A kind of not plump shell feedstuff automatic processing apparatus and not plump shell feed producing method
Technical field
The invention belongs to agricultural automation apparatus field, particularly to a kind of not plump shell feedstuff automatic processing apparatus and not plump shell feed producing method.
Background technology
Automatic technology is widely used in the aspects such as industry, agricultural, military affairs, scientific research, transportation, business, medical treatment, service and family.Automatic technology is adopted to be possible not only to people to free from heavy physical work, part mental work and severe, dangerous working environment, and the organ dysfunction of people can be extended, it is greatly enhanced labor productivity, strengthens the ability of the human knowledge world and reforming world.
In recent years, the development of China's microbiological feed is also very swift and violent, at present, although domestic microbiological fermented feed has made great progress, but there is also some problems, as microorganism gastrointestinal tract wall determine grow effect instability, generation antagonism is used together with antibiotic, fermented bacterium easily inactivates, it is difficult to keep, the mechanism of action of microorganism fungus kind is not bright, the effect of microbiological feed is difficult to stable, safety in utilization problem etc., then, no-antibiotics feed starts to obtain and increasingly payes attention to widely, no-antibiotics feed is with microorganism, compound enzyme is biological feed fermentation agent strain, feedstuff is converted into microbial bacteria body protein, bioactive micro peptide amino acid, microbial activity probiotic bacteria, the biological fermentation feed that compound enzymic preparation is integrated.This product not only can make up the aminoacid easily lacked in conventional feed, and other roughage raw material nutrition can be made to convert rapidly, reaches enhancing and digests and absorbs effect.The development of no-antibiotics feed and application, to solving, poultry grain is nervous, antibiotic abuse, residual and drug resistance problems provide new thinking, for production safety, nontoxic antibiotic-free meat product opens up an economic approach, simultaneously, it makes full use of light industry processing byproduct and agricultural byproducts, make low-coat scaleization produce fermented feed to be possibly realized, but, it is very different in temperature control and control are wet owing to no-antibiotics feed and conventional feed produce, the various complexity of operation, for a long time, the production of no-antibiotics feed is from pulverizing, flora adds mixed fermentation to, until packaging all relies on Semi-automatic device and artificial compound completes, artificial random big, produce control precision low, cause Feed Manufacturing quality unstable, simultaneously, the traditional biological fermentation mode adopting heap fermentation more, sweat occupied ground is many, pollute big, therefore, along with the increase of cost of labor and the raising to finished feed prescription, the production technology of research energy automated production no-antibiotics feed and high humility, high-moisture, the special installation of liquid-solid mixing add-on system is imperative.
Not plump shell feedstuff is the crops side-products when harvest-seed extraction.Including being coated the things such as the clever shell of seed, pod wall and crust.Such as wheat bran, Testa oryzae, rice husk, soybean pod etc..The not plump shell such as paddy and wheat has awns, to carry out pretreatment, make its deliquescing generally by immersion when feeding domestic animal with it.
As the patent No. is: 201410372237.2 provide a kind of automatization's feedstuff including cleaning system, crushing system, feed proportioning system, bacterium solution loading system, hybrid system and packaging system produces equipment, but the said equipment procedure of processing is loaded down with trivial details, and production efficiency is relatively low.
Such as the patent No. is again: 201410155626.X provides a kind of pig feed that with the addition of powdered rice hulls, but such scheme does not retain the coarse-fibred characteristic of not plump shell feedstuff.
Summary of the invention
For drawbacks described above, the present invention devises not plump shell feed-processing device that a kind of step is simple and automaticity is high and preparation method thereof.
A kind of not plump shell feedstuff automatic processing apparatus, including raw material cabin and blending bunker, described device is provided with some raw material cabins, equipped with material bin on raw material cabin, vibrating disk is connected bottom raw material cabin, equipped with vibrating motor on vibrating disk, the discharging opening of vibrating disk is connected to screw conveyor pipe, screw conveyor pipe accesses bulking machine, bulking machine accesses blending bunker, blending bunker is divided into the upper and lower, upper strata includes the flusher being arranged on top, and it is arranged on the stirring pool below flusher, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, lower floor is positioned at discharge port and is connected with fermentation vat, fermentation vat is connected with the equipment of packing by conveying pipeline.
The joint of raw material cabin described further and vibrating disk is equipped with screen cloth.
The periphery of raw material cabin vibrating disk joint described further is cased with sealing ring.
Screw conveyor pipe described further is driven by shaftless screw driving device.
The bottom of fermentation vat described further is provided with temperature control device.
Discharge port place described further is equipped with movable sealing lid.
Not plump shell feedstuff described further includes wheat bran, Testa oryzae, rice husk, soybean pod, Sal, compound trace unit, leaven, vibrate through vibrating disk, in the input screw conveyor pipe of above-mentioned material batch, realize controlling the component ratio of each raw material in feedstuff by the rotating speed of shaftless screw driving device each in unit of adjustment's time, described raw material is imported in bulking machine by screw conveyor pipe and carries out expanded reaction, form meromict raw material, described meromict raw material imports in the stirring pool on blending bunker upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate makes nutritional solution in water, nutritional solution injects in stirring pool by flusher, it is stirred with meromict raw material, thick feedstuff semi-finished product are formed after agitated, feedstuff semi-finished product are imported in the fermentation vat of blending bunker lower floor and stand, in maintenance fermentation vat, temperature is at 15-35 DEG C, carry out anaerobic fermentation 4-7 days, the feed link of fermented after ripening is crossed sealed bundle installing for being packed as finished product.
In meromict raw material described further, wheat bran, Testa oryzae, rice husk, soybean pod component ratio are 5:3:6:1.
Beneficial effect
Compared with prior art the present invention has the advantage that as follows:
1, the present invention first carries out not plump husk as raw material expanded, then mixes with nutritional solution, and expanded not plump shell absorbs the softening of the same time-varying of nutritional solution, is more favorable for fermentation and domestic animal absorbs;
2, the present invention with the such as patent No. is: the advantage having while having softened not plump shell compared with in the of 201410372237.2 to make fiber therein not be destroyed.
Accompanying drawing explanation
Fig. 1 is not plump shell feedstuff automatic processing apparatus structure chart;
Fig. 2 is mesh structure figure.
Accompanying drawing labelling: 1, raw material cabin;2, blending bunker;3, material bin;4, vibrating disk;5, screw conveyor pipe;6, bulking machine;7, flusher;8, stirring pool;10, fermentation vat;11, sealing ring;12, shaftless screw driving device;13, screen cloth;14, temperature control device;15, lid is sealed;16, conveying pipeline;17, equipment is packed;18, vibrating motor.
Detailed description of the invention
Embodiment 1
A kind of not plump shell feedstuff automatic processing apparatus, it is provided with some raw material cabins 1 including in device described in raw material cabin 1 and blending bunker 2, equipped with material bin 3 on raw material cabin 1, vibrating disk 4 is connected bottom raw material cabin 1, the joint of described raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 13, the periphery of joint is cased with sealing ring 11, equipped with vibrating motor 18 on vibrating disk 4, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, screw conveyor pipe 5 is driven by shaftless screw driving device 12, screw conveyor pipe 5 accesses bulking machine 6, bulking machine 6 accesses blending bunker 2, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 7 being arranged on top, and it is arranged on the stirring pool 8 below flusher 7, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, discharge port place is equipped with the sealing lid 15 of automatic lifting, lower floor is positioned at discharge port and is connected with fermentation vat 10, the bottom of fermentation vat 10 is provided with temperature control device 14, fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Not plump shell feed producing method based on said apparatus, described not plump shell feedstuff includes wheat bran, Testa oryzae, rice husk, soybean pod, Sal, compound trace unit, leaven, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned material batch, realize controlling the component ratio of various raw materials in feedstuff by the rotating speed of shaftless screw driving device 12 each in unit of adjustment's time, described raw material is imported by screw conveyor pipe 5 and carries out expanded reaction in bulking machine 6, form meromict raw material, wheat bran in meromict raw material, Testa oryzae, rice husk, soybean pod component ratio is 5:3:6:1, described meromict raw material imports in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate makes nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred with meromict raw material, thick feedstuff semi-finished product are formed after agitated, containing Sal 1% in feedstuff semi-finished product, containing compound microelement 0.02%, containing compound vitamin 0.05%, moisture content 10%, containing leaven 9%, feedstuff semi-finished product are imported in the fermentation vat of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 15 DEG C, carry out anaerobic fermentation 7 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.
Embodiment 2
A kind of not plump shell feedstuff automatic processing apparatus, it is provided with some raw material cabins 1 including in device described in raw material cabin 1 and blending bunker 2, equipped with material bin 3 on raw material cabin 1, vibrating disk 4 is connected bottom raw material cabin 1, the joint of described raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 13, the periphery of joint is cased with sealing ring 11, equipped with vibrating motor 18 on vibrating disk 4, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, screw conveyor pipe 5 is driven by shaftless screw driving device 12, screw conveyor pipe 5 accesses bulking machine 6, bulking machine 6 accesses blending bunker 2, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 7 being arranged on top, and it is arranged on the stirring pool 8 below flusher 7, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, discharge port place is equipped with the sealing lid 15 spun upside down, lower floor is positioned at discharge port and is connected with fermentation vat 10, the bottom of fermentation vat 10 is provided with temperature control device 14, fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Not plump shell feed producing method based on said apparatus, described not plump shell feedstuff includes wheat bran, Testa oryzae, rice husk, soybean pod, Sal, compound trace unit, leaven, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned material batch, realize controlling the component ratio of various raw materials in feedstuff by the rotating speed of shaftless screw driving device 12 each in unit of adjustment's time, described raw material is imported by screw conveyor pipe 5 and carries out expanded reaction in bulking machine 6, form meromict raw material, wheat bran in meromict raw material, Testa oryzae, rice husk, soybean pod component ratio is 4:2:5:2, described meromict raw material imports in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate makes nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred with meromict raw material, thick feedstuff semi-finished product are formed after agitated, containing Sal 2% in feedstuff semi-finished product, containing compound microelement 0.03%, containing compound vitamin 0.07%, moisture content 20%, import containing 6% feedstuff semi-finished product of leaven in the fermentation vat of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 25 DEG C, carry out anaerobic fermentation 5 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.
Embodiment 3
A kind of not plump shell feedstuff automatic processing apparatus, it is provided with some raw material cabins 1 including in device described in raw material cabin 1 and blending bunker 2, equipped with material bin 3 on raw material cabin 1, vibrating disk 4 is connected bottom raw material cabin 1, the joint of described raw material cabin 1 and vibrating disk 4 is equipped with screen cloth 13, the periphery of joint is cased with sealing ring 11, equipped with vibrating motor 18 on vibrating disk 4, the discharging opening of vibrating disk 4 is connected to screw conveyor pipe 5, screw conveyor pipe 5 is driven by shaftless screw driving device 12, screw conveyor pipe 5 accesses bulking machine 6, bulking machine 6 accesses blending bunker 2, blending bunker 2 is divided into the upper and lower, upper strata includes the flusher 7 being arranged on top, and it is arranged on the stirring pool 8 below flusher 7, dividing plate it is provided with between upper strata and lower floor, dividing plate is provided with discharge port, the sealing lid 15 that discharge port place translates equipped with left and right, lower floor is positioned at discharge port and is connected with fermentation vat 10, the bottom of fermentation vat 10 is provided with temperature control device 14, fermentation vat 10 is connected with the equipment of packing 17 by conveying pipeline 16.
Not plump shell feed producing method based on said apparatus, described not plump shell feedstuff includes wheat bran, Testa oryzae, rice husk, soybean pod, Sal, compound trace unit, leaven, vibrate through vibrating disk 4, in the input screw conveyor pipe 5 of above-mentioned material batch, realize controlling the component ratio of various raw materials in feedstuff by the rotating speed of shaftless screw driving device 12 each in unit of adjustment's time, described raw material is imported by screw conveyor pipe 5 and carries out expanded reaction in bulking machine 6, form meromict raw material, wheat bran in meromict raw material, Testa oryzae, rice husk, soybean pod component ratio is 2:2:4:6, described meromict raw material imports in the stirring pool 8 on blending bunker 2 upper strata, then Sal, compound microelement, leaven and compound vitamin incorporate makes nutritional solution in water, nutritional solution injects in stirring pool 8 by flusher 7, it is stirred with meromict raw material, thick feedstuff semi-finished product are formed after agitated, containing Sal 2% in feedstuff semi-finished product, containing compound microelement 0.03%, containing compound vitamin 0.07%, moisture content 20%, import containing the not plump shell feedstuff semi-finished product of leaven 6% in the fermentation vat of blending bunker 2 lower floor and stand, in maintenance fermentation vat, temperature is at 25 DEG C, carry out anaerobic fermentation 4 days, the feed link of fermented after ripening is crossed sealed bundle installing standby 17 and is packed as finished product.