CN103496461A - Automatic laminator - Google Patents

Automatic laminator Download PDF

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Publication number
CN103496461A
CN103496461A CN201310478829.8A CN201310478829A CN103496461A CN 103496461 A CN103496461 A CN 103496461A CN 201310478829 A CN201310478829 A CN 201310478829A CN 103496461 A CN103496461 A CN 103496461A
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China
Prior art keywords
axis
film
module
connecting panel
cylinder
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Granted
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CN201310478829.8A
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Chinese (zh)
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CN103496461B (en
Inventor
吕绍林
蔡志敏
邹创业
张文生
侯教东
吴伟才
黄飞飞
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Bozhon Precision Industry Technology Co Ltd
Bozhong Suzhou Precision Industry Technology Co Ltd
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Bozhong Suzhou Precision Industry Technology Co Ltd
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Priority to CN201310478829.8A priority Critical patent/CN103496461B/en
Publication of CN103496461A publication Critical patent/CN103496461A/en
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Publication of CN103496461B publication Critical patent/CN103496461B/en
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Abstract

The invention relates to an automatic laminator. A carrier mechanism of the automatic laminator is provided with a product; the product is provided with two planes; the carrier mechanism is conveyed through a carrier conveying mechanism, a material suction mechanism sucks a material film from a material supplying mechanism and conveys the material film to a film uncovering mechanism, the material suction mechanism moves the material film to a CCD mechanism after the film uncovering mechanism uncovers a protective film on the lower surface the material film, the CCD mechanism shoots the edge of the material film and records data, and the material suction mechanism moves the material film to the position above the product. The material suction mechanism is provided with two CCDs which can simultaneously shoot the upper side of the material film, shoot data of two times are compared, the relative positions of the material film and the product are corrected, the material suction mechanism moves downwards to enable the material film to adhere to the product, then the carrier mechanism moves to the position below a film pressing mechanism, the material film on one plane is flattened through the film pressing mechanism, the carrier mechanism rotates by an angle so that the other plane of the product can rotate to be horizontal, and the pressing mechanism flattens the material film on the other plane.

Description

A kind of automatic film applicator
Technical field:
The present invention relates to the laminator apparatus field, relate in particular a kind of to two automatic film applicators that the plane pad pasting in a horizon does not also flatten.
Background technology:
On to product, during pad pasting, product is to be placed on carrier, and film will be torn from protective film, and film is aimed at by CCD is arranged on product, then that mould is flat, now just needs a kind of automatic film applicator realize said process.And prior art is all generally to adopt manual operation, its inefficiency, labour intensity is large, and pad pasting is of poor quality, film can not be aimed at product, thereby has been reduced product design.
Summary of the invention:
The purpose of this invention is to provide a kind of automatic film applicator, give two not the plane of same level pad pasting and by mould flat mechanism.
Technology solution of the present invention is as follows:
A kind of automatic film applicator, it comprises base plate, carrier mechanism, carrier transport establishment, feeding machanism, adsorption mechanism, film stripping machine structure, squeeze-film mechanism, product, material film, protective film and CCD mechanism, described carrier transport establishment is arranged on base plate; Described carrier mechanism is arranged in carrier transport establishment; Described material film below is stained with protective film, and the material film is placed on feeding machanism; Described film stripping machine structure, squeeze-film mechanism and CCD mechanism are arranged on base plate respectively, and squeeze-film mechanism is positioned at the top of carrier transport establishment.
In described carrier mechanism, a plurality of products are installed; Described product has two not planes in same level; Described carrier mechanism is transported to carrier transport establishment rear by carrier transport establishment, then adsorption mechanism picks up the material film on feeding machanism be transported on the film stripping machine structure to feeding machanism, after the film stripping machine structure is thrown off the protective film under the material film, the material film that adsorption mechanism will be removed protective film again moves to CCD mechanism top, the edge of material film is taken by CCD mechanism, record data, then the adsorption mechanism operation moves to carrier mechanism top by the material film; Two CCD also are installed on described adsorption mechanism, can to material film top, be taken pictures simultaneously, by twice photographed data contrast, and the relative position of rectification material film and product, then adsorption mechanism moves down, the material film is attached on product, then carrier transport establishment drives the carrier mechanism kinematic to the squeeze-film mechanism below, squeeze-film mechanism is first flat by the material mould on a plane, then carrier mechanism rotates an angle, make another Plane Rotation of product to level, squeeze-film mechanism is flat by the material mould on another plane again.
As preferably, described carrier mechanism comprises carrier base plate, bearing, slide rail, slide block, promotion cylinder, cylinder permanent seat, pushing block, drive link connecting panel, drive link, rotation connecting rod, S. A. and product clamper, be fixedly connected with two bearings, cylinder permanent seat and slide rail on described carrier base plate, be connected with slide block on slide rail; Described cylinder is arranged on the cylinder permanent seat, and the front end of cylinder connects pushing block, the front end connection for transmission bar connecting panel of pushing block, and the drive link connecting panel is fixed together with slide block, and can be with movement before and after slide block is on slide rail; The inboard of described drive link connecting panel is connecting drive link; Between described two bearings, the S. A. more than three is installed, product clamper is installed on S. A., and product is fixed on product clamper, and an end of S. A. links together through one of them bearing and rotation connecting rod; Described rotation connecting rod is movably arranged on drive link, when cylinder promotes the drive link connecting panel, can drive drive link and seesaw, thereby S. A. can be rotated product under the drive of rotation connecting rod.
As preferably, described carrier transport establishment comprises motor, coupler, linear module, linear module slide block, shipping skid, transportation slide block and block, and described linear module and shipping skid are arranged on respectively on base plate; Described motor is connected with linear module by coupler; Linear module slide block is installed on described linear module, the transportation slide block is installed on described shipping skid; Described linear module initial end is equipped with block; Described linear module slide block and transportation slide block top are installed with carrier mechanism.
As preferably, described feeding machanism comprises lifting motor, lifting coupler, the linear module of lifting, lifting mounting bar, lifting opto-electronic pickup, lifting sensing chip, module connecting panel, adapter plate, lifter plate, guidepost and fixed block, described fixed block is fixedly mounted on the bottom of base plate, and adapter plate is fixedly mounted on the top of base plate; Described lifting motor links together by lifting coupler and the linear module of lifting; Described lifting mounting bar is positioned at the side of the linear module of lifting, and the lifting opto-electronic pickup is installed on the lifting mounting bar; Described module connecting panel is arranged on the linear module of lifting, and module connecting panel and fixed block are movably connected; Described lifting sensing chip is arranged on the side of module connecting panel, and matches with the lifting opto-electronic pickup; The end of the linear module of described lifting passes the bottom that base plate and adapter plate are installed on lifter plate successively; Described material guidepost is fixed on adapter plate, and expose outside lifter plate through lifter plate its upper end; Place the material film on described lifter plate, the material film is strip, and the material film has many groups, and every group has a plurality ofly, and every group of material film all sticks on protective film, and organizes the material film-stack more and be positioned on lifter plate.
As preferably, described adsorption mechanism comprises base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, R axis mechanism and suction module, and described floor installation is on base plate; Described X-axis mechanism is installed on base; Described Y-axis mechanism is connected with X-axis mechanism by XY axle joint angle, and can in X-axis mechanism, slide, and sliding distance is definite by the X-axis opto-electronic pickup; Described Z-axis mechanism is connected with Y-axis mechanism by YZ module connecting panel, and can in Y-axis mechanism, slide, and sliding distance is determined by the Y-axis opto-electronic pickup; Connecting the R axis mechanism on described Z-axis mechanism, Z-axis mechanism is controlled the lifting of R axis mechanism, and lifting distance is determined by the Z axis opto-electronic pickup; Described R axis mechanism lower end is connecting the suction module, and the rotation of R axis mechanism, aim at the material film by the suction nozzle of suction module, the anglec of rotation is definite by the rotary photoelectric sensor, after position alignment, and the suction air cylinder driven of suction module, by the sucker on suction nozzle, the material film is picked up.
As preferably, described X-axis mechanism comprises X-axis motor, X-axis coupler, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, X-axis opto-electronic pickup and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on base respectively, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other; Coordinate the X-axis slide block is installed on described X-axis slide rail, the X-axis opto-electronic pickup is installed on the X-axis mounting bar; Described X-axis motor links together by X-axis coupler and the linear module of X-axis; The linear module of described X-axis be connected XY axle joint angle on the X-axis slide block, and the X-axis sensing chip is arranged on the bottom of XY axle joint angle; Described Y-axis mechanism comprises y-axis motor, Y-axis coupler, the linear module of Y-axis, Y-axis mounting bar, Y-axis opto-electronic pickup and Y-axis sensing chip, the linear module of described Y-axis and Y-axis mounting bar are arranged on respectively on XY axle joint angle, and the linear module of Y-axis and Y-axis mounting bar are parallel to each other; On described Y-axis mounting bar, the Y-axis opto-electronic pickup is installed; Described y-axis motor links together by Y-axis coupler and the linear module of Y-axis; Connecting YZ module connecting panel on the linear module of described Y-axis, and the Y-axis sensing chip is arranged on the side of YZ module connecting panel; Described Z-axis mechanism comprises Z axis motor, Z axis coupler, z axis module, Z axis module connecting panel, Z axis mounting bar, Z axis opto-electronic pickup and Z axis sensing chip, described Z axis motor links together by Z axis coupler and z axis module, connecting Z axis module connecting panel on the z axis module, and Z axis module connecting panel and YZ module connecting panel link together; Described Z axis mounting bar is arranged on the side of z axis module, and described Z axis opto-electronic pickup is arranged on the Z axis mounting bar, and described Z axis sensing chip is arranged on the side of Z axis module connecting panel.
As preferably, described R axis mechanism R spindle motor, R axle coupler, R axle adapter plate, CCD support, CCD, rotary photoelectric installation of sensors piece, rotary photoelectric sensor and rotary inductive sheet, described R axle adapter plate is fixed on the back side of z axis module, the two ends of R axle adapter plate symmetry respectively are installed with the CCD support, and CCD is fixedly mounted on the CCD support; Described R spindle motor lower end is connecting R axle coupler, and the side of described R spindle motor is installed with the rotary photoelectric sensor by rotary photoelectric installation of sensors piece, and described rotary inductive sheet is arranged on R axle coupler.
As preferably, described suction module comprises suction connecting panel, riser, suction nozzle connecting panel, air cylinder fixed plate, suction cylinder and suction nozzle, and described suction connecting panel is arranged on the bottom of R axle coupler; The bottom of described suction connecting panel is fixed together by two risers and suction nozzle connecting panel; Be fixed wtih air cylinder fixed plate on described suction nozzle connecting panel, the lower end of suction nozzle connecting panel is connecting suction nozzle; Described suction cylinder is fixed on air cylinder fixed plate, and the bottom of suction cylinder is connecting suction nozzle, and suction nozzle is provided with sucker.
As preferably, described film stripping machine structure comprise take off film cylinder, cylinder mount pad, pulling block, take off the film slide rail, take off the film slide block, the base plate adapter plate, take off the film base plate, take off the film mounting bar, take off the film opto-electronic pickup, take off the film sensing chip, jaw cylinder permanent seat, jaw cylinder, jaw, seat board, rotary cylinder permanent seat, rotary cylinder, connecting panel and sucker, the described film cylinder of taking off is fixed on base plate by the cylinder mount pad, connects pulling block on cylinder; Described cunning is taken off the film rail and is taken off the film mounting bar and be arranged on base plate respectively, and takes off the film slide rail and take off the film mounting bar and to take off the film cylinder parallel, described take off on the film mounting bar to be equipped with take off the film opto-electronic pickup; Described taking off on the film slide rail is connected with and takes off the film slide block, takes off connecting bottom board adapter plate on the film slide block; The described film base plate of taking off is arranged on base plate adapter plate and pulling block, takes off the film air cylinder driven and can make to take off the film base plate and seesaw under the directional tagging of taking off the film slide rail; Described taking off on the film base plate is fixedly connected with two jaw cylinder permanent seats, on every jaw cylinder permanent seat, is fixedly connected with a jaw cylinder, and the front end of two jaw cylinders is connecting jaw, and described jaw cylinder can drive the protective film that jaw is clamped material film below; Described seat board is fixedly mounted on base plate, and the rotary cylinder permanent seat is fixed on seat board, and rotary cylinder is arranged on the rotary cylinder permanent seat, is connecting connecting panel on rotary cylinder, is connected with sucker on connecting panel; Described bottom of taking off the film base plate is equipped with takes off the film sensing chip, and takes off the film sensing chip and take off the corresponding installation of film opto-electronic pickup.
As preferably, described squeeze-film mechanism comprises press mold base, press mold motor, press mold coupler, the linear module of press mold, the linear module slide block of press mold, module fixed block, press mold mounting bar, press mold opto-electronic pickup, press mold sensing chip, roller bearing connecting panel, press mold module connecting panel, bearing fixed seat connecting panel, bearing fixed seat and cylinder, and described press mold motor links together by press mold coupler and the linear module of press mold; Connect the linear module slide block of press mold on the linear module of described press mold, on the linear module slide block of press mold, connecting the module fixed block; Described module fixed block lower end is fixed on the press mold base; The linear module of the described press mold back side is connecting the roller bearing connecting panel, and the roller bearing connecting panel links together with press mold linearity module slide block; The bottom of described roller bearing connecting panel is connecting press mold module connecting panel; Connecting the bearing fixed seat connecting panel under described press mold module connecting panel, the two ends of bearing fixed seat connecting panel are connecting respectively bearing fixed seat, and described cylinder is connected between two bearing fixed seats; The side of the linear module of described press mold is connecting the press mold mounting bar, and the press mold opto-electronic pickup is installed on the press mold mounting bar; The side of the linear module slide block of described press mold is connecting the press mold sensing chip.
Beneficial effect of the present invention is:
In carrier of the present invention mechanism, a plurality of products are installed; Described product has two not planes in same level; Described carrier mechanism is transported to carrier transport establishment rear by carrier transport establishment, then adsorption mechanism picks up the material film on feeding machanism be transported on the film stripping machine structure to feeding machanism, after the film stripping machine structure is thrown off the protective film under the material film, the material film that adsorption mechanism will be removed protective film again moves to CCD mechanism top, the edge of material film is taken by CCD mechanism, record data, then the adsorption mechanism operation moves to carrier mechanism top by the material film; Two CCD also are installed on described adsorption mechanism, can to material film top, be taken pictures simultaneously, by twice photographed data contrast, and the relative position of rectification material film and product, then adsorption mechanism moves down, the material film is attached on product, then carrier transport establishment drives the carrier mechanism kinematic to the squeeze-film mechanism below, squeeze-film mechanism is first flat by the material mould on a plane, then carrier mechanism rotates an angle, make another Plane Rotation of product to level, squeeze-film mechanism is flat by the material mould on another plane again.
The accompanying drawing explanation:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
The front view that Fig. 2 is Fig. 1;
The birds-eye view that Fig. 3 is Fig. 1;
The structural representation that Fig. 4 is carrier of the present invention mechanism;
Another structural representation that Fig. 5 is carrier of the present invention mechanism;
The structural representation that Fig. 6 is carrier transport establishment of the present invention and carrier mechanism;
The structural representation that Fig. 7 is feeding machanism of the present invention;
The front view that Fig. 8 is Fig. 7;
The structural representation that Fig. 9 is adsorption mechanism of the present invention;
The structural representation that Figure 10 is Z-axis mechanism in Fig. 9, R axis mechanism and suction module;
The back view that Figure 11 is Figure 10;
The structural representation that Figure 12 is film stripping machine structure of the present invention;
Another structural representation that Figure 13 is film stripping machine structure of the present invention;
The front view that Figure 14 is Figure 13;
The structural representation when jaw that Figure 15 is the film stripping machine structure is clamped protective film;
The structural representation that Figure 16 is squeeze-film mechanism of the present invention;
Figure 17 is the structural representation of squeeze-film mechanism of the present invention during without the press mold base;
The specific embodiment:
Embodiment, see accompanying drawing 1~17, a kind of automatic film applicator, it comprises base plate 1, carrier mechanism I, carrier transport establishment II, feeding machanism III, adsorption mechanism IV, film stripping machine structure V, squeeze-film mechanism VI, product 2, material film 3, protective film 4 and CCD mechanism VII, and described carrier transport establishment is arranged on base plate; Described carrier mechanism is arranged in carrier transport establishment; Described material film below is stained with protective film, and the material film is placed on feeding machanism; Described film stripping machine structure, squeeze-film mechanism and CCD mechanism are arranged on base plate respectively, and squeeze-film mechanism is positioned at the top of carrier transport establishment; In described carrier mechanism, a plurality of products are installed; Described product has two not planes in same level.
See accompanying drawing 4 and Fig. 5, described carrier mechanism comprises carrier base plate 5, bearing 6, slide rail 7, slide block 8, promotes cylinder 9, cylinder permanent seat 10, pushing block 11, drive link connecting panel 12, drive link 13, rotation connecting rod 14, S. A. 15 and product clamper 16, be fixedly connected with two bearings, cylinder permanent seat and slide rail on described carrier base plate, be connected with slide block on slide rail; Described cylinder is arranged on the cylinder permanent seat, and the front end of cylinder connects pushing block, the front end connection for transmission bar connecting panel of pushing block, and the drive link connecting panel is fixed together with slide block, and can be with movement before and after slide block is on slide rail; The inboard of described drive link connecting panel is connecting drive link; Between described two bearings, five S. A.s are installed, a product clamper is installed on each S. A., fix a product on each product clamper, and an end of S. A. links together through one of them bearing and rotation connecting rod; Described rotation connecting rod is movably arranged on drive link, when cylinder promotes the drive link connecting panel, can drive drive link and seesaw, thereby S. A. can be rotated product under the drive of rotation connecting rod.
Described product has two not planes in same level, angle between two plane is 68 °, while sliding before and after pushing block promotion drive link connecting panel is on slide rail, drive link also seesaws, S. A. can be by 68 ° of product upsets under the drive of rotation connecting rod like this, make like this each plane of product and the upper plane parallel of carrier base plate, be convenient to the Different Plane operation to product.
See accompanying drawing 6, described carrier transport establishment comprises motor 17, coupler 18, linear module 19, linear module slide block 20, shipping skid 21, transportation slide block 22 and block 23, and described linear module and shipping skid are arranged on respectively on base plate; Described motor is connected with linear module by coupler; Linear module slide block is installed on described linear module, the transportation slide block is installed on described shipping skid; Described linear module initial end is equipped with block; Described linear module slide block and transportation slide block top are installed with carrier mechanism.
See accompanying drawing 7 and 8, described feeding machanism comprises lifting motor 24, lifting coupler 25, the linear module 26 of lifting, lifting mounting bar 27, lifting opto-electronic pickup 28, lifting sensing chip 29, module connecting panel 30, adapter plate 31, lifter plate 32, guidepost 33 and fixed block 34, described fixed block is fixedly mounted on the bottom of base plate, and adapter plate is fixedly mounted on the top of base plate; Described lifting motor links together by lifting coupler and the linear module of lifting; Described lifting mounting bar is positioned at the side of the linear module of lifting, and the lifting opto-electronic pickup is installed on the lifting mounting bar; Described module connecting panel is arranged on the linear module of lifting, and module connecting panel and fixed block are movably connected; Described lifting sensing chip is arranged on the side of module connecting panel, and matches with the lifting opto-electronic pickup; The end of the linear module of described lifting passes the bottom that base plate and adapter plate are installed on lifter plate successively; Described material guidepost is fixed on adapter plate, and expose outside lifter plate through lifter plate its upper end; Place the material film on described lifter plate, the material film is strip, and the material film has many groups, and every group has five, and every group of material film all sticks on protective film, and organizes the material film-stack more and be positioned on lifter plate.
Lifting motor drives the linear module of lifting, the linear module of lifting can drive lifter plate and rise, the distance of lifting is fixed by the lifting opto-electronic pickup, whenever a material film is removed, lifting motor just drives the height of a material film thickness of the linear module rising of lifting, makes top material film always in a fixed position.
See accompanying drawing 9~11, described adsorption mechanism comprises base 35, X-axis mechanism 36, Y-axis mechanism 37, Z-axis mechanism 38, R axis mechanism and suction module, and described floor installation is on base plate; Described X-axis mechanism is installed on base; Described Y-axis mechanism is connected with X-axis mechanism by XY axle joint angle, and can in X-axis mechanism, slide, and sliding distance is definite by the X-axis opto-electronic pickup; Described Z-axis mechanism is connected with Y-axis mechanism by YZ module connecting panel, and can in Y-axis mechanism, slide, and sliding distance is determined by the Y-axis opto-electronic pickup; Connecting the R axis mechanism on described Z-axis mechanism, Z-axis mechanism is controlled the lifting of R axis mechanism, and lifting distance is determined by the Z axis opto-electronic pickup; Described R axis mechanism lower end is connecting the suction module, and the rotation of R axis mechanism, aim at the material film by the suction nozzle of suction module, the anglec of rotation is definite by the rotary photoelectric sensor, after position alignment, and the suction air cylinder driven of suction module, by the sucker on suction nozzle, the material film is picked up.
Described X-axis mechanism comprises X-axis motor, X-axis coupler, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, X-axis opto-electronic pickup and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on base respectively, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other; Coordinate the X-axis slide block is installed on described X-axis slide rail, the X-axis opto-electronic pickup is installed on the X-axis mounting bar; Described X-axis motor links together by X-axis coupler and the linear module of X-axis; The linear module of described X-axis be connected XY axle joint angle on the X-axis slide block, and the X-axis sensing chip is arranged on the bottom of XY axle joint angle; Described Y-axis mechanism comprises y-axis motor, Y-axis coupler, the linear module of Y-axis, Y-axis mounting bar, Y-axis opto-electronic pickup and Y-axis sensing chip, the linear module of described Y-axis and Y-axis mounting bar are arranged on respectively on XY axle joint angle, and the linear module of Y-axis and Y-axis mounting bar are parallel to each other; On described Y-axis mounting bar, the Y-axis opto-electronic pickup is installed; Described y-axis motor links together by Y-axis coupler and the linear module of Y-axis; Connecting YZ module connecting panel on the linear module of described Y-axis, and the Y-axis sensing chip is arranged on the side of YZ module connecting panel; Described Z-axis mechanism comprises Z axis motor, Z axis coupler, z axis module, Z axis module connecting panel, Z axis mounting bar, Z axis opto-electronic pickup and Z axis sensing chip, described Z axis motor links together by Z axis coupler and z axis module, connecting Z axis module connecting panel on the z axis module, and Z axis module connecting panel and YZ module connecting panel link together; Described Z axis mounting bar is arranged on the side of z axis module, and described Z axis opto-electronic pickup is arranged on the Z axis mounting bar, and described Z axis sensing chip is arranged on the side of Z axis module connecting panel.
Described R axis mechanism R spindle motor 39, R axle coupler 40, R axle adapter plate 41, CCD support 42, CCD43, rotary photoelectric installation of sensors piece 44, rotary photoelectric sensor 45 and rotary inductive sheet 46, described R axle adapter plate is fixed on the back side of z axis module, the two ends of R axle adapter plate symmetry respectively are installed with the CCD support, and CCD is fixedly mounted on the CCD support; Described R spindle motor lower end is connecting R axle coupler, and the side of described R spindle motor is installed with the rotary photoelectric sensor by rotary photoelectric installation of sensors piece, and described rotary inductive sheet is arranged on R axle coupler.
Described suction module comprises suction connecting panel 47, riser 48, suction nozzle connecting panel 49, air cylinder fixed plate 50, suction cylinder 51 and suction nozzle 52, and described suction connecting panel is arranged on the bottom of R axle coupler; The bottom of described suction connecting panel is fixed together by two risers and suction nozzle connecting panel; Be fixed wtih air cylinder fixed plate on described suction nozzle connecting panel, the lower end of suction nozzle connecting panel is connecting suction nozzle; Described suction cylinder is fixed on air cylinder fixed plate, and the bottom of suction cylinder is connecting suction nozzle, and suction nozzle is provided with sucker.
Described adsorption mechanism is driven by X-axis mechanism, Y-axis mechanism and Z-axis mechanism; Z-axis mechanism is controlled the rise and fall of R axis mechanism; the rotation of R axis mechanism, aim at material by suction nozzle, and the anglec of rotation is determined by the rotary photoelectric sensor; after position alignment; the suction air cylinder driven, by the sucker on suction nozzle, will pick up with the material film of protective film; then Z-axis mechanism rises, and then X-axis mechanism and Y-axis mechanism will be transported to the standard operation position with the material film of protective film.
See accompanying drawing 12~15, described film stripping machine structure comprise take off film cylinder 53, cylinder mount pad 54, pulling block 55, take off film slide rail 56, take off film slide block 57, base plate adapter plate 58, take off film base plate 59, take off film mounting bar 60, take off film opto-electronic pickup 61, take off film sensing chip 62, jaw cylinder permanent seat 63, jaw cylinder 64, jaw 65, seat board 66, rotary cylinder permanent seat 67, rotary cylinder 68, connecting panel 69 and sucker 70, the described film cylinder of taking off is fixed on base plate by the cylinder mount pad, connects pulling block on cylinder; Described cunning is taken off the film rail and is taken off the film mounting bar and be arranged on base plate respectively, and takes off the film slide rail and take off the film mounting bar and to take off the film cylinder parallel, described take off on the film mounting bar to be equipped with take off the film opto-electronic pickup; Described taking off on the film slide rail is connected with and takes off the film slide block, takes off connecting bottom board adapter plate on the film slide block; The described film base plate of taking off is arranged on base plate adapter plate and pulling block, takes off the film air cylinder driven and can make to take off the film base plate and seesaw under the directional tagging of taking off the film slide rail; Described taking off on the film base plate is fixedly connected with two jaw cylinder permanent seats, on every jaw cylinder permanent seat, is fixedly connected with a jaw cylinder, and the front end of two jaw cylinders is connecting jaw, and described jaw cylinder can drive the protective film that jaw is clamped material film below; Described seat board is fixedly mounted on base plate, and the rotary cylinder permanent seat is fixed on seat board, and rotary cylinder is arranged on the rotary cylinder permanent seat, is connecting connecting panel on rotary cylinder, is connected with sucker on connecting panel; Described bottom of taking off the film base plate is equipped with takes off the film sensing chip, and takes off the film sensing chip and take off the corresponding installation of film opto-electronic pickup.
When the material film is transported to film stripping machine structure top; the jaw cylinder drives the protective film that jaw is clamped material film below; under the directional tagging of taking off the film slide rail; by the effect of taking off the film cylinder, travel forward; can take the protective film of material film below off, miles of relative movement is determined by taking off the film opto-electronic pickup simultaneously.After protective film is peeled, stop at the connecting panel top, after the sucker on connecting panel holds the protective film peeled; drive the connecting panel rotation by rotary cylinder, protective film is transported to the waste material lay down location, sucker unclamps film; and then rotate to initial position, and so forth.
See accompanying drawing 16 and Figure 17, described squeeze-film mechanism comprises press mold base 71, press mold motor 72, press mold coupler 73, the linear module 74 of press mold, the linear module slide block 75 of press mold, module fixed block 76, press mold mounting bar 77, press mold opto-electronic pickup 78, press mold sensing chip 79, roller bearing connecting panel 80, press mold module connecting panel 81, bearing fixed seat connecting panel 82, bearing fixed seat 83 and cylinder 84, and described press mold motor links together by press mold coupler and the linear module of press mold; Connect the linear module slide block of press mold on the linear module of described press mold, on the linear module slide block of press mold, connecting the module fixed block; Described module fixed block lower end is fixed on the press mold base; The linear module of the described press mold back side is connecting the roller bearing connecting panel, and the roller bearing connecting panel links together with press mold linearity module slide block; The bottom of described roller bearing connecting panel is connecting press mold module connecting panel; Connecting the bearing fixed seat connecting panel under described press mold module connecting panel, the two ends of bearing fixed seat connecting panel are connecting respectively bearing fixed seat, and described cylinder is connected between two bearing fixed seats; The side of the linear module of described press mold is connecting the press mold mounting bar, and the press mold opto-electronic pickup is installed on the press mold mounting bar; The side of the linear module slide block of described press mold is connecting the press mold sensing chip.
Working process of the present invention: described carrier mechanism is transported to carrier transport establishment rear by carrier transport establishment, then adsorption mechanism picks up the material film on feeding machanism be transported on the film stripping machine structure to feeding machanism, after the film stripping machine structure is thrown off the protective film under the material film, the material film that adsorption mechanism will be removed protective film again moves to CCD mechanism top, the edge of material film is taken by CCD mechanism, record data, then the adsorption mechanism operation moves to carrier mechanism top by the material film; Two CCD also are installed on described adsorption mechanism, can to material film top, be taken pictures simultaneously, by twice photographed data contrast, and the relative position of rectification material film and product, then adsorption mechanism moves down, the material film is attached on product, then carrier transport establishment drives the carrier mechanism kinematic to the squeeze-film mechanism below, squeeze-film mechanism is first flat by the material mould on a plane, then carrier mechanism rotates 68 °, make another Plane Rotation of product to level, squeeze-film mechanism is flat by the material mould on another plane again.
Above-described embodiment is the specific descriptions that the present invention is carried out; just the present invention is further described; can not be interpreted as limiting the scope of the present invention, within those skilled in the art makes some nonessential improvement according to the content of foregoing invention and adjusts and all to fall into protection scope of the present invention.

Claims (10)

1. an automatic film applicator, it is characterized in that: it comprises base plate, carrier mechanism, carrier transport establishment, feeding machanism, adsorption mechanism, film stripping machine structure, squeeze-film mechanism, product, material film, protective film and CCD mechanism, and described carrier transport establishment is arranged on base plate; Described carrier mechanism is arranged in carrier transport establishment; Described material film below is stained with protective film, and the material film is placed on feeding machanism; Described film stripping machine structure, squeeze-film mechanism and CCD mechanism are arranged on base plate respectively, and squeeze-film mechanism is positioned at the top of carrier transport establishment;
In described carrier mechanism, a plurality of products are installed; Described product has two not planes in same level; Described carrier mechanism is transported to carrier transport establishment rear by carrier transport establishment, then adsorption mechanism picks up the material film on feeding machanism be transported on the film stripping machine structure to feeding machanism, after the film stripping machine structure is thrown off the protective film under the material film, the material film that adsorption mechanism will be removed protective film again moves to CCD mechanism top, the edge of material film is taken by CCD mechanism, record data, then the adsorption mechanism operation moves to carrier mechanism top by the material film; Two CCD also are installed on described adsorption mechanism, can to material film top, be taken pictures simultaneously, by twice photographed data contrast, and the relative position of rectification material film and product, then adsorption mechanism moves down, the material film is attached on product, then carrier transport establishment drives the carrier mechanism kinematic to the squeeze-film mechanism below, squeeze-film mechanism is first flat by the material mould on a plane, then carrier mechanism rotates an angle, make another Plane Rotation of product to level, squeeze-film mechanism is flat by the material mould on another plane again.
2. a kind of automatic film applicator according to claim 1, it is characterized in that: described carrier mechanism comprises carrier base plate, bearing, slide rail, slide block, promotion cylinder, cylinder permanent seat, pushing block, drive link connecting panel, drive link, rotation connecting rod, S. A. and product clamper, be fixedly connected with two bearings, cylinder permanent seat and slide rail on described carrier base plate, be connected with slide block on slide rail; Described cylinder is arranged on the cylinder permanent seat, and the front end of cylinder connects pushing block, the front end connection for transmission bar connecting panel of pushing block, and the drive link connecting panel is fixed together with slide block, and can be with movement before and after slide block is on slide rail; The inboard of described drive link connecting panel is connecting drive link; Between described two bearings, the S. A. more than three is installed, product clamper is installed on S. A., and product is fixed on product clamper, and an end of S. A. links together through one of them bearing and rotation connecting rod; Described rotation connecting rod is movably arranged on drive link, when cylinder promotes the drive link connecting panel, can drive drive link and seesaw, thereby S. A. can be rotated product under the drive of rotation connecting rod.
3. a kind of automatic film applicator according to claim 1, it is characterized in that: described carrier transport establishment comprises motor, coupler, linear module, linear module slide block, shipping skid, transportation slide block and block, and described linear module and shipping skid are arranged on respectively on base plate; Described motor is connected with linear module by coupler; Linear module slide block is installed on described linear module, the transportation slide block is installed on described shipping skid; Described linear module initial end is equipped with block; Described linear module slide block and transportation slide block top are installed with carrier mechanism.
4. a kind of automatic film applicator according to claim 1, it is characterized in that: described feeding machanism comprises lifting motor, lifting coupler, the linear module of lifting, lifting mounting bar, lifting opto-electronic pickup, lifting sensing chip, module connecting panel, adapter plate, lifter plate, guidepost and fixed block, described fixed block is fixedly mounted on the bottom of base plate, and adapter plate is fixedly mounted on the top of base plate; Described lifting motor links together by lifting coupler and the linear module of lifting; Described lifting mounting bar is positioned at the side of the linear module of lifting, and the lifting opto-electronic pickup is installed on the lifting mounting bar; Described module connecting panel is arranged on the linear module of lifting, and module connecting panel and fixed block are movably connected; Described lifting sensing chip is arranged on the side of module connecting panel, and matches with the lifting opto-electronic pickup; The end of the linear module of described lifting passes the bottom that base plate and adapter plate are installed on lifter plate successively; Described material guidepost is fixed on adapter plate, and expose outside lifter plate through lifter plate its upper end; Place the material film on described lifter plate, the material film is strip, and the material film has many groups, and every group has a plurality ofly, and every group of material film all sticks on protective film, and organizes the material film-stack more and be positioned on lifter plate.
5. a kind of automatic film applicator according to claim 1, it is characterized in that: described adsorption mechanism comprises base, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, R axis mechanism and suction module, and described floor installation is on base plate; Described X-axis mechanism is installed on base; Described Y-axis mechanism is connected with X-axis mechanism by XY axle joint angle, and can in X-axis mechanism, slide, and sliding distance is definite by the X-axis opto-electronic pickup; Described Z-axis mechanism is connected with Y-axis mechanism by YZ module connecting panel, and can in Y-axis mechanism, slide, and sliding distance is determined by the Y-axis opto-electronic pickup; Connecting the R axis mechanism on described Z-axis mechanism, Z-axis mechanism is controlled the lifting of R axis mechanism, and lifting distance is determined by the Z axis opto-electronic pickup; Described R axis mechanism lower end is connecting the suction module, and the rotation of R axis mechanism, aim at the material film by the suction nozzle of suction module, the anglec of rotation is definite by the rotary photoelectric sensor, after position alignment, and the suction air cylinder driven of suction module, by the sucker on suction nozzle, the material film is picked up.
6. a kind of automatic film applicator according to claim 5, it is characterized in that: described X-axis mechanism comprises X-axis motor, X-axis coupler, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, X-axis opto-electronic pickup and X-axis sensing chip, the linear module of described X-axis, X-axis slide rail and X-axis mounting bar are arranged on base respectively, and the linear module of X-axis, X-axis slide rail and X-axis mounting bar are parallel to each other; Coordinate the X-axis slide block is installed on described X-axis slide rail, the X-axis opto-electronic pickup is installed on the X-axis mounting bar; Described X-axis motor links together by X-axis coupler and the linear module of X-axis; The linear module of described X-axis be connected XY axle joint angle on the X-axis slide block, and the X-axis sensing chip is arranged on the bottom of XY axle joint angle; Described Y-axis mechanism comprises y-axis motor, Y-axis coupler, the linear module of Y-axis, Y-axis mounting bar, Y-axis opto-electronic pickup and Y-axis sensing chip, the linear module of described Y-axis and Y-axis mounting bar are arranged on respectively on XY axle joint angle, and the linear module of Y-axis and Y-axis mounting bar are parallel to each other; On described Y-axis mounting bar, the Y-axis opto-electronic pickup is installed; Described y-axis motor links together by Y-axis coupler and the linear module of Y-axis; Connecting YZ module connecting panel on the linear module of described Y-axis, and the Y-axis sensing chip is arranged on the side of YZ module connecting panel; Described Z-axis mechanism comprises Z axis motor, Z axis coupler, z axis module, Z axis module connecting panel, Z axis mounting bar, Z axis opto-electronic pickup and Z axis sensing chip, described Z axis motor links together by Z axis coupler and z axis module, connecting Z axis module connecting panel on the z axis module, and Z axis module connecting panel and YZ module connecting panel link together; Described Z axis mounting bar is arranged on the side of z axis module, and described Z axis opto-electronic pickup is arranged on the Z axis mounting bar, and described Z axis sensing chip is arranged on the side of Z axis module connecting panel.
7. a kind of automatic film applicator according to claim 5, it is characterized in that: described R axis mechanism R spindle motor, R axle coupler, R axle adapter plate, CCD support, CCD, rotary photoelectric installation of sensors piece, rotary photoelectric sensor and rotary inductive sheet, described R axle adapter plate is fixed on the back side of z axis module, the two ends of R axle adapter plate symmetry respectively are installed with the CCD support, and CCD is fixedly mounted on the CCD support; Described R spindle motor lower end is connecting R axle coupler, and the side of described R spindle motor is installed with the rotary photoelectric sensor by rotary photoelectric installation of sensors piece, and described rotary inductive sheet is arranged on R axle coupler.
8. a kind of automatic film applicator according to claim 5, it is characterized in that: described suction module comprises suction connecting panel, riser, suction nozzle connecting panel, air cylinder fixed plate, suction cylinder and suction nozzle, and described suction connecting panel is arranged on the bottom of R axle coupler; The bottom of described suction connecting panel is fixed together by two risers and suction nozzle connecting panel; Be fixed wtih air cylinder fixed plate on described suction nozzle connecting panel, the lower end of suction nozzle connecting panel is connecting suction nozzle; Described suction cylinder is fixed on air cylinder fixed plate, and the bottom of suction cylinder is connecting suction nozzle, and suction nozzle is provided with sucker.
9. a kind of automatic film applicator according to claim 1, it is characterized in that: described film stripping machine structure comprise take off film cylinder, cylinder mount pad, pulling block, take off the film slide rail, take off the film slide block, the base plate adapter plate, take off the film base plate, take off the film mounting bar, take off the film opto-electronic pickup, take off the film sensing chip, jaw cylinder permanent seat, jaw cylinder, jaw, seat board, rotary cylinder permanent seat, rotary cylinder, connecting panel and sucker, the described film cylinder of taking off is fixed on base plate by the cylinder mount pad, connects pulling block on cylinder; Described cunning is taken off the film rail and is taken off the film mounting bar and be arranged on base plate respectively, and takes off the film slide rail and take off the film mounting bar and to take off the film cylinder parallel, described take off on the film mounting bar to be equipped with take off the film opto-electronic pickup; Described taking off on the film slide rail is connected with and takes off the film slide block, takes off connecting bottom board adapter plate on the film slide block; The described film base plate of taking off is arranged on base plate adapter plate and pulling block, takes off the film air cylinder driven and can make to take off the film base plate and seesaw under the directional tagging of taking off the film slide rail; Described taking off on the film base plate is fixedly connected with two jaw cylinder permanent seats, on every jaw cylinder permanent seat, is fixedly connected with a jaw cylinder, and the front end of two jaw cylinders is connecting jaw, and described jaw cylinder can drive the protective film that jaw is clamped material film below; Described seat board is fixedly mounted on base plate, and the rotary cylinder permanent seat is fixed on seat board, and rotary cylinder is arranged on the rotary cylinder permanent seat, is connecting connecting panel on rotary cylinder, is connected with sucker on connecting panel; Described bottom of taking off the film base plate is equipped with takes off the film sensing chip, and takes off the film sensing chip and take off the corresponding installation of film opto-electronic pickup.
10. a kind of automatic film applicator according to claim 1, it is characterized in that: described squeeze-film mechanism comprises press mold base, press mold motor, press mold coupler, the linear module of press mold, the linear module slide block of press mold, module fixed block, press mold mounting bar, press mold opto-electronic pickup, press mold sensing chip, roller bearing connecting panel, press mold module connecting panel, bearing fixed seat connecting panel, bearing fixed seat and cylinder, and described press mold motor links together by press mold coupler and the linear module of press mold; Connect the linear module slide block of press mold on the linear module of described press mold, on the linear module slide block of press mold, connecting the module fixed block; Described module fixed block lower end is fixed on the press mold base; The linear module of the described press mold back side is connecting the roller bearing connecting panel, and the roller bearing connecting panel links together with press mold linearity module slide block; The bottom of described roller bearing connecting panel is connecting press mold module connecting panel; Connecting the bearing fixed seat connecting panel under described press mold module connecting panel, the two ends of bearing fixed seat connecting panel are connecting respectively bearing fixed seat, and described cylinder is connected between two bearing fixed seats; The side of the linear module of described press mold is connecting the press mold mounting bar, and the press mold opto-electronic pickup is installed on the press mold mounting bar; The side of the linear module slide block of described press mold is connecting the press mold sensing chip.
CN201310478829.8A 2013-10-14 2013-10-14 Automatic laminator Active CN103496461B (en)

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CN113928625A (en) * 2021-11-01 2022-01-14 江苏宏芯亿泰智能装备有限公司 Film pasting equipment
CN113928625B (en) * 2021-11-01 2023-09-15 江苏宏芯亿泰智能装备有限公司 Film laminating equipment
CN114056647A (en) * 2021-12-03 2022-02-18 合肥研力电子科技有限公司 Rubberizing device and rubberizing method for step structure

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