CN202148306U - Processing device for solid state fermented material - Google Patents
Processing device for solid state fermented material Download PDFInfo
- Publication number
- CN202148306U CN202148306U CN 201120082955 CN201120082955U CN202148306U CN 202148306 U CN202148306 U CN 202148306U CN 201120082955 CN201120082955 CN 201120082955 CN 201120082955 U CN201120082955 U CN 201120082955U CN 202148306 U CN202148306 U CN 202148306U
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- China
- Prior art keywords
- solid state
- handling apparatus
- state fermentation
- hollow
- material handling
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/16—Solid state fermenters, e.g. for koji production
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
- C12M27/06—Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Bioinformatics & Cheminformatics (AREA)
- Organic Chemistry (AREA)
- Zoology (AREA)
- Genetics & Genomics (AREA)
- Biomedical Technology (AREA)
- Sustainable Development (AREA)
- Microbiology (AREA)
- Biotechnology (AREA)
- Biochemistry (AREA)
- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Apparatus Associated With Microorganisms And Enzymes (AREA)
Abstract
The utility model discloses a processing device for a solid state fermented material. The processing device comprises a material tank (3) with a material inlet (1) and a material outlet (2), wherein at least one material stirring device is arranged in the material tank (3). The processing device has the advantages of ingenious structural design and is convenient to install and maintain; with the adoption of the processing device, the automatic operations of sterilization, stirring, inoculation and discharging of the material can be realized, and the material can be uniformly mixed with bacteria liquid, so that the production efficiency is improved, and the production time is reduced; meanwhile, sealing operation is carried out in the material tank, so that the pollution on the material is avoided, and the quality of the product is improved.
Description
Technical field
The utility model relates to a kind of material handling apparatus, particularly a kind of solid state fermentation material handling apparatus.
Background technology
Solid state fermentation is to come the bioprocesses of culturing micro-organisms in the insoluble solid matrix that does not have or almost do not have free-water.Compare with liquid state fermentation; Remarkable advantages such as solid state fermentation has substratum simple and wide material sources, less investment, energy consumption is low, productive rate is higher, environmental pollution is less, aftertreatment is easy to process are widely used in the production of many biologicss such as edible mushrooms, system song, leavened food, zymin, microbiotic, organic acid, perfume compound, microbial pesticide, fermented feed and microbial fertilizer.
The processing of existing solid state fermentation material is divided into sterilization more, stirs and inoculation, and manual operation is adopted in the stirring of solid substances more, the also many employing manual operations of the inoculation after sterilization before stirring and the stirring; In this operating process,, need repeatedly carry out material and shift, and adopt manual operation mostly in isolating different operations; Not only time-consuming, effort, efficient are low; And bacterium material is difficult to mix, and be prone to pollute in artificial inoculation and the mixing process, thereby product production is low, quality is unstable.
The utility model content
The purpose of the utility model just provides a kind of solid state fermentation material handling apparatus that can carry out automated operation to the solid state fermentation material.
The purpose of the utility model is to realize through such technical scheme, a kind of solid state fermentation material handling apparatus, and said treatment unit comprises the material pot that has opening for feed and discharge port, said at least one material whipping appts that in material pot, is provided with.
Wherein, said above discharge port with the discharge port place be provided with a stage material whipping appts and two stage material whipping apptss respectively.
Further; The concrete structure of described one-level whipping appts and secondary whipping appts is such: a said stage material whipping appts and two stage material whipping apptss include hollow stir shaft; On hollow stir shaft, be vertically installed with the hollow stirring rod that at least one is communicated with hollow stir shaft; Said adjacent two agitator arms shift to install; Hollow stirring rod is provided with at least one through hole that is communicated with hollow stirring rod, and said hollow stir shaft one end is connected with material pot through swivel joint, and the other end passes material pot.
For in whipping process; Prevent that material from producing accumulation, reduce the resistance that stirs, a said stage material whipping appts is provided with S shape agitator arm; Said S shape agitator arm is arranged on the hollow stirring rod, and the mid point of adjacent highs and lows is connected with hollow stir shaft on the S shape agitator arm.
Further, said S shape agitator arm is two, is axially disposed within hollow stir shaft both sides along hollow stir shaft respectively.Wherein, the camber line vertex of said S shape agitator arm is lower than the top of hollow stirring rod.
Steam, sterile air or bacterium liquid enter in the hollow stir shaft for ease; Said swivel joint end at a stage material whipping appts is provided with the Y-tube that is communicated with hollow stir shaft, and said Y-tube vapour pipe, sterile air pipe and the bacterium liquid pipe outer with being arranged on material pot is communicated with; Said swivel joint end at two stage material whipping apptss is provided with the straight tube that is communicated with hollow stir shaft, and straight tube is provided with SV.
Get into the amount in the material pot in order to control steam, sterile air or bacterium liquid, saidly on vapour pipe, sterile air pipe and bacterium liquid pipe, be provided with SV.
Treatment unit discharging for ease, said treatment unit also comprises drawing mechanism, said drawing mechanism is arranged on the discharge port below.
Further, said drawing mechanism comprises housing, and housing is provided with hopper, in housing, is provided with transmission shaft, and rotation axis is provided with screw-blade, and said hopper is corresponding with discharge port.
The PWR PLT of the utility model are to be provided with like this: saidly be outside equipped with agitator motor A and the speed reduction unit A that is connected with agitator motor A, agitator motor B and the speed reduction unit B that is connected with agitator motor B at material pot; A said stage material whipping appts is connected with speed reduction unit A, and the said two stage material whipping apptss that are provided with are connected with speed reduction unit B with drawing mechanism.
In order to control the temperature in the material pot, said material pot inwall is provided with TP, and said TP is positioned at the material whipping appts top that is arranged on the discharge port top.
SV described in the utility model, motor A, motor B and TP are all controlled through unit.
Owing to adopted technique scheme, the utlity model has that structure design is ingenious, installation and maintenance advantage easily, adopt that it can be sterilized to the solid state fermentation material, stirs, inoculation, discharging automated operation; Make material and bacterium liquid mix, improved production efficiency, reduced the PT; Simultaneously; In material pot, carry out seal operation, prevented pollution, improved the quality of product material.
Description of drawings
The description of drawings of the utility model is following:
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the utility model material whipping appts structural representation;
Fig. 3 is the utility model drawing mechanism structural representation.
Embodiment
Below in conjunction with accompanying drawing the embodiment of the utility model is done further detailed explanation; But the utility model is not limited to these embodiments; Any on the present embodiment essence spirit improvement or substitute, still belong to the utility model claim scope required for protection.
Embodiment 1: like Fig. 1,2, shown in 3, a kind of solid state fermentation material handling apparatus, said treatment unit comprise the material pot 3 that has opening for feed 1 and discharge port 2, said at least one material whipping appts that in material pot 3, is provided with.
Further, said above discharge port 2 with discharge port 2 places be provided with a stage material whipping appts and two stage material whipping apptss respectively.
Wherein, The structure of material whipping appts is to be provided with like this: a said stage material whipping appts and two stage material whipping apptss include hollow stir shaft 4,4 ˋ; On hollow stir shaft 4,4 ˋ, be vertically installed with hollow stirring rod 5,5 ˋ that at least one is communicated with hollow stir shaft 4,4 ˋ; Said adjacent two agitator arms, 5,5 ˋ shift to install; Hollow stirring rod 5,5 ˋ are provided with at least one through hole that is communicated with hollow stirring rod 56,6 ˋ, and said hollow rotation axis 4,4 ˋ one end is connected with material pot 3 through swivel joint 7,7 ˋ, and the other end passes material pot 3.
A said stage material whipping appts is provided with S shape agitator arm 8, and said S shape agitator arm 8 is arranged on the hollow stirring rod 5, and the mid point of adjacent highs and lows is connected with hollow stir shaft 4 on the S shape agitator arm 8; Said S shape agitator arm 8 is two, is axially disposed within hollow stir shaft 4 both sides along hollow rotation axis 4 respectively; The camber line vertex of said S shape agitator arm 8 is lower than the top of hollow stirring rod 5.The effect that S shape agitator arm 8 is played is in order to prevent that in whipping process " bridges formation " phenomenon appears in material, and material can not produce accumulation, makes that the resistance of rotation is little, and discharging is more unimpeded.
Said swivel joint 7 ends at a stage material whipping appts are provided with the Y-tube 9 that is communicated with hollow stir shaft 4, and said Y-tube 9 vapour pipe 10, sterile air pipe 11 and the bacterium liquid pipe 12 outer with being arranged on material pot is communicated with; Said swivel joint 7 ˋ at two stage material whipping apptss hold and are provided with the straight tube 25 that is communicated with hollow stir shaft 4 ˋ, and straight tube 25 is provided with SV 26.
The utility model in use; Through vapour pipe 10, sterile air pipe 11, bacterium liquid pipe 12 or straight tube 25 delivering vapor, sterile air or bacterium liquid in hollow stir shaft 4,4 ˋ; Steam, sterile air or bacterium liquid are transported in the material through through hole 6,6 ˋ again, and material is sterilized, cooled off or inoculates.
Saidly on vapour pipe 10, sterile air pipe 11 and bacterium liquid pipe 12, be provided with SV 13,14,15.The utility model is controlled the amount of the steam, sterile air or the bacterium liquid that enter in the material through SV 13,14,15, is in all the time in the normal process claimed range to guarantee each operation.
In the utility model, also comprised drawing mechanism, said drawing mechanism is arranged on discharge port 2 belows.
Further, said drawing mechanism comprises housing 16, and housing 16 is provided with hopper 17, in housing 16, is provided with transmission shaft 18, and rotation axis 18 is provided with screw-blade 19, and said hopper 17 is corresponding with discharge port 2.In the utility model, material enters into drawing mechanism through discharge port, and material is seen material off under the drive of screw-blade 19, has made things convenient for discharging.
Saidly be outside equipped with agitator motor A20 and the speed reduction unit A21 that is connected with agitator motor A20, agitator motor B22 and the speed reduction unit B23 that is connected with agitator motor B22 at material pot 3; A said stage material whipping appts is connected with speed reduction unit A21, and the said two stage material whipping apptss that are provided with are connected with speed reduction unit B23 with drawing mechanism.The agitator motor of the utility model can be a variable-frequency motor, also can servomotor.
Said material pot 3 inwalls are provided with TP 24, and said TP 24 is positioned at and is arranged on stage material whipping appts top.TP 24 can be monitored the temperature in the material pot accurately, guarantees that each operation is in the normal process claimed range all the time.
Said SV 13,14,15, agitator motor A20, agitator motor B22 and TP 24 are all controlled through unit.
In the utility model, the discharge port 2 of material pot 3 can be a plurality of, is provided with one two stage material whipping appts at each discharge port 2 place, and all correspondence is provided with drawing mechanism below each discharge port 2.The purpose of doing like this is because the load of each discharge port 2 is limited, is provided with a plurality ofly, can carry out discharging fast and material is handled fast.
Claims (13)
1. solid state fermentation material handling apparatus, it is characterized in that: said treatment unit comprises the material pot (3) that has opening for feed (1) and discharge port (2), said at least one material whipping appts that in material pot (3), is provided with.
2. solid state fermentation material handling apparatus as claimed in claim 1 is characterized in that: saidly locate to be provided with respectively a stage material whipping appts and two stage material whipping apptss in discharge port (2) top and discharge port (2).
3. solid state fermentation material handling apparatus as claimed in claim 2; It is characterized in that: a said stage material whipping appts and two stage material whipping apptss include hollow stir shaft (4,4 ˋ); On hollow stir shaft (4,4 ˋ), be vertically installed with the hollow stirring rod (5,5 ˋ) that at least one is communicated with hollow stir shaft (4,4 ˋ); Said adjacent two agitator arms (5,5 ˋ) shift to install; Hollow stirring rod (5,5 ˋ) is provided with at least one through hole that is communicated with hollow stirring rod (5) (6,6 ˋ); Said hollow rotation axis (4,4 a ˋ) end is connected with material pot (3) through swivel joint (7,7 ˋ), and the other end passes material pot (3).
4. solid state fermentation material handling apparatus as claimed in claim 3; It is characterized in that: a said stage material whipping appts is provided with S shape agitator arm (8); Said S shape agitator arm (8) is arranged on the hollow stirring rod (5), and the mid point of adjacent highs and lows is connected with hollow stir shaft (4) on the S shape agitator arm (8).
5. solid state fermentation material handling apparatus as claimed in claim 4 is characterized in that: said S shape agitator arm (8) is two, is axially disposed within hollow stir shaft (4) both sides along hollow rotation axis (4) respectively.
6. solid state fermentation material handling apparatus as claimed in claim 5 is characterized in that: the camber line vertex of said S shape agitator arm (8) is lower than the top of hollow stirring rod (5).
7. like claim 3,4,5 or 6 described solid state fermentation material handling apparatus; It is characterized in that: said swivel joint at a stage material whipping appts (7) end is provided with the Y-tube (9) that is communicated with hollow stir shaft (4), and said Y-tube (9) vapour pipe (10), sterile air pipe (11) and the bacterium liquid pipe (12) outer with being arranged on material pot is communicated with; Said swivel joint at two stage material whipping apptss (7 ˋ) end is provided with the straight tube (25) that is communicated with hollow stir shaft (4 ˋ), and straight tube (25) is provided with SV (26).
8. solid state fermentation material handling apparatus as claimed in claim 7 is characterized in that: the said SV (13,14,15) that on vapour pipe (10), sterile air pipe (11) and bacterium liquid pipe (12), is provided with.
9. solid state fermentation material handling apparatus as claimed in claim 8 is characterized in that: said treatment unit also comprises drawing mechanism, and said drawing mechanism is arranged on discharge port (2) below.
10. solid state fermentation material handling apparatus as claimed in claim 9; It is characterized in that: said drawing mechanism comprises housing (16); Housing (16) is provided with hopper (17); In housing (16), be provided with transmission shaft (18), rotation axis (18) is provided with screw-blade (19), and said hopper (17) is corresponding with discharge port (2).
11. solid state fermentation material handling apparatus as claimed in claim 10; It is characterized in that: saidly be outside equipped with agitator motor A (20) and the speed reduction unit A (21) that is connected with agitator motor A (20), agitator motor B (22) and the speed reduction unit B (23) that is connected with agitator motor B (22) at material pot (3); A said stage material whipping appts is connected with speed reduction unit A (21), and the said two stage material whipping apptss that are provided with are connected with speed reduction unit B (23) with drawing mechanism.
12. solid state fermentation material handling apparatus as claimed in claim 11 is characterized in that: said material pot (3) inwall is provided with TP (24), and said TP (24) is positioned at and is arranged on stage material whipping appts top.
13. solid state fermentation material handling apparatus as claimed in claim 12 is characterized in that: said SV (13,14,15), agitator motor A (20), agitator motor B (22) and TP (24) are all controlled through unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120082955 CN202148306U (en) | 2011-03-25 | 2011-03-25 | Processing device for solid state fermented material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201120082955 CN202148306U (en) | 2011-03-25 | 2011-03-25 | Processing device for solid state fermented material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202148306U true CN202148306U (en) | 2012-02-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201120082955 Expired - Lifetime CN202148306U (en) | 2011-03-25 | 2011-03-25 | Processing device for solid state fermented material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202148306U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102220223A (en) * | 2011-03-25 | 2011-10-19 | 重庆良酩科技发展有限公司 | Solid-state fermentation material processing device |
| CN104312907A (en) * | 2014-10-16 | 2015-01-28 | 嘉兴职业技术学院 | Conveying structure of feeding device of biogas digester |
| CN105218187A (en) * | 2015-11-11 | 2016-01-06 | 许全学 | Be applied to fermentation unit prepared by fertilizer |
| CN105368708A (en) * | 2015-11-03 | 2016-03-02 | 湖北民族学院 | Horizontal solid fermentation system |
| CN110171999A (en) * | 2019-05-21 | 2019-08-27 | 库车物泰炭素有限公司 | A kind of compound humic acid soil renovation agent |
-
2011
- 2011-03-25 CN CN 201120082955 patent/CN202148306U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102220223A (en) * | 2011-03-25 | 2011-10-19 | 重庆良酩科技发展有限公司 | Solid-state fermentation material processing device |
| CN102220223B (en) * | 2011-03-25 | 2014-08-06 | 重庆良酩科技发展有限公司 | Solid-state fermentation material processing device |
| CN104312907A (en) * | 2014-10-16 | 2015-01-28 | 嘉兴职业技术学院 | Conveying structure of feeding device of biogas digester |
| CN104312907B (en) * | 2014-10-16 | 2016-04-13 | 嘉兴职业技术学院 | A kind of structure for conveying of methane-generating pit feeding device |
| CN105368708A (en) * | 2015-11-03 | 2016-03-02 | 湖北民族学院 | Horizontal solid fermentation system |
| CN105368708B (en) * | 2015-11-03 | 2018-07-06 | 湖北民族学院 | A kind of Horizontal type solid fermentation system |
| CN105218187A (en) * | 2015-11-11 | 2016-01-06 | 许全学 | Be applied to fermentation unit prepared by fertilizer |
| CN105218187B (en) * | 2015-11-11 | 2018-11-27 | 许全学 | Installation for fermenting applied to organic fertilizer preparation |
| CN110171999A (en) * | 2019-05-21 | 2019-08-27 | 库车物泰炭素有限公司 | A kind of compound humic acid soil renovation agent |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20120222 Effective date of abandoning: 20140806 |
|
| RGAV | Abandon patent right to avoid regrant |