation cabin main spiral wings; 3 methane fermentation cabin transverse wings; 4 hydrolysis fermentation cabin body; 5 hydrolysis fermentation cabin main spiral wings; 6 hydrolysis fermentation cabin transverse wings; 7 Feed bin mixer; 8 Feed bin; 9 Hydrolysis feed screw pump; 10 Hydrolysis feed steam heating heat exchanger; 11 Hydrolysis fermentation cabin low external driving device; 12 Hydrolysis fermentation cabin external drive gear; 13 Hydrolysis fermentation cabin high External drive device; 14 Hydrolysis discharge and material adjustment bin; 15 Methane fermentation cabin feed screw pump; 16 Methane feed steam heating heat exchanger; 17 Methane fermentation cabin low external drive device; 18 Methane fermentation cabin external drive gear; 19 Methane 20 Hydrolysis fermentation cabin feed pipe; 21 Hydrolysis fermentation cabin exhaust pipe; 22 Hydrolysis fermentation cabin discharge pipe; 23 Methane fermentation cabin feed pipe; 24 Methane fermentation cabin exhaust pipe (connected to biogas storage Gas tank); 25 Methane fermentation cabin discharge pipe; 26 Hydrolysis fermentation cabin feed mechanical seal plate; 27 Hydrolysis fermentation cabin discharge mechanical seal plate; 28 Methane fermentation cabin feed mechanical seal plate; 29 Methane fermentation cabin discharge mechanical seal Plate; 30 methane fermentation cabin main screw wing fixed column; 31 hydrolysis fermentation cabin main screw wing fixed column; 32 hydrolysis fermentation cabin main screw wing and fermentation cabin inner wall gap; 33 methane fermentation cabin main screw wing and fermentation cabin inner wall gap.

具体实施方式detailed description

下面结合实施例对本发明做进一步说明,但本发明并不限于以下是实施例。以下实施例的整体装置见图1,各部结构可参见图2-4。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the following examples. The overall device of the following embodiments is shown in Figure 1, and the structure of each part can be seen in Figures 2-4.

将发酵生物质混合料按比例投入进料仓8中,在进料搅拌机7搅拌下使物料均质,物料经水解进料螺旋泵9加压经水解酸化进料管道20,进入水解发酵舱中。在此过程中物料经过水解酸化进料蒸汽加热换热器10,物料被加热到33±2℃。水解酸化发酵舱4工作时以较慢的速度旋转,而水解发酵舱进料机械密封盘26不旋转,水解发酵密封转盘26同水解发酵舱4之间通过机械密封实现动和静的密封连接。进入水解发酵舱4的物料,在水解发酵主螺旋翼片5的推动下,和水解发酵舱横向翼片6的不断搅拌下,沿着发酵舱4的中心轴方向,向水解发酵舱出料口方向缓慢推进,该过程需要5天时间。在水解发酵过程中,由于整个水解发酵舱4呈倾斜卧式放置,发酵过程中产生的发酵液,将沿着主螺旋翼片5和水解发酵舱4内壁所设置的缝隙32流到水解发酵舱4下部,流至水解发酵舱4下部的发酵液,在呈旋转状态的水解发酵主螺旋片5和横向翼片6的搅拌作用下,完成发酵液同物料的搅拌,该过程实现了物料的均匀接种和水解发酵过程的搅拌。经过5天水解发酵完成的物料,被主螺旋翼片5推送至水解发酵出料管22的位置,该部位水解发酵舱出料密封盘固定连接着水解出料管22和水解发酵排气管21。运行时水解发酵舱4转动,而水解出料密封盘27不转动,两者同进料机械密封方式一样,通过机械密封实现无泄漏承压连接。物料沿出料管离开水解发酵舱4,进入水解出料及物料调节仓14,物料在此完成pH调节,然后经甲烷发酵舱进料螺旋泵15加压经甲烷发酵舱进料管道23,进入甲烷发酵舱1中。在此过程中物料经过甲烷发酵舱进料蒸汽加热换热器16,物料被加热到55±2℃。甲烷发酵舱1工作时以较慢的速度旋转,而甲烷发酵舱进料机械密封盘28不旋转,甲烷发酵舱进料机械密封转盘28同甲烷发酵舱1之间,同样通过机械密封实现密封连接。进入甲烷发酵舱1的物料,在甲烷发酵舱主螺旋翼片2的推动下,和甲烷发酵舱横向翼片3的不断搅拌下,沿着甲烷发酵舱1的中心轴方向,向甲烷发酵舱出料口方向缓慢推进,该过程需要20天时间。在甲烷发酵过程中,由于整个甲烷发酵舱1呈倾斜卧式放置,发酵过程中产生的发酵液,将沿着主螺旋翼片2和甲烷发酵舱1内壁所设置的缝隙33流到甲烷发酵舱1下部,流至甲烷发酵舱1下部的发酵液,在呈旋转状态的甲烷发酵舱主螺旋片2和横向翼片3的搅拌作用下,完成发酵液同物料的搅拌,该过程实现了物料的均匀接种和甲烷发酵过程的搅拌。经过20天甲烷发酵完成的物料,被主螺旋翼片2推送至甲烷发酵出料管口25的位置,物料沿出料管25离开甲烷发酵舱1,甲烷发酵所产生的沼气将经甲烷发酵舱排气管24进入沼气储气柜。甲烷发酵舱出料部分密封采用同水解发酵罐同样的方式实施。The fermented biomass mixture is put into the feeding bin 8 in proportion, and the material is homogenized under the stirring of the feeding mixer 7, and the material is pressurized by the hydrolysis feeding screw pump 9, and the hydrolysis and acidification feed pipe 20 is used to enter the hydrolysis fermentation cabin . During this process, the material is heated to 33±2° C. through the hydrolysis and acidification feed steam heating heat exchanger 10 . The hydrolysis and acidification fermentation cabin 4 rotates at a relatively slow speed while the hydrolysis fermentation cabin feeding mechanical sealing disc 26 does not rotate, and the hydrolysis fermentation sealing turntable 26 and the hydrolysis fermentation cabin 4 realize dynamic and static sealing connections through mechanical seals. The material entering the hydrolysis fermentation cabin 4 is driven by the main screw fins 5 of the hydrolysis fermentation cabin and continuously stirred by the transverse wings 6 of the hydrolysis fermentation cabin, along the direction of the central axis of the fermentation cabin 4, to the outlet of the hydrolysis fermentation cabin. The direction is advancing slowly, and the process takes 5 days. During the hydrolysis fermentation process, since the entire hydrolysis fermentation cabin 4 is placed in an inclined horizontal position, the fermentation liquid produced in the fermentation process will flow to the hydrolysis fermentation cabin along the gap 32 provided by the main spiral fin 5 and the inner wall of the hydrolysis fermentation cabin 4 The lower part of 4, the fermentation liquid flowing to the lower part of the hydrolysis fermentation cabin 4, under the agitation of the rotating hydrolysis fermentation main spiral piece 5 and the transverse wing 6, completes the stirring of the fermentation liquid with the material, and this process realizes the uniformity of the material Agitation during inoculation and hydrolytic fermentation. After 5 days of hydrolysis and fermentation, the material is pushed to the position of the hydrolysis fermentation discharge pipe 22 by the main screw blade 5, and the discharge sealing plate of the hydrolysis fermentation cabin is fixedly connected with the hydrolysis discharge pipe 22 and the hydrolysis fermentation exhaust pipe 21 . During operation, the hydrolysis fermentation chamber 4 rotates, while the hydrolysis discharge sealing disc 27 does not rotate. The two are the same as the feeding mechanical sealing method, and realize no-leakage pressure-bearing connection through the mechanical seal. The material leaves the hydrolysis fermentation chamber 4 along the discharge pipe and enters the hydrolysis discharge and material adjustment chamber 14, where the material completes pH adjustment, and then is pressurized by the feeding screw pump 15 of the methane fermentation chamber and enters the methane fermentation chamber through the feed pipe 23 of the methane fermentation chamber. In fermentation cabin 1. During this process, the material passes through the feed steam heating heat exchanger 16 in the methane fermentation cabin, and the material is heated to 55±2°C. The methane fermentation cabin 1 rotates at a relatively slow speed during operation, while the feed mechanical seal disc 28 of the methane fermentation cabin does not rotate, and the mechanical seal between the methane fermentation cabin feed mechanical seal turntable 28 and the methane fermentation cabin 1 is also sealed by a mechanical seal. . The materials entering the methane fermentation cabin 1 are driven by the main spiral fins 2 of the methane fermentation cabin and continuously stirred by the transverse fins 3 of the methane fermentation cabin, and flow out to the methane fermentation cabin along the central axis of the methane fermentation cabin 1. The direction of the feed port is slowly advanced, and the process takes 20 days. During the methane fermentation process, since the entire methane fermentation cabin 1 is placed in an inclined horizontal position, the fermentation liquid produced during the fermentation process will flow to the methane fermentation cabin along the gap 33 provided by the main spiral fin 2 and the inner wall of the methane fermentation cabin 1 1, the fermentation liquid flowing to the lower part of the methane fermentation cabin 1, under the agitation of the main screw 2 and the transverse fin 3 of the methane fermentation cabin in a rotating state, completes the mixing of the fermentation liquid and the material, and this process realizes the material Uniform inoculation and agitation during methane fermentation. After 20 days of methane fermentation, the material is pushed by the main screw blade 2 to the position of the methane fermentation discharge pipe mouth 25, and the material leaves the methane fermentation chamber 1 along the discharge pipe 25, and the biogas produced by methane fermentation will pass through the methane fermentation chamber The exhaust pipe 24 enters the biogas holder. The sealing of the discharge part of the methane fermentation cabin is carried out in the same way as that of the hydrolysis fermentation tank.

实施例1Example 1

1.舱体1. Cabin

制作采用不锈钢,水解发酵舱有效容积3.0m3,甲烷发酵舱有效容积10m3。发酵舱与水平面夹角为14°。Made of stainless steel, the effective volume of the hydrolysis fermentation cabin is 3.0m 3 , and the effective volume of the methane fermentation cabin is 10m 3 . The angle between the fermentation cabin and the horizontal plane is 14°.

2.主螺旋翼及附翼片2. Main screw and attached fins

水解发酵主螺旋翼片螺距200mm,附加横向小翼片,横向翼片长度200mm,水解酸化反应舱仅在最后1/5区域不加装横向小翼片;甲烷发酵主螺旋翼片螺距400mm,附加横向小翼片,横向翼片长度400mm,甲烷发酵舱在最后1/3区域不加装横向小翼片。For hydrolysis fermentation, the pitch of the main spiral fins is 200mm, with additional transverse fins, the length of which is 200mm, and only in the last 1/5 area of the hydrolysis acidification reaction chamber without additional transverse fins; for methane fermentation, the pitch of the main spiral fins is 400mm, with additional Small transverse fins, the length of the transverse fins is 400mm, and no transverse small fins are installed in the last 1/3 area of the methane fermentation tank.

3.发酵舱体积3. Volume of fermentation chamber

水解发酵舱直径1.2m、长度4.0m,整体容积4.5m3,有效容积3.2m3。甲烷发酵舱直径1.6m、长度8.0m,整体容积16.0m3,有效容积11.2m3The hydrolysis fermentation cabin has a diameter of 1.2m, a length of 4.0m, an overall volume of 4.5m 3 and an effective volume of 3.2m 3 . The diameter of the methane fermentation cabin is 1.6m, the length is 8.0m, the overall volume is 16.0m 3 , and the effective volume is 11.2m 3 .

4.反应条件4. Reaction conditions

水解酸化发酵温度33±2℃;甲烷发酵温度55±2℃;加热蒸汽温度65℃。The hydrolytic acidification fermentation temperature is 33±2°C; the methane fermentation temperature is 55±2°C; the heating steam temperature is 65°C.

5.原料5. Raw material

原料为含水率为80%城市污水厂脱水污泥70%,附加30%玉米秸秆粉碎(粒径5.0mm-15.0mm)加水调制成含水率为80%。The raw material is 70% dewatered sludge from urban sewage plants with a moisture content of 80%, plus 30% crushed corn stalks (particle size 5.0mm-15.0mm) and water to adjust the moisture content to 80%.

6.装置能力6. Device capacity

进料量0.5m3/d、水解发酵停留时间5d、甲烷发酵停留时间20d。发酵装置产气量102.5m3/d。The feed rate is 0.5m 3 /d, the residence time of hydrolysis fermentation is 5d, and the residence time of methane fermentation is 20d. The gas output of the fermentation unit is 102.5m 3 /d.

Claims (8)

1. one kind large-scale outer driving Integral horizontal type rotates continuous biogas dry fermentation device, it is characterized in that, mainly include methane fermentation cabin, hydrolysed ferment cabin, feeding warehouse, hydrolysis feed auger pump, hydrolysis feed vapors heating heat exchanger, hydrolysis discharging and material surge bunker, methane fermentation cabin feed auger pump, methane feed steam heating heat exchanger;
Methane fermentation cabin, hydrolysed ferment cabin are column type nacelle, principal screw fin it is fixed with in cylindrical compartment body, principal screw fin is the helical structure that the tablet with width spirals around cylinder nacelle central shaft, the central shaft of and substantially vertical helical structure parallel to each other at helical structure tablet radially, principal screw fin extends to the top of cylinder nacelle from the bottom of cylinder nacelle, principal screw fin has gap with surface in cylindrical compartment body, and the tablet of principal screw fin radial outside is fixed with surface in cylindrical compartment body by the fixing post of scattered helical wing plate;Principal screw fin is additionally provided with transverse fin, transverse fin is made up of oval bar one group parallel, oval bar is parallel with principal screw longitudinal centerline axle, space is all had between oval bar, the internal diameter of principal screw fin is distributed between external diameter oval bar, on the diametric plane of principal screw fin, the oval bar of transverse fin is straight configuration or camber line layout, between the radius of transverse fin and principal screw fin, there is deviation angle, namely the oval bar at transverse fin two ends not principal screw fin same diametrically, the oval bar of transverse fin crosses and is fixed on the tablet of principal screw fin;Cylinder nacelle is furnished with transverse fin on the principal screw fin of bottom to middle part height, and the principal screw fin at cylinder nacelle top does not have layout transverse fin;The diametric plane of principal screw fin is distributed multiple transverse fin;The bottom opening of cylinder nacelle is sealed by mechanical seal dish, and cylinder nacelle relative mechanical seal disc can rotate, and mechanical seal dish seals and is provided with charging aperture;The open top of cylinder nacelle is sealed by discharging machinery seal disc, and discharging machinery seal disc is provided with exhaustor and discharge nozzle;
It is provided with mixing plant by blender (7) in feeding warehouse (8), feeding warehouse (8) is successively via hydrolysis feed auger pump (9), hydrolysis acidification feed vapors heating heat exchanger (10), and hydrolysis acidification feed vapors heating heat exchanger (10) charging aperture through hydrolysed ferment cabin feed pipe (20) with hydrolysed ferment cabin charging machinery seal disc (26) is connected;The discharge nozzle of hydrolysed ferment cabin discharging machinery seal disc (27) is connected with hydrolysis discharging and material surge bunker (14) by hydrolysed ferment cabin discharge nozzle (22) and is hydrolyzed discharging and material surge bunker (14) and is connected with methane fermentation cabin feed auger pump (15), methane feed steam heating heat exchanger (16) successively, and methane feed steam heating heat exchanger (16) is connected by the charging aperture in methane fermentation cabin feed pipe (23) with methane fermentation cabin charging machinery seal disc (28);
Hydrolysed ferment cabin, the equal slant setting in methane fermentation cabin, hydrolysed ferment cabin, methane fermentation cabin exhaustor be positioned at the top of discharge nozzle;Hydrolysed ferment surface out of my cabin is provided with hydrolysed ferment and drives gear (12) out of my cabin, hydrolysed ferment drives the outer driving device (11) of gear (12) and hydrolysed ferment cabin low level and the outer driving device (13) of a hydrolysed ferment cabin high position to coordinate out of my cabin, it is possible to drive hydrolysed ferment cabin to rotate;Methane fermentation surface out of my cabin is provided with methane fermentation and drives gear (18) out of my cabin, methane fermentation drives the outer driving device (17) of gear (18) and methane fermentation cabin low level and the outer driving device (19) of a methane fermentation cabin high position to coordinate out of my cabin, it is possible to drive methane fermentation cabin to rotate。
2. according to the device of claim 1, it is characterised in that central axis and the horizontal angle in hydrolysed ferment cabin and methane fermentation cabin are 5-30 °。
3. according to the device of claim 1, it is characterised in that forming interstitial gap width between inwall and the principal screw fin in hydrolysed ferment cabin and methane fermentation cabin is 5-10mm。
4. adopt the method that the device of claim 1 carries out continuous fermentation, it is characterised in that comprise the following steps:
Fermentation of biomass compound is put in proportion in feeding warehouse (8), material homogenizing is made under feed paddle machine (7) stirs, material enters in hydrolysed ferment cabin through hydrolysis feed auger pump (9) pressurization and hydrolysis acidification feed vapors heating heat exchanger (10) heating through hydrolysed ferment cabin feed pipe (20), rotate with slower speed during the work of hydrolysed ferment cabin (4), and hydrolysed ferment cabin charging machinery seal disc (26) does not rotate, hydrolysed ferment cabin charging machinery seal disc (26) is with being realized dynamic and quiet being tightly connected between hydrolysed ferment cabin (4) by mechanical seal;Enter the material in hydrolysed ferment cabin (4), under promotion in hydrolysed ferment cabin principal screw fin (5) and being stirred continuously in hydrolysed ferment cabin transverse fin (6), along the central axis direction of hydrolysed ferment cabin (4), it is slowly advanced to discharging opening direction, hydrolysed ferment cabin;In hydrolysed ferment process, due to the whole inclined horizontal placement of hydrolysed ferment cabin (4), the fermentation liquid produced in sweat will flow to hydrolysed ferment cabin (4) bottom along the gap (32) set by hydrolysed ferment cabin principal screw fin (5) and hydrolysed ferment cabin (4) inwall, it flow to the fermentation liquid of hydrolysed ferment cabin (4) bottom, it is stirred together under effect in hydrolysed ferment principal screw fin (5) in rotation status and hydrolysed ferment cabin transverse fin (6), complete fermentation liquid with the stirring mixing newly entering material, this process achieves the stirring of uniformly inoculation and the hydrolysed ferment process of material;Through the material that hydrolysed ferment completes, being hydrolyzed fermentation principal screw fin (5) and push to the position of hydrolysed ferment discharge nozzle (22), discharging seal disc in hydrolysed ferment cabin is fixedly connected hydrolysed ferment cabin discharge nozzle (22) and hydrolysed ferment cabin exhaustor (21);During operation, hydrolysed ferment cabin (4) rotate, and hydrolysed ferment cabin discharging seal disc (27) does not rotate, and both are the same with charging machinery sealing means, realize No leakage pressure-bearing by mechanical seal and connect;Material leaves hydrolysed ferment cabin (4) along hydrolysed ferment cabin discharge nozzle (22), enter hydrolysis discharging and material surge bunker (14), material completes pH regulator at this, then entered in methane fermentation cabin (1) by methane fermentation cabin feed pipe (23) after methane fermentation cabin feed auger pump (15) pressurization and methane fermentation cabin feed vapors heating heat exchanger (16) heating, rotate with slower speed during the work of methane fermentation cabin (1), and methane fermentation cabin charging machinery seal disc (28) does not rotate, methane fermentation cabin charging machinery seal disc (28) is with between methane fermentation cabin (1), realize being tightly connected again by mechanical seal, enter the material in methane fermentation cabin (1), under promotion in methane fermentation cabin principal screw fin (2) and being stirred continuously in methane fermentation cabin transverse fin (3), central axis direction along methane fermentation cabin (1), it is slowly advanced to discharging opening direction, methane fermentation cabin, in methane fermentation process, due to the whole inclined horizontal placement of methane fermentation cabin (1), the fermentation liquid produced in sweat, to flow to methane fermentation cabin (1) bottom along the gap (33) set by methane fermentation cabin principal screw fin (2) and methane fermentation cabin (1) inwall, the fermentation liquid flowing to methane fermentation cabin (1) bottom is mixed under effect in methane fermentation cabin principal screw fin (2) in rotation status and stirring of methane fermentation cabin transverse fin (3) jointly, complete with the stirring newly entering material, this process achieves the stirring of uniformly inoculation and the methane fermentation process of material, the material completed through methane fermentation is pushed to the position of methane fermentation discharge nozzle (25) by methane fermentation cabin principal screw fin (2), material leaves methane fermentation cabin (1) along methane fermentation discharge nozzle (25), biogas produced by methane fermentation will enter methane holder through methane fermentation cabin exhaustor (24);Output section, methane fermentation cabin seals to adopt implements with the mode that hydrolysed ferment cabin is same。
5. according to the method for claim 4, it is characterised in that in carrying out Continuous Fermentation Processes, material is after hydrolysis acidification feed vapors heating heat exchanger (10), and material is heated to 33 ± 2 DEG C。
6. according to the method for claim 4, it is characterised in that 5 days hydrolysed ferment time of staying。
7. according to the method for claim 4, it is characterised in that material is behind methane fermentation cabin feed vapors heating heat exchanger (16), and material is heated to 55 ± 2 DEG C。
8. according to the method for claim 4, it is characterised in that 20 days methane fermentation time of staying。
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