CN104209723A - Outer frame mounting equipment for display screen of electronic product - Google Patents
Outer frame mounting equipment for display screen of electronic product Download PDFInfo
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- CN104209723A CN104209723A CN201410440720.XA CN201410440720A CN104209723A CN 104209723 A CN104209723 A CN 104209723A CN 201410440720 A CN201410440720 A CN 201410440720A CN 104209723 A CN104209723 A CN 104209723A
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- 230000007246 mechanism Effects 0.000 claims abstract description 207
- 210000003128 head Anatomy 0.000 claims description 37
- 238000010521 absorption reaction Methods 0.000 claims description 20
- 230000008878 coupling Effects 0.000 claims description 18
- 238000010168 coupling process Methods 0.000 claims description 18
- 238000005859 coupling reaction Methods 0.000 claims description 18
- 230000000694 effects Effects 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims description 9
- 230000007423 decrease Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 3
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- 241000252254 Catostomidae Species 0.000 abstract description 2
- 238000005056 compaction Methods 0.000 abstract 4
- 239000000853 adhesive Substances 0.000 abstract 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
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Abstract
The invention relates to outer frame mounting equipment for a display screen of an electronic product. Two groups of compaction mechanisms, a rotating mechanism and a suction mechanism are arranged on a large bottom plate, wherein the two groups of compaction mechanisms are positioned on the two sides of the rotating mechanism respectively; products are placed on the two groups of compaction mechanisms respectively; an outer frame is placed on the rotating mechanism; the products are tightly sucked by suckers on the compaction mechanisms, and the four sides of each product can be compacted; the suction mechanism moves to a part above one product to acquire the data of the product, then moves to a part above the rotating mechanism to acquire the data of the outer frame, compares the acquired data, adjusts the position and the angle of the outer frame according to a comparison result until the position and the angle of the outer frame are consistent with those of the product, drives a suction plate to suck the outer frame and transport the outer frame to one product, and moves downwards for mounting after the outer frame is aligned with the product; a back adhesive is arranged at the bottom of the outer frame, and the outer frame can be adhered to the surface of the product. The outer frame mounting equipment is used for mounting the outer frame of the display screen of the electronic product, and is accurate in mounting position, and the quality of the product is improved.
Description
Technical field:
The present invention relates to erection unit field, relate to a kind of electronic product display screen outer rim erection unit in particular.
Background technology:
In electronic product display screen outer rim installation process, electronic product is fixed on hold-down mechanism, outer rim is placed on rotation regulating mechanism, taken pictures in the two ends being aimed at product sideline by two CCD at the two ends on draw frame machine, calculate the angle of sideline, two ends place straight line and two CCD place straight lines, the mid point of CCD to this sideline of product is simultaneously taken pictures, and determine this mid point place place, data acquisition is complete.CCD takes pictures to the both sides of outer rim and mid point again in the same way, then the data of twice are compared, rotation regulating mechanism regulates frame position and angle according to comparison result, regulate complete, draw frame machine moves down, draw frame machine draws frame, be transported to again on product, outer rim is aimed at product installation site, after alignment, move down and install, bottom outer rim, having gum, can be bonded on product surface, in this process, just need a kind of electronic product display screen outer rim erection unit to complete aforesaid operations.
Summary of the invention:
The object of this invention is to provide a kind of electronic product display screen outer rim erection unit, hold-down mechanism can push down product four limit; Rotating mechanism can regulate the X-direction of outer rim on support plate, the position of Y direction, and adjusts the angle of outer rim; Draw frame machine can draw outer rim, and detects the position of adjustable suction disc by CCD para-position, until product is aimed at installation site, then draw frame machine is transported to product surface, after alignment, moves down and installs outer rim on product.
Technology solution of the present invention is as follows:
A kind of electronic product display screen outer rim erection unit, it comprises large base plate, and described large base plate is provided with hold-down mechanism, rotating mechanism and draw frame machine, and described hold-down mechanism has two groups, lays respectively at the both sides of rotating mechanism.
Described hold-down mechanism it comprise transport establishment, front hold-down mechanism, rear hold-down mechanism, left side hold-down mechanism and right side hold-down mechanism, described transport establishment comprises transport base, keel, slide rail, slide block, cylinder, support column, support plate, sucker, longitudinal cylinder, longitudinal slide rail, longitudinal sliding block, longitudinal slide connecting plate, lateral cylinder, horizontal slide rail, transverse slider and cross slide connecting plate, described keel has two groups, be arranged on large base plate respectively, often organize on keel and be separately installed with slide rail, slide rail coordinates slide block is installed, two slide blocks are provided with transport base, and the piston rod front end of cylinder is arranged on the bottom of transport base, described transport base is provided with support plate by support column, support plate is provided with sucker, sucker can hold product.
Described transport base is provided with two groups of longitudinal cylinders and two groups of longitudinal slide rails, for longitudinal cylinder a and longitudinal cylinder b, two groups of longitudinal slide rails lay respectively at the left and right sides of longitudinal cylinder a and longitudinal cylinder b, often organize on longitudinal slide rail and be separately installed with two longitudinal sliding blocks, each longitudinal sliding block is provided with longitudinal slide connecting plate; Two groups of longitudinal slide connecting plates of longitudinal cylinder a and front side are provided with front hold-down mechanism, two groups of longitudinal slide connecting plates of longitudinal cylinder b and rear side are provided with rear hold-down mechanism.
Described support plate bottom is provided with two groups of lateral cylinders and two groups of horizontal slide rails, for lateral cylinder a and lateral cylinder b, two groups of horizontal slide rails lay respectively at the left and right sides of lateral cylinder a and lateral cylinder b, often organize on horizontal slide rail and be separately installed with two transverse sliders, each transverse slider is provided with cross slide connecting plate; Two groups of cross slide connecting plates in lateral cylinder a and left side are provided with left side hold-down mechanism, two groups of cross slide connecting plates on lateral cylinder b and right side are provided with right side hold-down mechanism.
Described front hold-down mechanism is identical with rear hold-down mechanism structure, front hold-down mechanism comprises front slide, front air cylinder fixed head, front lift cylinder, front lifter plate, frong guide column, front guide pin bushing, front linear bearing, front press strip holder and front press strip, described front slide is arranged on two groups of longitudinal slide connecting plates of front side, described front air cylinder fixed head and front slide are fixed together, and the push pedal of the piston rod front end of front air cylinder fixed head and longitudinal cylinder a links together; Described front lift cylinder is arranged on front air cylinder fixed head, and the upper end of front lift cylinder is provided with front lifter plate, and front lifter plate upper end is provided with front press strip holder, and front press strip holder is provided with front press strip; On described front slide, the left and right sides is separately installed with frong guide column and front guide pin bushing, and on front lifter plate, the left and right sides is separately installed with front linear bearing, and frong guide column passes and exposes in front lifter plate upper end in linear bearing place in the past.
Described left side hold-down mechanism is identical with right side hold-down mechanism structure, left side hold-down mechanism comprises sideskid, side air cylinder fixed plate, side lift cylinder, side lifter plate, side guide pillar, side contiguous block, side linear bearing, lateral layering holder and lateral layering, described sideskid is arranged on two groups of cross slide connecting plates in left side, described side air cylinder fixed plate and sideskid are fixed together, and the push pedal of the piston rod front end of side air cylinder fixed plate and lateral cylinder a links together; Described side lift cylinder is arranged in the air cylinder fixed plate of side, and the upper end of side lift cylinder is provided with side lifter plate, and lifter plate upper end, side is provided with lateral layering holder, and lateral layering holder is provided with lateral layering; Before and after on described sideskid, both sides are separately installed with side linear bearing, described side guide pillar has two, guide pillar lower end, two sides is linked together by side contiguous block, and two side guide pillars pass from two side linear bearings respectively, and upper end is passed from lateral layering holder and exposed thereon.
Described longitudinal cylinder a is for adjusting the front and back position of front hold-down mechanism, vertical direction has front lift cylinder drive, lifter plate before driving, by the effect of front guide rod, before front press strip holder is driven, press strip rises or declines, and front press strip just can be made to be pressed on the front portion of product; The principle that described rear hold-down mechanism compresses the rear portion of product is identical with the principle of front hold-down mechanism.
Described lateral cylinder a is for adjusting the right position of side compression mechanism, vertical direction there is side lift cylinder drive, drive side lifter plate, by the effect of side guide rod, make lateral layering holder drive lateral layering to rise or decline, lateral layering just can be made to be pressed on the sidepiece of product.
Described rotating mechanism comprises travel mechanism, X-axis mechanism, Y-axis mechanism, rotating mechanism and support plate, and described X-axis mechanism is arranged in travel mechanism; Described Y-axis mechanism is arranged in X-axis mechanism; Described rotating mechanism is arranged in Y-axis mechanism; Described support plate is arranged on rotating mechanism, and support plate is provided with sucker.
Described travel mechanism comprises movable base plate, mobile keel, shifting sledge, moving slider and mobile pen cylinder, described mobile keel has two groups, be arranged on large base plate respectively, often organize on mobile keel and be separately installed with shifting sledge, shifting sledge coordinates moving slider is installed, two moving sliders are provided with movable base plate, and the piston rod front end of mobile pen cylinder is arranged on the bottom of movable base plate.
Described rotating mechanism comprises slide unit fixed head, swivel slide, rotation microscope carrier, rotary photoelectric sensor and rotary inductive sheet, and described slide unit fixed head is arranged in Y-axis mechanism; Described swivel slide is arranged on slide unit fixed head, rotates microscope carrier and is arranged on swivel slide top; Described rotary photoelectric sensor is arranged on slide unit fixed head, and the bottom rotating microscope carrier is provided with rotary inductive sheet.
Described mobile pen cylinder drives, can drive X-axis mechanism, Y-axis mechanism, rotating mechanism and support plate reach or after move to assigned address, X-axis mechanism, Y-axis mechanism and rotating mechanism can make support plate in the position-adjustable of all directions, until consistent to normal place.
Described draw frame machine it comprise draw base, draw installing plate, draw X-axis mechanism, drive motors, shaft coupling, linear module and module installing plate, described absorption base has two, be arranged on large base plate respectively, described absorption installing plate is arranged on two and draws on base, and described absorption X-axis mechanism is arranged on and draws on installing plate; Described drive motors is connected with linear module by shaft coupling, and the linear module back side is installed with module installing plate, and module installing plate is arranged on to be drawn in X-axis mechanism; Described linear module is provided with connecting plate; One absorption keel is installed on the left of the back side of described module installing plate, draw on keel and a lifting sliding rail is installed, lifting sliding rail coordinates lifting slider is installed, a chute is installed on the right side of the back side of module installing plate, in chute, is connected with a plate fixed block slidably; Described connecting plate left dorsal and lifting slider are fixed together, and are fixed together on the right side of connecting plate back with connecting plate fixed block; Described module installing plate is provided with mounting bar, mounting bar is provided with three photoelectric sensors, described connecting plate fixed block side is provided with the sensing chip matched with photoelectric sensor; Described connecting plate is provided with cylinder mounting plate, CCD fixed head is installed at cylinder mounting plate back, CCD fixed head downward vertical is provided with CCD installing plate, and two groups of bosses are installed between CCD fixed head and CCD installing plate, three groups of CCD connecting plates are installed below CCD installing plate, often group CCD connecting plate are provided with one group of CCD, CCD connecting plate back and three groups of light source fixing frames are installed, often organize on light source fixing frame and a light source is installed, and often group light source is positioned at immediately below corresponding CCD.
Described cylinder mounting plate is provided with pen cylinder by cylinder holder, be connected with under the piston rod of pen cylinder and slide rail connecting plate is installed, on described cylinder mounting plate, the left and right sides is separately installed with absorption slide rail, draw cooperation on slide rail and absorption slide block is installed, draw on slide block and slide rail installing plate is installed, and slide rail installing plate and slide rail connecting plate are fixed together; Described slide rail installing plate is installed with suction disc connecting plate, below suction disc connecting plate, suction disc is installed, and between suction disc connecting plate and suction disc by two strengthens gusset strengthen fix.
The side of described cylinder mounting plate is provided with two groups of buffing pads, and each buffing pad is provided with bumper post, and the side of described slide rail installing plate is provided with a buffer, and buffer is between two bumper posts.
The back side edge place of described suction disc is respectively equipped with three groups of semicircle slotted eyes, and three groups of CCD take pictures, the CCD of positioning mechanism is just in time positioned at directly over corresponding semicircle slotted eye.
Described absorption X-axis mechanism can drive module installing plate to move in the X-axis direction; Described drive motors drives, and connecting plate moves up and down on linear module, realizes the lifting of suction disc under the drive of connecting plate; Suction disc picks up product from a position, and after arriving installation site, drive motors drives, and driving suction disc to decline, in order to reduce impact, can ensure that the product that suction disc is drawn and mounting surface are not hard contact by pen cylinder and buffer.
Described two groups of hold-down mechanisms put product respectively, outer rim placed by rotating mechanism, sucker on hold-down mechanism sucks product, front press strip, rear press strip and lateral layering compress product simultaneously, then draw frame machine moves to above one of them product, image data, are taken pictures in the two ends that the CCD on both sides aims at product sideline, calculate the angle of sideline, two ends place straight line and two CCD place straight lines, simultaneously, the middle mid point of CCD to this sideline of product is taken pictures, and determine this mid point place place, data acquisition is complete; Then draw frame machine moves to above rotating mechanism, and three groups of CCD take pictures to the both sides of outer rim and mid point again in the same way, then the data of twice are compared, rotating mechanism regulates outer rim position and angle according to comparison result, until consistent with product, regulate complete, draw frame machine moves down, draw frame machine drives suction disc to draw outer rim, be transported on one of them product again, after alignment, move down and install, there is gum bottom outer rim, can product surface be bonded at.
As preferably, described support column has eight, and symmetry is arranged between transport base and support plate respectively.
As preferably, described sucker has four groups, and symmetry is arranged on support plate, and support plate is also provided with four locating dowels, when product is placed on support plate, sucker can hold product, anti-sliding stop, and is located by locating dowel.
As preferably, the bottom of described transport base is provided with transport limited block, and the medial surface of keel is provided with transport buffer limit seat, transport limited block with transport buffer limit seat and coordinate the movement travel that can limit transport base.
As preferably, described transport base is provided with front limit block, the side of front slide is provided with front buffer limit seat, and front limit block coordinates the stroke that can limit front slide with front buffer limit seat.
As preferably, the bottom of described movable base plate is provided with mobile limited block, and the medial surface of mobile keel is provided with mobile cushioning limit base, and mobile limited block coordinates with mobile cushioning limit base can the movement travel of moving-limiting base plate.
As preferably, described rotary photoelectric sensor has four groups, and rotary inductive sheet has two groups.
As preferably, described X-axis mechanism comprises X-axis motor, X-axis motor fixing seat, X-axis shaft coupling, the linear module of X-axis, the linear module slide block of X-axis, XY connecting plate, X-axis mounting bar, X-axis photoelectric sensor and X-axis sensing chip, the linear module of described X-axis is arranged on base plate, X-axis motor is arranged in X-axis motor fixing seat, X-axis motor front end is linked together by X-axis shaft coupling and the linear module of X-axis, the linear module of X-axis is provided with the linear module slide block of X-axis; Described XY connecting plate is arranged on the linear module slide block of X-axis; Described X-axis mounting bar is arranged on base plate, and X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on the bottom of XY connecting plate; Described Y-axis mechanism comprises y-axis motor, y-axis motor holder, Y-axis shaft coupling, the linear module of Y-axis, the linear module slide block of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, described y-axis motor is arranged on y-axis motor holder, y-axis motor front end is linked together by Y-axis shaft coupling and the linear module of Y-axis, the linear module of Y-axis is provided with the linear module slide block of Y-axis, the linear module slide block of Y-axis is provided with slide unit fixed head; Described XY connecting plate is provided with Y-axis mounting bar, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar, and described Y-axis sensing chip is arranged on the bottom of the linear module slide block of Y-axis.
As preferably, be provided with around described suction disc and organize sucker more, suction disc is provided with and organizes the vaccum suction pipe interface communicated with sucker more.
Beneficial effect of the present invention is:
The transport establishment of hold-down mechanism of the present invention, by air cylinder driven, can make transport base move back and forth on slide rail, transport base is provided with support plate by support column, support plate have some suckers, when product is placed on it time, hold product, anti-sliding stop.Front hold-down mechanism, rear hold-down mechanism, left side hold-down mechanism and right side hold-down mechanism can push down four sides of product respectively, and the position of front hold-down mechanism, rear hold-down mechanism, left side hold-down mechanism and right side hold-down mechanism can regulate, be convenient to push down product, the present invention is simple to operate, easy to use, electronic product can be located, so that carry out other associative operations on electronic product.
The support plate of rotating mechanism of the present invention is placed the outer rim of electronic product, pen cylinder can drive whole mechanism to move forward and outer rim is transported to assigned address, by the exact position of the adjustable outer rim of X-axis mechanism and Y-axis mechanism in X-direction and Y direction, the angle of rotating mechanism adjustable outer rim, makes outer rim be adjusted to standard operation position.
The X-direction of draw frame machine of the present invention regulates by drawing X-axis mechanism, then drive motors drives, and connecting plate can be made to move up and down on linear module, and connecting plate is under the effect of lifting sliding rail, can easy motion, and the distance that connecting plate moves up and down is determined by photoelectric sensor.Connecting plate moves up and down and cylinder mounting plate can be driven to move up and down, thus the upper-lower position of CCD can be regulated, and is convenient to the contraposition calibration of CCD; Simultaneously cylinder mounting plate moves down in the process drawing product, and under the effect of pen cylinder and buffer, the product that can prevent suction disc from drawing and mounting surface hard contact, protect product.
Hold-down mechanism of the present invention places product respectively, outer rim placed by rotating mechanism, sucker on hold-down mechanism sucks product, front press strip, rear press strip and lateral layering compress product simultaneously, then draw frame machine moves to above one of them product, image data, are taken pictures in the two ends that the CCD on both sides aims at product sideline, calculate the angle of sideline, two ends place straight line and two CCD place straight lines, simultaneously, the middle mid point of CCD to this sideline of product is taken pictures, and determine this mid point place place, data acquisition is complete, then draw frame machine moves to above rotating mechanism, three groups of CCD take pictures to the both sides of outer rim and mid point again in the same way, then the data of twice are compared, rotating mechanism regulates outer rim position and angle according to comparison result, until consistent with product, regulate complete, draw frame machine moves down, draw frame machine drives suction disc to draw outer rim, be transported on one of them product again, after alignment, move down and install, gum is had bottom outer rim, product surface can be bonded at, it is simple to operate, easy to use, product can be protected, improve product installation quality.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of hold-down mechanism of the present invention;
Fig. 4 is the structural representation of the transport establishment in Fig. 3;
Fig. 5 is the front view of Fig. 4;
Fig. 6 is the left view of Fig. 4;
Fig. 7 is the structural representation of the front hold-down mechanism in Fig. 3;
Fig. 8 is the structural representation of the left side hold-down mechanism in Fig. 3;
Fig. 9 is the structural representation of rotating mechanism of the present invention;
Figure 10 is the front view of Fig. 9;
Figure 11 is the structural representation of draw frame machine of the present invention;
Figure 12 is another structural representation of draw frame machine of the present invention;
Figure 13 is the right view of Fig. 1.
Detailed description of the invention:
Embodiment, is shown in accompanying drawing 1 ~ 13, a kind of electronic product display screen outer rim erection unit, it comprises large base plate 1, described large base plate is provided with hold-down mechanism I, rotating mechanism II and draw frame machine III, described hold-down mechanism has two groups, lays respectively at the both sides of rotating mechanism.
Described hold-down mechanism it comprise transport establishment IV, front hold-down mechanism V, rear hold-down mechanism, left side hold-down mechanism VI and right side hold-down mechanism, described transport establishment comprises transport base 2, keel 3, slide rail 4, slide block 5, cylinder 6, support column 7, support plate 8, sucker 9, longitudinal cylinder 10, longitudinal slide rail 11, longitudinal sliding block 12, longitudinal slide connecting plate 13, lateral cylinder 14, horizontal slide rail 15, transverse slider 16 and cross slide connecting plate 17, described keel has two groups, be arranged on large base plate respectively, often organize on keel and be separately installed with slide rail, slide rail coordinates slide block is installed, two slide blocks are provided with transport base, and the piston rod front end of cylinder is arranged on the bottom of transport base, described transport base is provided with support plate by support column, support column has eight, symmetry is arranged between transport base and support plate respectively, and support plate is provided with sucker, and sucker can hold product, described sucker has four groups, symmetry is arranged on support plate, and support plate is also provided with four locating dowels 18, when product is placed on support plate, sucker can hold product, anti-sliding stop, and located by locating dowel.
The bottom of described transport base is provided with transport limited block 19, and the medial surface of keel is provided with transport buffer limit seat 20, and transport limited block coordinates the movement travel that can limit transport base with transport buffer limit seat.
Described transport base is provided with two groups of longitudinal cylinders and two groups of longitudinal slide rails, for longitudinal cylinder a1001 and longitudinal cylinder b1002, two groups of longitudinal slide rails lay respectively at the left and right sides of longitudinal cylinder a and longitudinal cylinder b, often organize on longitudinal slide rail and be separately installed with two longitudinal sliding blocks, each longitudinal sliding block is provided with longitudinal slide connecting plate; Two groups of longitudinal slide connecting plates of longitudinal cylinder a and front side are provided with front hold-down mechanism, two groups of longitudinal slide connecting plates of longitudinal cylinder b and rear side are provided with rear hold-down mechanism.
Described support plate bottom is provided with two groups of lateral cylinders and two groups of horizontal slide rails, for lateral cylinder a1401 and lateral cylinder b1402, two groups of horizontal slide rails lay respectively at the left and right sides of lateral cylinder a and lateral cylinder b, often organize on horizontal slide rail and be separately installed with two transverse sliders, each transverse slider is provided with cross slide connecting plate; Two groups of cross slide connecting plates in lateral cylinder a and left side are provided with left side hold-down mechanism, two groups of cross slide connecting plates on lateral cylinder b and right side are provided with right side hold-down mechanism.
Described front hold-down mechanism is identical with rear hold-down mechanism structure, front hold-down mechanism comprises front slide 21, front air cylinder fixed head 22, front lift cylinder 23, front lifter plate 24, frong guide column 25, front guide pin bushing 26, front linear bearing 27, front press strip holder 28 and front press strip 29, described front slide is arranged on two groups of longitudinal slide connecting plates of front side, described front air cylinder fixed head and front slide are fixed together, and the push pedal 30 of the piston rod front end of front air cylinder fixed head and longitudinal cylinder a links together; Described front lift cylinder is arranged on front air cylinder fixed head, and the upper end of front lift cylinder is provided with front lifter plate, and front lifter plate upper end is provided with front press strip holder, and front press strip holder is provided with front press strip; On described front slide, the left and right sides is separately installed with frong guide column and front guide pin bushing, and on front lifter plate, the left and right sides is separately installed with front linear bearing, and frong guide column passes and exposes in front lifter plate upper end in linear bearing place in the past.
Described transport base is provided with front limit block 31, the side of front slide is provided with front buffer limit seat 32, and front limit block coordinates the stroke that can limit front slide with front buffer limit seat.
Described left side hold-down mechanism is identical with right side hold-down mechanism structure, left side hold-down mechanism comprises sideskid 33, side air cylinder fixed plate 34, side lift cylinder 35, side lifter plate 36, side guide pillar 37, side contiguous block 38, side linear bearing 39, lateral layering holder 40 and lateral layering 41, described sideskid is arranged on two groups of cross slide connecting plates in left side, described side air cylinder fixed plate and sideskid are fixed together, and the push pedal of the piston rod front end of side air cylinder fixed plate and lateral cylinder a links together; Described side lift cylinder is arranged in the air cylinder fixed plate of side, and the upper end of side lift cylinder is provided with side lifter plate, and lifter plate upper end, side is provided with lateral layering holder, and lateral layering holder is provided with lateral layering; Before and after on described sideskid, both sides are separately installed with side linear bearing, described side guide pillar has two, guide pillar lower end, two sides is linked together by side contiguous block, and two side guide pillars pass from two side linear bearings respectively, and upper end is passed from lateral layering holder and exposed thereon.
Described longitudinal cylinder a is for adjusting the front and back position of front hold-down mechanism, vertical direction has front lift cylinder drive, lifter plate before driving, by the effect of front guide rod, before front press strip holder is driven, press strip rises or declines, and front press strip just can be made to be pressed on the front portion of product; The principle that described rear hold-down mechanism compresses the rear portion of product is identical with the principle of front hold-down mechanism.
Described lateral cylinder a is for adjusting the right position of side compression mechanism, vertical direction there is side lift cylinder drive, drive side lifter plate, by the effect of side guide rod, make lateral layering holder drive lateral layering to rise or decline, lateral layering just can be made to be pressed on the sidepiece of product.
Described rotating mechanism comprises travel mechanism VI, X-axis mechanism VII, Y-axis mechanism VIII, rotating mechanism Ⅸ and support plate 42, and described X-axis mechanism is arranged in travel mechanism; Described Y-axis mechanism is arranged in X-axis mechanism; Described rotating mechanism is arranged in Y-axis mechanism; Described support plate is arranged on rotating mechanism, support plate is provided with sucker 43.
Described travel mechanism comprises movable base plate 44, mobile keel 45, shifting sledge 46, moving slider 47 and mobile pen cylinder 48, described mobile keel has two groups, be arranged on large base plate respectively, often organize on mobile keel and be separately installed with shifting sledge, shifting sledge coordinates moving slider is installed, two moving sliders are provided with movable base plate, and the piston rod front end of mobile pen cylinder is arranged on the bottom of movable base plate.The bottom of described movable base plate is provided with mobile limited block 49, and the medial surface of mobile keel is provided with mobile cushioning limit base 50, and mobile limited block coordinates with mobile cushioning limit base can the movement travel of moving-limiting base plate.
Described X-axis mechanism comprises X-axis motor, X-axis motor fixing seat, X-axis shaft coupling, the linear module of X-axis, the linear module slide block of X-axis, XY connecting plate, X-axis mounting bar, X-axis photoelectric sensor and X-axis sensing chip, the linear module of described X-axis is arranged on base plate, X-axis motor is arranged in X-axis motor fixing seat, X-axis motor front end is linked together by X-axis shaft coupling and the linear module of X-axis, the linear module of X-axis is provided with the linear module slide block of X-axis; Described XY connecting plate is arranged on the linear module slide block of X-axis; Described X-axis mounting bar is arranged on base plate, and X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on the bottom of XY connecting plate; Described Y-axis mechanism comprises y-axis motor, y-axis motor holder, Y-axis shaft coupling, the linear module of Y-axis, the linear module slide block of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, described y-axis motor is arranged on y-axis motor holder, y-axis motor front end is linked together by Y-axis shaft coupling and the linear module of Y-axis, the linear module of Y-axis is provided with the linear module slide block of Y-axis, the linear module slide block of Y-axis is provided with slide unit fixed head; Described XY connecting plate is provided with Y-axis mounting bar, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar, and described Y-axis sensing chip is arranged on the bottom of the linear module slide block of Y-axis.
Described X-axis motor drives, and XY connecting plate can be driven to slide on the linear module of X-axis, thus make it move in X-direction, regulate it in the position of X-direction, and displacement be determined by X-axis photoelectric sensor.Described y-axis motor drives, and slide unit fixed head can be driven to slide on the linear module of Y-axis, thus make it move in Y direction, regulate it in the position of Y direction, and displacement be determined by Y-axis photoelectric sensor.
Described rotating mechanism comprises slide unit fixed head 51, swivel slide 52, rotates microscope carrier 53, rotary photoelectric sensor 54 and rotary inductive sheet 55, and described slide unit fixed head is arranged in Y-axis mechanism; Described swivel slide is arranged on slide unit fixed head, rotates microscope carrier and is arranged on swivel slide top; Described rotary photoelectric sensor is arranged on slide unit fixed head, and the bottom rotating microscope carrier is provided with rotary inductive sheet, and rotary photoelectric sensor has four groups, and rotary inductive sheet has two groups.Described swivel slide can rotate by driven rotary microscope carrier, and rotate on microscope carrier and be provided with support plate, the angle of such support plate can regulate, and the anglec of rotation is determined by rotary photoelectric sensor.
Described mobile pen cylinder drives, can drive X-axis mechanism, Y-axis mechanism, rotating mechanism and support plate reach or after move to assigned address, X-axis mechanism, Y-axis mechanism and rotating mechanism can make support plate in the position-adjustable of all directions, until consistent to normal place.
Described draw frame machine it comprise draw base 56, draw installing plate 56, draw X-axis mechanism 58, drive motors 59, shaft coupling 60, linear module 61 and module installing plate 62, described absorption base has two, be arranged on large base plate respectively, described absorption installing plate is arranged on two and draws on base, and described absorption X-axis mechanism is arranged on and draws on installing plate; Described drive motors is connected with linear module by shaft coupling, and the linear module back side is installed with module installing plate, and module installing plate is arranged on to be drawn in X-axis mechanism; Described linear module is provided with connecting plate 63; One absorption keel 64 is installed on the left of the back side of described module installing plate, draw on keel and a lifting sliding rail 65 is installed, lifting sliding rail coordinates lifting slider 66 is installed, a chute is installed on the right side of the back side of module installing plate, in chute, is connected with a plate fixed block 67 slidably; Described connecting plate left dorsal and lifting slider are fixed together, and are fixed together on the right side of connecting plate back with connecting plate fixed block; Described module installing plate is provided with mounting bar 68, mounting bar is provided with three photoelectric sensors 69, described connecting plate fixed block side is provided with the sensing chip 70 matched with photoelectric sensor; When drive motors drives, connecting plate can be made to move up and down on linear module, connecting plate, can easy motion under the effect of lifting sliding rail, and the distance that connecting plate moves up and down is determined by photoelectric sensor.
Described connecting plate is provided with cylinder mounting plate 71, CCD fixed head 72 is installed at cylinder mounting plate back, CCD fixed head downward vertical is provided with CCD installing plate 73, and two groups of bosses 74 are installed between CCD fixed head and CCD installing plate, three groups of CCD connecting plates 75 are installed below CCD installing plate, often organize on CCD connecting plate and one group of CCD76 is installed, CCD connecting plate back is provided with three groups of light source fixing frames 77, often organize on light source fixing frame and a light source 78 is installed, and often group light source is positioned at immediately below corresponding CCD.Connecting plate moves up and down and cylinder mounting plate can be driven to move up and down, thus the upper-lower position of CCD can be regulated, and is convenient to the contraposition calibration of CCD.
Described cylinder mounting plate is provided with pen cylinder 80 by cylinder holder 79, be connected with under the piston rod of pen cylinder and slide rail connecting plate 81 is installed, on described cylinder mounting plate, the left and right sides is separately installed with and draws slide rail 82, draw cooperation on slide rail and absorption slide block 83 is installed, draw on slide block and slide rail installing plate 84 is installed, and slide rail installing plate and slide rail connecting plate are fixed together; Described slide rail installing plate is installed with suction disc connecting plate 85, suction disc 86 is installed below suction disc connecting plate, and between suction disc connecting plate and suction disc by two strengthens gusset 87 strengthen fix.Be provided with around described suction disc and organize sucker more, suction disc is provided with and organizes the vaccum suction pipe interface 88 communicated with sucker more, vaccum suction pipe interface suction vacuum makes vacuum suction in the sucker on suction disc, and such suction disc can draw product, and ensure that product surrounding has uniform suction, prevent product from coming off.
The side of described cylinder mounting plate is provided with two groups of buffing pads 89; each buffing pad is provided with bumper post 90; the side of described slide rail installing plate is provided with a buffer 91; and buffer is between two bumper posts; such cylinder mounting plate moves down in the process drawing product; under the effect of pen cylinder and buffer, the product that can prevent suction disc from drawing and mounting surface hard contact, protection product.
The back side edge place of described suction disc is respectively equipped with three groups of semicircle slotted eyes, and three groups of CCD take pictures, the CCD of positioning mechanism is just in time positioned at directly over corresponding semicircle slotted eye, is convenient to contraposition calibration.
Described absorption X-axis mechanism can drive module installing plate to move in the X-axis direction; Described drive motors drives, and connecting plate moves up and down on linear module, realizes the lifting of suction disc under the drive of connecting plate; Suction disc picks up product from a position, and after arriving installation site, drive motors drives, and driving suction disc to decline, in order to reduce impact, can ensure that the product that suction disc is drawn and mounting surface are not hard contact by pen cylinder and buffer.
Operation principle of the present invention: two groups of hold-down mechanisms put product respectively, outer rim placed by rotating mechanism, sucker on hold-down mechanism sucks product, front press strip, rear press strip and lateral layering compress product simultaneously, then draw frame machine moves to above one of them product, image data, are taken pictures in the two ends that the CCD on both sides aims at product sideline, calculate the angle of sideline, two ends place straight line and two CCD place straight lines, simultaneously, the middle mid point of CCD to this sideline of product is taken pictures, and determine this mid point place place, data acquisition is complete; Then draw frame machine moves to above rotating mechanism, and three groups of CCD take pictures to the both sides of outer rim and mid point again in the same way, then the data of twice are compared, rotating mechanism regulates outer rim position and angle according to comparison result, until consistent with product, regulate complete, draw frame machine moves down, draw frame machine drives suction disc to draw outer rim, be transported on one of them product again, after alignment, move down and install, there is gum bottom outer rim, can product surface be bonded at.
Above-described embodiment is the specific descriptions of carrying out the present invention; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjustment all falls within protection scope of the present invention.
Claims (9)
1. an electronic product display screen outer rim erection unit, it comprises large base plate, it is characterized in that: described large base plate is provided with hold-down mechanism, rotating mechanism and draw frame machine, and described hold-down mechanism has two groups, lays respectively at the both sides of rotating mechanism;
Described hold-down mechanism it comprise transport establishment, front hold-down mechanism, rear hold-down mechanism, left side hold-down mechanism and right side hold-down mechanism, described transport establishment comprises transport base, keel, slide rail, slide block, cylinder, support column, support plate, sucker, longitudinal cylinder, longitudinal slide rail, longitudinal sliding block, longitudinal slide connecting plate, lateral cylinder, horizontal slide rail, transverse slider and cross slide connecting plate, described keel has two groups, be arranged on large base plate respectively, often organize on keel and be separately installed with slide rail, slide rail coordinates slide block is installed, two slide blocks are provided with transport base, and the piston rod front end of cylinder is arranged on the bottom of transport base, described transport base is provided with support plate by support column, support plate is provided with sucker, sucker can hold product,
Described transport base is provided with two groups of longitudinal cylinders and two groups of longitudinal slide rails, for longitudinal cylinder a and longitudinal cylinder b, two groups of longitudinal slide rails lay respectively at the left and right sides of longitudinal cylinder a and longitudinal cylinder b, often organize on longitudinal slide rail and be separately installed with two longitudinal sliding blocks, each longitudinal sliding block is provided with longitudinal slide connecting plate; Two groups of longitudinal slide connecting plates of longitudinal cylinder a and front side are provided with front hold-down mechanism, two groups of longitudinal slide connecting plates of longitudinal cylinder b and rear side are provided with rear hold-down mechanism;
Described support plate bottom is provided with two groups of lateral cylinders and two groups of horizontal slide rails, for lateral cylinder a and lateral cylinder b, two groups of horizontal slide rails lay respectively at the left and right sides of lateral cylinder a and lateral cylinder b, often organize on horizontal slide rail and be separately installed with two transverse sliders, each transverse slider is provided with cross slide connecting plate; Two groups of cross slide connecting plates in lateral cylinder a and left side are provided with left side hold-down mechanism, two groups of cross slide connecting plates on lateral cylinder b and right side are provided with right side hold-down mechanism;
Described front hold-down mechanism is identical with rear hold-down mechanism structure, front hold-down mechanism comprises front slide, front air cylinder fixed head, front lift cylinder, front lifter plate, frong guide column, front guide pin bushing, front linear bearing, front press strip holder and front press strip, described front slide is arranged on two groups of longitudinal slide connecting plates of front side, described front air cylinder fixed head and front slide are fixed together, and the push pedal of the piston rod front end of front air cylinder fixed head and longitudinal cylinder a links together; Described front lift cylinder is arranged on front air cylinder fixed head, and the upper end of front lift cylinder is provided with front lifter plate, and front lifter plate upper end is provided with front press strip holder, and front press strip holder is provided with front press strip; On described front slide, the left and right sides is separately installed with frong guide column and front guide pin bushing, and on front lifter plate, the left and right sides is separately installed with front linear bearing, and frong guide column passes and exposes in front lifter plate upper end in linear bearing place in the past;
Described left side hold-down mechanism is identical with right side hold-down mechanism structure, left side hold-down mechanism comprises sideskid, side air cylinder fixed plate, side lift cylinder, side lifter plate, side guide pillar, side contiguous block, side linear bearing, lateral layering holder and lateral layering, described sideskid is arranged on two groups of cross slide connecting plates in left side, described side air cylinder fixed plate and sideskid are fixed together, and the push pedal of the piston rod front end of side air cylinder fixed plate and lateral cylinder a links together; Described side lift cylinder is arranged in the air cylinder fixed plate of side, and the upper end of side lift cylinder is provided with side lifter plate, and lifter plate upper end, side is provided with lateral layering holder, and lateral layering holder is provided with lateral layering; Before and after on described sideskid, both sides are separately installed with side linear bearing, described side guide pillar has two, guide pillar lower end, two sides is linked together by side contiguous block, and two side guide pillars pass from two side linear bearings respectively, and upper end is passed from lateral layering holder and exposed thereon;
Described longitudinal cylinder a is for adjusting the front and back position of front hold-down mechanism, vertical direction has front lift cylinder drive, lifter plate before driving, by the effect of front guide rod, before front press strip holder is driven, press strip rises or declines, and front press strip just can be made to be pressed on the front portion of product; The principle that described rear hold-down mechanism compresses the rear portion of product is identical with the principle of front hold-down mechanism;
Described lateral cylinder a is for adjusting the right position of side compression mechanism, vertical direction there is side lift cylinder drive, drive side lifter plate, by the effect of side guide rod, make lateral layering holder drive lateral layering to rise or decline, lateral layering just can be made to be pressed on the sidepiece of product;
Described rotating mechanism comprises travel mechanism, X-axis mechanism, Y-axis mechanism, rotating mechanism and support plate, and described X-axis mechanism is arranged in travel mechanism; Described Y-axis mechanism is arranged in X-axis mechanism; Described rotating mechanism is arranged in Y-axis mechanism; Described support plate is arranged on rotating mechanism, and support plate is provided with sucker;
Described travel mechanism comprises movable base plate, mobile keel, shifting sledge, moving slider and mobile pen cylinder, described mobile keel has two groups, be arranged on large base plate respectively, often organize on mobile keel and be separately installed with shifting sledge, shifting sledge coordinates moving slider is installed, two moving sliders are provided with movable base plate, and the piston rod front end of mobile pen cylinder is arranged on the bottom of movable base plate;
Described rotating mechanism comprises slide unit fixed head, swivel slide, rotation microscope carrier, rotary photoelectric sensor and rotary inductive sheet, and described slide unit fixed head is arranged in Y-axis mechanism; Described swivel slide is arranged on slide unit fixed head, rotates microscope carrier and is arranged on swivel slide top; Described rotary photoelectric sensor is arranged on slide unit fixed head, and the bottom rotating microscope carrier is provided with rotary inductive sheet;
Described mobile pen cylinder drives, can drive X-axis mechanism, Y-axis mechanism, rotating mechanism and support plate reach or after move to assigned address, X-axis mechanism, Y-axis mechanism and rotating mechanism can make support plate in the position-adjustable of all directions, until consistent to normal place;
Described draw frame machine it comprise draw base, draw installing plate, draw X-axis mechanism, drive motors, shaft coupling, linear module and module installing plate, described absorption base has two, be arranged on large base plate respectively, described absorption installing plate is arranged on two and draws on base, and described absorption X-axis mechanism is arranged on and draws on installing plate; Described drive motors is connected with linear module by shaft coupling, and the linear module back side is installed with module installing plate, and module installing plate is arranged on to be drawn in X-axis mechanism; Described linear module is provided with connecting plate; One absorption keel is installed on the left of the back side of described module installing plate, draw on keel and a lifting sliding rail is installed, lifting sliding rail coordinates lifting slider is installed, a chute is installed on the right side of the back side of module installing plate, in chute, is connected with a plate fixed block slidably; Described connecting plate left dorsal and lifting slider are fixed together, and are fixed together on the right side of connecting plate back with connecting plate fixed block; Described module installing plate is provided with mounting bar, mounting bar is provided with three photoelectric sensors, described connecting plate fixed block side is provided with the sensing chip matched with photoelectric sensor; Described connecting plate is provided with cylinder mounting plate, CCD fixed head is installed at cylinder mounting plate back, CCD fixed head downward vertical is provided with CCD installing plate, and two groups of bosses are installed between CCD fixed head and CCD installing plate, three groups of CCD connecting plates are installed below CCD installing plate, often group CCD connecting plate are provided with one group of CCD, CCD connecting plate back and three groups of light source fixing frames are installed, often organize on light source fixing frame and a light source is installed, and often group light source is positioned at immediately below corresponding CCD;
Described cylinder mounting plate is provided with pen cylinder by cylinder holder, be connected with under the piston rod of pen cylinder and slide rail connecting plate is installed, on described cylinder mounting plate, the left and right sides is separately installed with absorption slide rail, draw cooperation on slide rail and absorption slide block is installed, draw on slide block and slide rail installing plate is installed, and slide rail installing plate and slide rail connecting plate are fixed together; Described slide rail installing plate is installed with suction disc connecting plate, below suction disc connecting plate, suction disc is installed, and between suction disc connecting plate and suction disc by two strengthens gusset strengthen fix;
The side of described cylinder mounting plate is provided with two groups of buffing pads, and each buffing pad is provided with bumper post, and the side of described slide rail installing plate is provided with a buffer, and buffer is between two bumper posts;
The back side edge place of described suction disc is respectively equipped with three groups of semicircle slotted eyes, and three groups of CCD take pictures, the CCD of positioning mechanism is just in time positioned at directly over corresponding semicircle slotted eye;
Described absorption X-axis mechanism can drive module installing plate to move in the X-axis direction; Described drive motors drives, and connecting plate moves up and down on linear module, realizes the lifting of suction disc under the drive of connecting plate; Suction disc picks up product from a position, and after arriving installation site, drive motors drives, and driving suction disc to decline, in order to reduce impact, can ensure that the product that suction disc is drawn and mounting surface are not hard contact by pen cylinder and buffer;
Described two groups of hold-down mechanisms put product respectively, outer rim placed by rotating mechanism, sucker on hold-down mechanism sucks product, front press strip, rear press strip and lateral layering compress product simultaneously, then draw frame machine moves to above one of them product, image data, are taken pictures in the two ends that the CCD on both sides aims at product sideline, calculate the angle of sideline, two ends place straight line and two CCD place straight lines, simultaneously, the middle mid point of CCD to this sideline of product is taken pictures, and determine this mid point place place, data acquisition is complete; Then draw frame machine moves to above rotating mechanism, and three groups of CCD take pictures to the both sides of outer rim and mid point again in the same way, then the data of twice are compared, rotating mechanism regulates outer rim position and angle according to comparison result, until consistent with product, regulate complete, draw frame machine moves down, draw frame machine drives suction disc to draw outer rim, be transported on one of them product again, after alignment, move down and install, there is gum bottom outer rim, can product surface be bonded at.
2. a kind of electronic product display screen outer rim erection unit according to claim 1, is characterized in that: described support column has eight, and symmetry is arranged between transport base and support plate respectively.
3. a kind of electronic product display screen outer rim erection unit according to claim 1, it is characterized in that: described sucker has four groups, symmetry is arranged on support plate, support plate is also provided with four locating dowels, when product is placed on support plate, sucker can hold product, anti-sliding stop, and located by locating dowel.
4. a kind of electronic product display screen outer rim erection unit according to claim 1, it is characterized in that: the bottom of described transport base is provided with transport limited block, the medial surface of keel is provided with transport buffer limit seat, and transport limited block coordinates the movement travel that can limit transport base with transport buffer limit seat.
5. a kind of electronic product display screen outer rim erection unit according to claim 1, it is characterized in that: described transport base is provided with front limit block, the side of front slide is provided with front buffer limit seat, and front limit block coordinates the stroke that can limit front slide with front buffer limit seat.
6. a kind of electronic product display screen outer rim erection unit according to claim 1, it is characterized in that: the bottom of described movable base plate is provided with mobile limited block, the medial surface of mobile keel is provided with mobile cushioning limit base, and mobile limited block coordinates with mobile cushioning limit base can the movement travel of moving-limiting base plate.
7. a kind of electronic product display screen outer rim erection unit according to claim 1, is characterized in that: described rotary photoelectric sensor has four groups, and rotary inductive sheet has two groups.
8. a kind of electronic product display screen outer rim erection unit according to claim 1, it is characterized in that: described X-axis mechanism comprises X-axis motor, X-axis motor fixing seat, X-axis shaft coupling, the linear module of X-axis, the linear module slide block of X-axis, XY connecting plate, X-axis mounting bar, X-axis photoelectric sensor and X-axis sensing chip, the linear module of described X-axis is arranged on base plate, X-axis motor is arranged in X-axis motor fixing seat, X-axis motor front end is linked together by X-axis shaft coupling and the linear module of X-axis, the linear module of X-axis is provided with the linear module slide block of X-axis; Described XY connecting plate is arranged on the linear module slide block of X-axis; Described X-axis mounting bar is arranged on base plate, and X-axis photoelectric sensor is arranged on X-axis mounting bar, and X-axis sensing chip is arranged on the bottom of XY connecting plate; Described Y-axis mechanism comprises y-axis motor, y-axis motor holder, Y-axis shaft coupling, the linear module of Y-axis, the linear module slide block of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, described y-axis motor is arranged on y-axis motor holder, y-axis motor front end is linked together by Y-axis shaft coupling and the linear module of Y-axis, the linear module of Y-axis is provided with the linear module slide block of Y-axis, the linear module slide block of Y-axis is provided with slide unit fixed head; Described XY connecting plate is provided with Y-axis mounting bar, and Y-axis photoelectric sensor is arranged on Y-axis mounting bar, and described Y-axis sensing chip is arranged on the bottom of the linear module slide block of Y-axis.
9. a kind of electronic product display screen outer rim erection unit according to claim 1, is characterized in that: be provided with around described suction disc and organize sucker more, suction disc is provided with and organizes the vaccum suction pipe interface communicated with sucker more.
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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee after: Bo Seiko Polytron Technologies Inc Address before: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200 Patentee before: Suzhou Bozhong Precision Industry Technology Co., Ltd. |
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