CN104178941A - Full-automatic material taking and material feeding sewing machine - Google Patents
Full-automatic material taking and material feeding sewing machine Download PDFInfo
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- CN104178941A CN104178941A CN201410403923.1A CN201410403923A CN104178941A CN 104178941 A CN104178941 A CN 104178941A CN 201410403923 A CN201410403923 A CN 201410403923A CN 104178941 A CN104178941 A CN 104178941A
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Abstract
The invention relates to a full-automatic material taking and material feeding sewing machine. The full-automatic material taking and material feeding sewing machine comprises a fabric taking device, a fabric position correction system, an air pump system and a sewing material pressing and feeding device, wherein a horizontal guide rail is arranged in the X direction above a machine frame; the entire fabric taking device can conduct movement in X direction along the horizontal guide rail and can further conduct movement in Z direction on the horizontal guide rail; a linear module in a Y direction is arranged at the lower part of the fabric taking device; a rotating and regulating mechanism is arranged at the lower part of the linear module in the Y direction; a sucking disc fixing plate is arranged at the lower part of the rotating and regulating mechanism; the fabric position correction system comprises a fabric position sensing device; the fabric position sensing device comprises at least three sensors and a driving system that monitors the position of the fabric and transmits the signals of the fabric position deviation to the fabric taking device; the driving system corrects the placing position of the fabric through adjusting the global movement of the fabric taking device in the X direction, the Y-direction movement of the linear module in the Y direction and the rotating angles of the rotating and regulating mechanism.
Description
Technical field
The present invention relates to a kind of Sewing machines, relate in particular to a kind of Full-automatic picking feed sewing machine, belong to sewing machine technique field.
Background technology
Existing automatic left front lockstitch button holder has two types substantially: to be operating personnel directly put into and under lockstitch button holder presser feet, carry out automatic sewing according to every clothes keyhole length or number the first kind, a keyhole is also cut eye mouth and is completed a keyhole action, conventionally dress has multiple keyholes, operative employee just carries out multiple artificial keyholes by each keyhole apart from putting into lockstitch button holder successively so, the more operative employee of this type of need of work and labour intensity are larger, Equations of The Second Kind is operating personnel whole clothes or semi-finished product by the blowing plate of establishing and being placed on air draught, cloth is adjusted to correct position, hold cloth by gas path component again, feed mechanism is delivered to cloth in the scope of making, prevent that by cloth hold-down mechanism clamping cloth cloth wanders off in the process of making, complete making of cloth by cloth feeding mechanism according to predefined keyhole spacing and keyhole number, after sewing finishing, by cloth retraction mechanism, cloth is deposited in to fixing position, often completing one will prepare next cloth and be placed on blowing plate appropriate location, this type of automatic sewing keyhole is own through having solved the operation of the each keyholes of personnel, but also need artificial blowing every one, also do not solve the problem that labour intensity is large completely.
Although the automatic left front lockstitch button holder of Equations of The Second Kind is compared traditional left front keyhole and has been realized automation, but in the time making every once or for several times just needing operating personnel to remove manual blowing, this has just increased labourer's working strength, and the operating efficiency of machine is not high yet, belong to the industrial sewing machine of process semi-automation; In addition the require position of cloth before making is to be realized by operating personnel's manual setting, can not guarantee the accuracy of cloth position, will cause so the not phenomenon on same straight line of different buttonholes position on the inaccurate or piece of cloth material in cloth buttonhole position, affect the attractive in appearance of cloth keyhole stitch seam.
Summary of the invention
The technical issues that need to address of the present invention are: especially lockstitch button holder of existing Sewing machines, in the time making every once or for several times just needing operating personnel to remove manual blowing, operative employee's labour intensity is still larger, and cloth position is manually grasped by operating personnel, accuracy is lower, will cause so the not phenomenon on same straight line of different buttonholes position on the inaccurate or piece of cloth material in cloth buttonhole position, affect the attractive in appearance of cloth keyhole stitch seam.
The present invention takes following technical scheme:
A kind of Full-automatic picking feed sewing machine, comprises frame, and working panel 33, is characterized in that: also comprise the distribution device of taking, cloth aligning system, air pump system, sewing force feed device; If sewing force feed device to move left and right direction be X to, vertical direction is Z-direction, fore-and-aft direction is Y-direction; Described frame top is along X to being provided with a horizontal guide rail, the entirety of distribution device of taking both can be carried out X to movement along described horizontal guide rail under the power drive of self drive system, can on described guide rail, carry out Z-direction again moves, the take bottom of distribution device is provided with the linear module of Y-direction, the linear module of described Y-direction bottom is provided with rotation governor motion, described rotation adjustment structure bottom is provided with sucker fixed head 12, described sucker fixed head 12 is provided with the sucker of inhaling cloth for grabbing, and grabbing suction power is provided by air pump system; Described cloth aligning system comprises the cloth orientation sensing device being arranged on working panel 33, described cloth orientation sensing device comprises at least three sensors, monitor position to cloth, and the signal of cloth position deviation is passed to the drive system of the distribution device of taking, sucker fixed head 12 picks up cloth again, and described drive system is corrected the placement location of cloth by take rotational angle that the overall X of distribution device moved, rotated from adjustment structure to the Y-direction of the linear module of movement, Y-direction of adjustment; On working panel 33, the position corresponding with cloth orientation sensing device is provided with one group of air-breathing aperture, and described air-breathing aperture is corrected the stationary positioned behind location for cloth; Described sewing force feed device is also fixed on horizontal guide rail and along X and slides to the left and right, and described sewing force feed device, for cloth after correcting location is carried out to horizontal force feed, carries out stepping force feed by setup program when sewing work.
Further, described orientation sensing device comprises two Y-direction sensor 27a, 27b, and an X is to sensor 31, two Y-direction sensor 27a, 27b along X on same straight line.
Further, described sucker fixed head 12 is strip, and parallel with described horizontal guide rail.
Further, the drive system of the distribution device self of taking all adopts motor as power source, adopts the fit form of guide rail and slide plate to form relative motion.
Further, described air pump system is arranged on the below of working panel 33.
Further, described sucker fixed head 12 tops are provided with sensor 15, for the displacement that regulates the distribution device of taking to move up and down along Z-direction.
Above-mentioned Full-automatic picking feed sewing machine get a feeding method, comprise the following steps:
The distribution device of taking sucks up the cloth of stacking, by the drive system of himself, be transferred to from back to front the top of working panel 33 along Y-direction, be moved down into applicable position along Z-direction, in moving down process along Z-direction, cloth ventilates under the control action of gas blow pipe 28 at electromagnetic valve, air-flow blows to cloth through the row's spilehole in gas blow pipe 28 pipe arms, makes cloth in order.The duration of ventilation t of gas blow pipe 28 is less than or equal to cloth fall time T;
The position of the cloth orientation sensing device monitoring cloth on working panel 33, and the signal of cloth position deviation being passed to the drive system of the distribution device of taking, described drive system is corrected the placement location of cloth by take rotational angle that the overall X of distribution device moved, rotated from adjustment structure to the Y-direction of movement, the linear module of Y-direction of adjustment;
After location confirmation, cloth sucker 13 stops suction, and one group of air-breathing aperture on while working panel 33 starts air-breathing, and cloth is adsorbed on working panel, waits for the work of sewing force feed device, and the distribution device of simultaneously taking resets;
Sewing force feed device is along X to sliding into cloth top, and to cloth along X to carrying out horizontal force feed, when sewing work, carry out by setup program stepping force feed.
Further, the distribution device of taking described in comprise X to motor 8, X to gear 25, X is to tooth bar 7, Y-direction motor 18, module line slideway 20, K axle rotary electric machine 16, synchronous main pulley 17, deceleration synchronization band 11, deceleration synchronization from belt wheel 9, turning cylinder 10; X receives X to motor 8 and turns round to motor 8 to X after the position error signal of sensor 31, to gear 25 and the engaged transmission of X to tooth bar 7, makes the movement of cloth 19 in X-direction through X; Y-direction motor 18 receives after the position error signal of Y-direction sensor 27a, 27b: Y-direction motor 18 turns round on the one hand, and the toothed belt transmission in module line slideway 20, makes cloth to Y-axis negative movement; K axle rotary electric machine 16 turns round on the other hand, and the deceleration through deceleration synchronization main pulley 17, deceleration synchronization band 11, deceleration synchronization from belt wheel 9, makes cloth 19 rotate around K axle by turning cylinder 10; X to motor 8, Y-direction motor 18, K axle rotary electric machine 16 threes according to X the position error signal alternate-running to sensor 31, Y-direction sensor 27a, 27b, acting in conjunction by cloth 19 accurate adjustments to desired location.
The present invention, for for Sewing machines material loading provides intelligentized solution, by distribution device and the organic combination of cloth aligning system of taking, has realized the rectification of cloth position, and the whole process of making can be accomplished without any letup, and sewing quality is also improved.
Beneficial effect of the present invention is:
1) automatically fetch and deliver cloth, realized the full-automation of the course of work, reduced labourer's working strength, improved the operating efficiency of machine, for realize a people monitor many machines provide may;
2) cloth buttonhole position accurately and on piece of cloth material different buttonholes position on same straight line, cloth keyhole stitch seam attractive in appearance;
3) cloth sucker suction cloth is reliable, service life is lasting;
4) Timing Belt is easy to adjust, is conducive to extend the working life of machine;
5) machine maintenance is convenient.
6) structure optimization, practical, there are the market prospects of extensive use.
Brief description of the drawings
Fig. 1 is for automatically fetching and delivering bin gate flap lockstitch button holder front perspective view;
Fig. 2 is for automatically fetching and delivering bin gate flap lockstitch button holder rear side stereogram;
Fig. 3 fetches and delivers the take left side view of distribution device of bin gate flap lockstitch button holder automatically;
Fig. 4 fetches and delivers the take right side view of distribution device of bin gate flap lockstitch button holder automatically;
Fig. 5 is that the cloth of automatically fetching and delivering bin gate flap lockstitch button holder detects and gas path component stereogram;
Fig. 6 is the sewing force feed device lateral side view of automatically fetching and delivering bin gate flap lockstitch button holder;
Fig. 7 is the sewing force feed device front view of automatically fetching and delivering bin gate flap lockstitch button holder;
Fig. 8 is the installation diagram of automatically fetching and delivering the material collecting device of bin gate flap lockstitch button holder;
Fig. 9 is that cloth is remedied to the schematic diagram behind position.
In figure: 1, X is to motor mounting plate 2, Z-direction tooth bar 3, Z-direction guide rail 4, Z-direction slide block 5, X is to slide block 6, X direction guiding rail 7, X is to tooth bar 8, X is to motor 9, deceleration synchronization belt wheel (from) 10, turning cylinder 11, deceleration synchronization band 12, sucker fixed head 13, cloth sucker 14, sensor mount 15, sensor 16, K axle rotary electric machine 17, deceleration synchronization belt wheel (master) 18, Y-direction motor 19, cloth 20, module line slideway 21, stiffener 22, connecting plate 23, Z-direction motor 24, Z-direction motor mounting plate 25, X is to gear 26, Z-direction gear 27 (a, b), Y-direction sensor 28, gas blow pipe 29, Y-direction color-changing lamp 30, X is to color-changing lamp 31, X is to sensor 32, lockstitch button holder 33, panel 34, filter gas box 35, hold cloth gas 36, cloth unclamps cylinder 37, blower fan 38, cloth is transferred synchronous pulley 39, cloth is transferred Timing Belt 40, Timing Belt connecting plate 41, binder air cylinder group 42, feeding motor installing plate 43, Timing Belt adjustment screw 44, Timing Belt adjusting nut 45, Timing Belt regulates supporting seat 46, cloth feeding motor 47, binder mount pad 48, binder is rotationally connected seat 49, binder depression bar 50, binder turning cylinder 51, binder Fixed latches 52, holding pad 53, friction buffer pad 54, receiving mechanism.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described.
Bin gate flap lockstitch button holder is fetched and delivered in theming as of the present embodiment automatically, automatically to fetch and deliver cloth by sensor detected pressures signal, after the position of cloth is adjusted, by cloth transfer device, this cloth is made by the keyhole spacing setting in advance and keyhole number, to form by setting interval the automation Sewing machines that multiple buttonholes are made.
Referring to Fig. 3,6, using the side-to-side movement direction of making force feed device as X-direction (left and right directions), by the direction that moves up and down of the distribution device of taking be defined as Z axis (above-below direction), by the direction vertical with X-direction and Z-direction two directions be defined as Y direction (fore-and-aft direction), using the axis direction of turning cylinder 10 as K axle.
As shown in Fig. 1-8, the X taking in distribution device turns round to motor 8, and through X, to gear 25 and the engaged transmission of X to tooth bar 7, then the guide effect with X direction guiding rail 6 to slide block 5 through X, orders about X to motor mounting plate 1 to X-axis negative movement.
Referring to Fig. 3, when X to motor mounting plate 1 to X-axis negative movement to certain position after X shut down to motor 8, the distribution device Z-direction of simultaneously taking motor 23 turns round, engaged transmission through Z-direction gear 26 with Z-direction tooth bar 2, the guide effect with Z-direction guide rail 3 through Z-direction slide block 4 again, orders about Z-direction motor mounting plate 24 to Z axis negative movement.
When Z-direction motor mounting plate 24 arrives certain position to Z axis negative movement, sensor 15 and cloth 19 contact the contact simultaneously detecting between cloth 19, and continuous pressure signal is converted into digital pulse signal, pass to Z-direction motor 23.
When Z-direction motor 23 receives after the pulse signal that sensor 15 sends, Z-direction motor 23 shuts down, 24 stop motions of Z-direction motor mounting plate, and cloth sucker 13 coordinates air pump, electromagnetic valve (not shown) tightly to hold cloth 19 simultaneously.
After cloth 19 is held, send a signal to the distribution device drive system of taking, control Z-direction motor 23 and order about Z-direction motor mounting plate 24 to Z axis positive movement by the position of setting and direction running, make cloth 19 be raised to safe altitude.
After described cloth 19 is risen to safe altitude, Z-direction motor 23 shuts down, and 24 motions of Z-direction motor mounting plate stop.
After Z-direction motor shuts down, Y-direction motor 18 turns round, and the toothed belt transmission in module line slideway 20 orders about Y-direction mobile member to Y-axis positive movement; Simultaneously X turns round to motor 8, and through X, to gear 25 and the engaged transmission of X to tooth bar 7, then the guide effect with X direction guiding rail 6 to slide block 5 through X, orders about X and move to X-axis forward to mobile member.
Described Y-direction mobile member and X move to Y-direction motor 18 and X behind predefined position to mobile member and shut down to motor 8.
After Y-direction motor 18 and X stop to motor 8 runnings, Z-direction motor 23 turns round, and the engaged transmission through Z-direction gear 26 with Z-direction tooth bar 2, then the guide effect with Z-direction guide rail 3 through Z-direction slide block 4, order about Z-direction mobile member to Z axis negative movement.
When Z-direction mobile member moves downward certain position, gas blow pipe 28 is ventilated under the control action of electromagnetic valve, and air-flow blows to cloth through the spilehole of pipe arm in gas blow pipe 28, makes cloth in order.Coordinate cloth sucker 13,23 actings in conjunction of Z-direction motor that cloth 19 is delivered to predefined position.Suppose that cloth moves downward certain position from Z-direction mobile member and starts to be sent to panel for time T to cloth, gas blow pipe 28 duration of ventilation are t, t≤T so, and setting can be guaranteed the stability that cloth falls like this, the interference of not blown, cloth position is more smooth, accurate.
As shown in Figure 5, when cloth 19 is sent to behind predefined position, two Y-direction sensor 27a, 27b and X coordinate respectively the Y-direction color-changing lamp 29 being arranged on crossbeam, X detects actual position signal from cloth 19 to color-changing lamp 30 to sensor 31.
In the physical location of cloth 19, when requiring position to occur deviation, Y-direction sensor 27a, 27b and X feed back to X to motor 8, Y-direction motor 18 and K axle rotary electric machine 16 to sensor 31 by this position error signal.
X receives X to motor 8 and turns round to motor 8 to X after the position error signal of sensor 31, to gear 25 and the engaged transmission of X to tooth bar 7, makes the movement of cloth 19 in X-direction through X.Y-direction motor 18 receives after the position error signal of Y-direction sensor 27a, 27b: Y-direction motor 18 turns round on the one hand, and the toothed belt transmission in module line slideway 20, makes cloth to Y-axis negative movement; K axle rotary electric machine 16 turns round on the other hand, and the deceleration through deceleration synchronization main pulley 17, deceleration synchronization band 11, deceleration synchronization from belt wheel 9, makes cloth 19 rotate around K axle by turning cylinder 10; X to motor 8, Y-direction motor 18, K axle rotary electric machine 16 threes according to X the position error signal alternate-running to sensor 31, Y-direction sensor 27a, 27b, acting in conjunction is the desired location to Fig. 9 by cloth 19 accurate adjustments.
After cloth 19 is adjusted to the position shown in Fig. 9, cloth sucker 13 coordinates air pump, electromagnetic valve (not shown) to unclamp cloth 19.Hold cloth cylinder 35 and cloth simultaneously and unclamp cylinder 36 coordinations, block the gas port that corresponding cloth on filter gas box 34 unclamps cylinder 36, decontrol the corresponding gas port that holds cloth cylinder 35 on filter gas box 34, under the effect of blower fan 37, hold reliably cloth 19 by the spilehole on panel 33.
X all resets to motor 8, Y-direction motor 18, Z-direction motor 23, Z axis rotary electric machine 16 afterwards, and the distribution device that makes to take moves to initial position.
Referring to Fig. 5, the distribution device of taking moves to the cloth feeding motor 46 of X-direction after initial position and turns round, transfer Timing Belt 39, cloth through cloth and transfer synchronous pulley 38 transmissions, drive the Timing Belt connecting plate 40 made in force feed device to X-axis negative sense move to cloth 19 directly over.Then binder air cylinder group 41 is ventilated, and through holding pad 52, friction buffer pad 53, cloth 19 is pushed down.Connect down and hold cloth cylinder 35 and cloth unclamps cylinder 36 coordinations, open the gas port that corresponding cloth on filter gas box 34 unclamps cylinder 36, block the corresponding gas port that holds cloth cylinder 35 on filter gas box 34, air-breathing the stopping of pore on panel 33, decontrols the cloth 19 holding.
Referring to Fig. 6, the cloth feeding motor 46 of X-direction turns round, transfer synchronous pulley 38,39 transmissions of cloth handover Timing Belt through cloth, thereby drive and make force feed device, on Timing Belt connecting plate 40 complete the keyhole of shirt left front by predefined buttonhole spacing and the gap feeding of buttonhole number to X-axis forward.
Referring to Fig. 6, after keyhole finishes, cloth completes rewinding work under the effect of receiving mechanism 54, and simultaneously the cloth feeding motor 46 of X-direction turns round, and makes cloth transfer device, on Timing Belt connecting plate 40 to X-axis negative movement to initial position.
So far complete a circulation of shirt left front keyhole.
Claims (8)
1. a Full-automatic picking feed sewing machine, comprises frame, and working panel (33), is characterized in that:
Also comprise the distribution device of taking, cloth aligning system, air pump system, sewing force feed device;
If sewing force feed device to move left and right direction be X to, vertical direction is Z-direction, fore-and-aft direction is Y-direction;
Described frame top is along X to being provided with a horizontal guide rail, the entirety of distribution device of taking both can be carried out X to movement along described horizontal guide rail under the power drive of self drive system, can on described guide rail, carry out Z-direction again moves, the take bottom of distribution device is provided with the linear module of Y-direction, the linear module of described Y-direction bottom is provided with rotation governor motion, described rotation adjustment structure bottom is provided with sucker fixed head (12), described sucker fixed head (12) is provided with the sucker of inhaling cloth for grabbing, and grabbing suction power is provided by air pump system;
Described cloth aligning system comprises the cloth orientation sensing device being arranged on working panel (33), described cloth orientation sensing device comprises at least three sensors, monitor position to cloth, and cloth position error signal being passed to the drive system of the distribution device of taking, described drive system is corrected the placement location of cloth by take rotational angle that the overall X of distribution device moved, rotated from adjustment structure to the Y-direction of movement, the linear module of Y-direction of adjustment;
The upper position corresponding with cloth orientation sensing device of working panel (33) is provided with one group of air-breathing aperture, and described air-breathing aperture is corrected the stationary positioned behind location for cloth;
Described sewing force feed device is also fixed on horizontal guide rail and along X and slides to the left and right, and described sewing force feed device, for cloth after correcting location is carried out to horizontal force feed, carries out stepping force feed by setup program when sewing work.
2. Full-automatic picking feed sewing machine as claimed in claim 1, it is characterized in that: described orientation sensing device comprises two Y-direction sensors (27a, 27b), an X is to sensor (31), and two Y-direction sensors (27a, 27b) are along X on same straight line.
3. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described sucker fixed head (12) is strip, and parallel with described horizontal guide rail.
4. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: the drive system of the distribution device self of taking all adopts motor as power source, adopts the fit form of guide rail and slide plate to form relative motion.
5. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described air pump system is arranged on the below of working panel (33).
6. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described sucker fixed head (12) top is provided with sensor (15), for the displacement that regulates the distribution device of taking to move up and down along Z-direction.
Full-automatic picking feed sewing machine claimed in claim 2 get a feeding method, it is characterized in that, comprise the following steps:
The distribution device of taking sucks up the cloth of stacking, by the drive system of himself, is transferred to from back to front the top of working panel (33) along Y-direction, is moved down into applicable position along Z-direction; In cloth moves down process along Z-direction, under the control action of gas blow pipe (28) at electromagnetic valve, ventilate, air-flow blows to cloth through the pore in gas blow pipe 28, makes cloth in order.Wherein the duration of ventilation t of gas blow pipe (28) is less than or equal to cloth fall time T;
The position of the cloth orientation sensing device monitoring cloth on working panel (33), and the signal of cloth position deviation being passed to the drive system of the distribution device of taking, described drive system is corrected the placement location of cloth by take rotational angle that the overall X of distribution device moved, rotated from adjustment structure to the Y-direction of movement, the linear module of Y-direction of adjustment;
After location confirmation, cloth sucker 13 stops suction, and one group of air-breathing aperture on while working panel (33) starts air-breathing, and cloth is adsorbed on working panel, waits for the work of sewing force feed device, and the distribution device of simultaneously taking resets;
Sewing force feed device is along X to sliding into cloth top, and to cloth along X to carrying out horizontal force feed, when sewing work, carry out by setup program stepping force feed.
8. the feeding method of getting as claimed in claim 7, is characterized in that:
The described distribution device of taking comprise X to motor (8), X to gear (25), X is to tooth bar (7), Y-direction motor (18), module line slideway (20), K axle rotary electric machine (16), synchronous main pulley (17), deceleration synchronization band (11), deceleration synchronization from belt wheel (9), turning cylinder (10);
X receives X to motor (8) and turns round to motor (8) to X after the position error signal of sensor (31), to gear (25) and the engaged transmission of X to tooth bar (7), make the movement of cloth (19) in X-direction through X;
Y-direction motor (18) receives after the position error signal of Y-direction sensor (27a, 27b): Y-direction motor (18) running on the one hand, toothed belt transmission in module line slideway (20), makes cloth to Y-axis negative movement; K axle rotary electric machine (16) running on the other hand, deceleration through deceleration synchronization main pulley (17), deceleration synchronization band (11), deceleration synchronization from belt wheel (9), makes cloth (19) rotate around K axle by turning cylinder (10); X to motor (8), Y-direction motor (18), K axle rotary electric machine (16) three according to X the position error signal alternate-running to sensor (31), Y-direction sensor (27a, 27b), acting in conjunction by cloth (19) accurate adjustment to desired location.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410403923.1A CN104178941B (en) | 2014-08-15 | 2014-08-15 | Full-automatic picking feed sewing machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410403923.1A CN104178941B (en) | 2014-08-15 | 2014-08-15 | Full-automatic picking feed sewing machine |
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| CN104178941A true CN104178941A (en) | 2014-12-03 |
| CN104178941B CN104178941B (en) | 2016-03-02 |
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| CN201410403923.1A Expired - Fee Related CN104178941B (en) | 2014-08-15 | 2014-08-15 | Full-automatic picking feed sewing machine |
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