CN104271824B - 一种会呼吸的全粒面仿皮的生产方法 - Google Patents

一种会呼吸的全粒面仿皮的生产方法 Download PDF

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CN104271824B
CN104271824B CN201380024398.6A CN201380024398A CN104271824B CN 104271824 B CN104271824 B CN 104271824B CN 201380024398 A CN201380024398 A CN 201380024398A CN 104271824 B CN104271824 B CN 104271824B
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沈明荣
唐族平
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ZHEJIANG PIYI TEXTILE CO Ltd
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using ultra-fine two-component fibres, e.g. island/sea, or ultra-fine one component fibres (< 1 denier)
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
    • D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
    • D06N3/142—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer
    • D06N3/144—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes mixture of polyurethanes with other resins in the same layer with polyurethane and polymerisation products, e.g. acrylics, PVC
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0013—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using multilayer webs
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
    • D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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    • D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
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  • Textile Engineering (AREA)
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Abstract

本发明提供了一种会呼吸的全粒面仿皮的生产方法，包括选料、涂层、压花、表面处理、水洗烘干步骤，其中，（1）选料：采用以超细纤维经编织物为面料、针织拉绒布为底料的复合织物为原料；（2）涂层：采用转移印刷技术，先将聚氨脂树脂印刷在载体上，然后由载体转移到经编织物表面，并重复此过程两次以上且每次使用不同的载体；（3）压花：在经涂层的织物表面用带温度的辊筒压花，所述辊筒表面有连续的皮纹纹路；（4）表面处理：在经压花的织物表面印涂丙烯酸树脂与聚氨酯的混合物；（5）水洗烘干：先水洗，然后在热空气作用下揉搓织物，使表面产生自由收缩，并采用连续式在100℃平幅烘干。本发明生产的仿皮面料透气性好、质感佳，且耐磨。

Description

一种会呼吸的全粒面仿皮的生产方法
技术领域
本发明涉及一种仿皮的生产方法，具体涉及一种会呼吸的全粒面仿皮的生产方法。
背景技术
目前，常见的仿真皮面料采用直接涂层或转移涂层的工艺实现，使其具有真皮的光泽，手感厚实而有弹性，但直接涂层受织物织纹的影响，其外观与真皮差距较大，而转移涂层产品解决了这个问题，其外观与真皮十分相似，但由于其生产工艺有一定局限性，原料离型纸需要进口，成本较高。而且离型纸转移涂层使用连续涂工艺，使涂层过于规则化而造成产品存在透气性问题；且目前转移涂层生产中对环境有一定影响，对环保设施要求也很高。虽然转移涂层仿真皮面料可以用于服装和家纺，但始终存在着发闷不透气的弊病，且由于添加剂的作用使面料不耐用。
发明内容
本发明所要解决的技术问题是提供一种会呼吸的全粒面仿皮的生产方法，生产的仿皮面料透气性好、质感佳，且耐磨。
本发明解决技术问题所采用的技术方案是：一种会呼吸的全粒面仿皮的生产方法，包括选料、涂层、压花、表面处理、水洗烘干步骤，其中，
（1）选料：采用以超细纤维经编织物为面料、针织拉绒布为底料的复合织物为原料；
（2）涂层：采用转移印刷技术，先将聚氨酯树脂印刷在载体上，然后由载体转移到经编织物表面，并重复此过程两次以上且每次使用不同的载体；
（3）压花：在经涂层的织物表面用带温度的辊筒压花，所述辊筒表面有连续的皮纹纹路；
（4）表面处理：在经压花的织物表面印涂丙烯酸树脂与聚氨酯的混合物；
（5）水洗烘干：先水洗，然后在热空气作用下揉搓织物，使表面产生自由收缩，并采用连续式在100℃平幅烘干。
作为一种优选，所述涂层步骤（2）中，采用印刷网纹辊的密度在70目～45目之间，目数在制版时控制；经多次转移印刷后，复合织物表面仍存在直径2μm～5μm的小孔。
作为一种优选，所述原料为以超细纤维经编织物为面料复合两层针织拉绒布的复合织物。
本发明的有益效果是：生产方法简单，且生产的仿皮面料透气性好、质感佳，且耐磨。
附图说明
图1为本发明实施例涂层步骤中两次转移印刷的工艺流程图。
其中，1载体、2第一次转移印刷、3用过的载体、4第二次转移印刷、5带温度的辊筒、 6完成的产品、7经编超细纤维起绒布原料
下面结合附图对本发明做进一步说明。
具体实施方式
一种会呼吸的全粒面仿皮的生产方法，包括选料、涂层、压花、表面处理、烘干步骤，
（1）选料：采用以超细纤维经编织物为面料，复合两层针织拉绒布的复合织物，复合用双组份聚氨脂胶水，能提供产品足够的贴合强度；
（2）涂层：
a、采用转移印刷技术，先将聚氨酯树脂印刷在载体上，然后由载体转移到经编织物表面，并重复二次这个过程，且使用不同的载体（如附图1所示）；载体必须能承印聚氨脂浆料，同时它不会将其牢固化，在转移时被分离，这种载体被称为离型膜（纸），第二次转移印刷使用了载体印花技术，所以转移物表面拥有印花图案；
b、涂层时采用印刷网纹辊的密度为60目，目数在制版中控制；经二次转移印刷后，布面仍存在直径3μm的小孔；
（3）压花：涂层后采用油加热辊筒压花，油加热辊筒表面温度100℃；
（4）表面处理：在已压花的仿皮产品表面印涂丙烯酸树脂与聚氨酯的混合物，达到光滑等皮感；
（5）水洗烘干：经水处理后在适当热空气作用下揉搓整个布面，使面料产生自由收缩，并连续式低温100℃平幅烘干，保持产品风格，并为产品增加平滑感。

Claims (3)

1.一种会呼吸的全粒面仿皮的生产方法，包括选料、涂层、压花、表面处理、水洗烘干步骤，其特征在于：
（1）选料：采用以超细纤维经编织物为面料、针织拉绒布为底料的复合织物为原料；
（2）涂层：采用转移印刷技术，先将聚氨酯树脂印刷在载体上，然后由载体转移到经编织物表面，并重复此过程两次以上且每次使用不同的载体；
（3）压花：在经涂层的织物表面用带温度的辊筒压花，所述辊筒表面有连续的皮纹纹路；
（4）表面处理：在经压花的织物表面印涂丙烯酸树脂与聚氨酯的混合物；
（5）水洗烘干：先水洗，然后在热空气作用下揉搓织物，使表面产生自由收缩，并采用连续式在100℃平幅烘干。
2.根据权利要求1所述的会呼吸的全粒面仿皮的生产方法，其特征在于：所述涂层步骤（2）中，采用印刷网纹辊的密度在70目～45目之间，目数在制版时控制；经多次转移印刷后，复合织物表面仍存在直径2μm～5μm的小孔。
3.根据权利要求1所述的会呼吸的全粒面仿皮的生产方法，其特征在于：所述原料为以超细纤维经编织物为面料复合两层针织拉绒布的复合织物。
CN201380024398.6A 2013-08-01 2013-08-01 一种会呼吸的全粒面仿皮的生产方法 Active CN104271824B (zh)

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CN105178041B (zh) * 2015-08-24 2017-12-22 扬州市德运塑业科技股份有限公司 一种凹凸颗粒型耐寒高透仿真皮涂层面料的生产工艺
DE102016218548A1 (de) * 2016-09-27 2018-03-29 Benecke-Kaliko Ag Atmungsaktive Mehrschichtverbundfolie und Verfahren zu Ihrer Herstellung
CN106963175A (zh) * 2017-05-04 2017-07-21 浙江皮意纺织有限公司 一种坐垫
CN107351515A (zh) * 2017-07-16 2017-11-17 无锡金双面料科技有限公司 一种新型pu革植绒复合工艺

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CN202925364U (zh) * 2012-10-31 2013-05-08 浙江皮意纺织有限公司 可呼吸的全粒面超感仿真皮
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