CN104178941B - Full-automatic picking feed sewing machine - Google Patents

Full-automatic picking feed sewing machine Download PDF

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Publication number
CN104178941B
CN104178941B CN201410403923.1A CN201410403923A CN104178941B CN 104178941 B CN104178941 B CN 104178941B CN 201410403923 A CN201410403923 A CN 201410403923A CN 104178941 B CN104178941 B CN 104178941B
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CN
China
Prior art keywords
cloth
distribution
motor
taking
sewing
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CN201410403923.1A
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Chinese (zh)
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CN104178941A (en
Inventor
魏福昌
王潭
吴金马
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上海富山精密机械科技有限公司
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Publication of CN104178941A publication Critical patent/CN104178941A/en
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Publication of CN104178941B publication Critical patent/CN104178941B/en

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Abstract

The present invention relates to a kind of Full-automatic picking feed sewing machine, comprise distribution device of taking, cloth aligning system, air pump system, sewing force feed device; Along X to being provided with a horizontal guide rail above frame, the entirety of distribution device of taking both can carry out X to movement along described horizontal guide rail, Z-direction can be carried out on described guide rail again to move, the take bottom of distribution device is provided with the linear module of Y-direction, the linear module bottom of Y-direction is provided with rotation governor motion, and described rotation adjustment structure bottom is provided with sucker fixed head; Described cloth aligning system comprises the cloth orientation sensing device be arranged on working panel, cloth orientation sensing device comprises at least three sensors, the position of cloth is monitored, and by the signal transmission of cloth position deviation to the drive system of distribution device of taking, drive system to correct the placement location of cloth by the take X of entirety of distribution device of adjustment to the rotational angle that the Y-direction of movement, the linear module of Y-direction moved, rotated adjustment structure.

Description

Full-automatic picking feed sewing machine
Technical field
The present invention relates to a kind of Sewing machines, particularly relate to a kind of Full-automatic picking feed sewing machine, belong to sewing machine technique field.
Background technology
Existing automatic left front lockstitch button holder has two types substantially: the first kind carries out automatic sewing under operating personnel directly put lockstitch button holder presser feet into according to every part clothes keyhole length or number, a keyhole is also cut eye mouth and is completed a keyhole action, usual dress has multiple keyhole, so operative employee just carries out multiple artificial keyhole by each keyhole apart from putting into lockstitch button holder successively, the more operative employee of this type of need of work and labour intensity is larger, Equations of The Second Kind is operating personnel one integral piece clothes or semi-finished product by establishing and being placed on the blowing plate with air draught, correct position adjusted to by cloth, cloth is held again by gas path component, cloth is delivered in the scope of making by feed mechanism, compressing gear grips cloth by cloth prevents cloth in the process of making from wandering off, making of cloth is completed according to the keyhole spacing preset and keyhole number by cloth feeding mechanism, by cloth retraction mechanism, cloth is deposited in fixing position after sewing finishing, often complete one will prepare next cloth and be placed on blowing plate appropriate location, this type of automatic sewing keyhole is own through solving the operation of each keyhole of personnel, but also need artificial blowing every one, also do not solve the large problem of labour intensity completely.
Although Equations of The Second Kind automatic left front lockstitch button holder is compared traditional left front keyhole and is achieved automation, but when making every once or after several just needing operating personnel to remove manual blowing, this adds increased the working strength of labourer, and the operating efficiency of machine is not high yet, belong to the industrial sewing machine of process semi-automation; In addition the requirement position of cloth before making is realized by the manual setting of operating personnel, the accuracy of cloth position can not be guaranteed, the not phenomenon on the same line of different buttonhole position on the inaccurate or piece of cloth material in cloth buttonhole position will be caused like this, affect the attractive in appearance of cloth keyhole stitch seam.
Summary of the invention
The technical issues that need to address of the present invention are: existing Sewing machines especially lockstitch button holder, when making every once or after several just needing operating personnel to remove manual blowing, operative employee's labour intensity is still larger, and cloth position is manually grasped by operating personnel, accuracy is lower, the not phenomenon on the same line of different buttonhole position on the inaccurate or piece of cloth material in cloth buttonhole position will be caused like this, affect the attractive in appearance of cloth keyhole stitch seam.
The present invention takes following technical scheme:
A kind of Full-automatic picking feed sewing machine, comprise frame, working panel 33, is characterized in that: also comprise distribution device of taking, cloth aligning system, air pump system, sewing force feed device; If sewing force feed device to move left and right direction be X to, vertical direction is Z-direction, and fore-and-aft direction is Y-direction; Along X to being provided with a horizontal guide rail above described frame, the entirety of distribution device of taking both can carry out X to movement along described horizontal guide rail under the power drive of self drive system, Z-direction can be carried out on described guide rail again to move, the take bottom of distribution device is provided with the linear module of Y-direction, the linear module bottom of described Y-direction is provided with rotation governor motion, described rotation adjustment structure bottom is provided with sucker fixed head 12, described sucker fixed head 12 is provided with for grabbing the sucker inhaling cloth, and grabbing suction power is provided by air pump system; Described cloth aligning system comprises the cloth orientation sensing device be arranged on working panel 33, described cloth orientation sensing device comprises at least three sensors, the position of cloth is monitored, and by the signal transmission of cloth position deviation to the drive system of distribution device of taking, cloth picks up by sucker fixed head 12 again, and described drive system to correct the placement location of cloth by the take X of entirety of distribution device of adjustment to the rotational angle that the Y-direction of movement, the linear module of Y-direction moved, rotated adjustment structure; Position corresponding with cloth orientation sensing device on working panel 33 is provided with one group of air-breathing aperture, and described air-breathing aperture is used for cloth and corrects the stationary positioned after locating; Described sewing force feed device to be also fixed on horizontal guide rail and to slide to the left and right along X, and described sewing force feed device is used for carrying out horizontal force feed to cloth behind rectification location, carries out stepping force feed by setup program during sewing work.
Further, described orientation sensing device comprises two Y-direction sensors 27a, 27b, and an X is to sensor 31, and two Y-direction sensors 27a, 27b are along X on the same line.
Further, described sucker fixed head 12 is strip, and parallel with described horizontal guide rail.
Further, the drive system of distribution device self of taking all adopts motor as power source, adopts the fit form of guide rail and slide plate to form relative motion.
Further, described air pump system is arranged on the below of working panel 33.
Further, above described sucker fixed head 12, be provided with sensor 15, for the displacement regulating distribution device of taking to move up and down along Z-direction.
Above-mentioned Full-automatic picking feed sewing machine get a feeding method, comprise the following steps:
The cloth of stacking sucks up by distribution device of taking, by the drive system of himself, the top of working panel 33 is transferred to from back to front along Y-direction, applicable position is moved down into along Z-direction, to move down in process along Z-direction at cloth and ventilate under the control action of gas blow pipe 28 at electromagnetic valve, the row spilehole of air-flow in gas blow pipe 28 pipe arm blows to cloth, makes cloth in order.The duration of ventilation t of gas blow pipe 28 is less than or equal to cloth fall time T;
The position of the cloth orientation sensing device monitoring cloth on working panel 33, and by the signal transmission of cloth position deviation to the drive system of distribution device of taking, described drive system to correct the placement location of cloth by the take X of entirety of distribution device of adjustment to the rotational angle that the Y-direction of movement, the linear module of Y-direction moved, rotated adjustment structure;
After location confirmation, cloth sucker 13 stops suction, and one group of air-breathing aperture simultaneously on working panel 33 starts air-breathing, is adsorbed on by cloth on working panel, and wait for the work of sewing force feed device, distribution device of simultaneously taking resets;
Sewing force feed device along X to sliding into above cloth, and to cloth along X to carrying out horizontal force feed, carries out stepping force feed during sewing work by setup program.
Further, distribution device of taking described in comprises X to motor 8, X to gear 25, X to tooth bar 7, Y-direction motor 18, module line slideway 20, K axle rotary electric machine 16, synchronous main pulley 17, deceleration synchronization band 11, deceleration synchronization from belt wheel 9, turning cylinder 10; X receives X to motor 8 and operates to motor 8 to X after the position error signal of sensor 31, through X to gear 25 with X to the engaged transmission of tooth bar 7, make cloth 19 movement in the X-axis direction; After Y-direction motor 18 receives the position error signal of Y-direction sensor 27a, 27b: Y-direction motor 18 operates on the one hand, and the toothed belt transmission in module line slideway 20, makes cloth to Y-axis negative movement; K axle rotary electric machine 16 operates on the other hand, through deceleration synchronization main pulley 17, deceleration synchronization band 11, deceleration synchronization from the deceleration of belt wheel 9, by turning cylinder 10, cloth 19 is rotated around K axle; X to motor 8, Y-direction motor 18, K axle rotary electric machine 16 three according to the position error signal alternate-running of X to sensor 31, Y-direction sensor 27a, 27b, acting in conjunction by cloth 19 accurate adjustment to desired location.
The present invention is for providing intelligentized solution for Sewing machines material loading, and be organically combined with cloth aligning system by distribution device of taking, achieve the rectification of cloth position, the whole process of making can be accomplished without any letup, and sewing quality have also been obtained raising.
Beneficial effect of the present invention is:
1) automatically fetch and deliver cloth, achieve the full-automation of the course of work, reduce the working strength of labourer, improve the operating efficiency of machine, monitor multiple stage machine provide possibility for realizing a people;
2) cloth buttonhole position accurately and on piece of cloth material different buttonhole position on the same line, cloth keyhole stitch seam attractive in appearance;
3) cloth sucker suction cloth is reliable, service life is lasting;
4) Timing Belt is easy to adjust, is conducive to the working life extending machine;
5) machine maintenance is convenient.
6) structure optimization, practical, there are the market prospects of extensive use.
Accompanying drawing explanation
Fig. 1 is for automatically to fetch and deliver bin gate flap lockstitch button holder front perspective view;
Fig. 2 is for automatically to fetch and deliver bin gate flap lockstitch button holder rear perspective figure;
Fig. 3 fetches and delivers bin gate flap lockstitch button holder to take the left side view of distribution device automatically;
Fig. 4 fetches and delivers bin gate flap lockstitch button holder to take the right side view of distribution device automatically;
Fig. 5 is that the cloth automatically fetching and delivering bin gate flap lockstitch button holder detects and gas path component stereogram;
Fig. 6 is the sewing force feed device lateral side view automatically fetching and delivering bin gate flap lockstitch button holder;
Fig. 7 is the sewing force feed device front view automatically fetching and delivering bin gate flap lockstitch button holder;
Fig. 8 is the installation diagram of the material collecting device automatically fetching and delivering bin gate flap lockstitch button holder;
Fig. 9 is the schematic diagram after cloth is remedied to position.
In figure: 1, X is to motor mounting plate 2, Z-direction tooth bar 3, Z-direction guide rail 4, Z-direction slide block 5, X is to slide block 6, X direction guiding rail 7, X is to tooth bar 8, X is to motor 9, deceleration synchronization belt wheel (from) 10, turning cylinder 11, deceleration synchronization band 12, sucker fixed head 13, cloth sucker 14, sensor mount 15, sensor 16, K axle rotary electric machine 17, deceleration synchronization belt wheel (master) 18, Y-direction motor 19, cloth 20, module line slideway 21, stiffener 22, connecting plate 23, Z-direction motor 24, Z-direction motor mounting plate 25, X is to gear 26, Z-direction gear 27 (a, b), Y-direction sensor 28, gas blow pipe 29, Y-direction color-changing lamp 30, X is to color-changing lamp 31, X is to sensor 32, lockstitch button holder 33, panel 34, filter gas box 35, hold cloth gas 36, cloth unclamps cylinder 37, blower fan 38, cloth transfer synchronous pulley 39, cloth transfer Timing Belt 40, Timing Belt connecting plate 41, binder air cylinder group 42, feeding motor installing plate 43, Timing Belt adjustment screw 44, Timing Belt adjusting nut 45, Timing Belt regulates supporting seat 46, cloth feeding motor 47, binder mount pad 48, binder is rotationally connected seat 49, binder depression bar 50, binder turning cylinder 51, binder Fixed latches 52, holding pad 53, friction buffer pad 54, receiving mechanism.
Detailed description of the invention
Below in conjunction with specific embodiment, the present invention is further described.
Bin gate flap lockstitch button holder is fetched and delivered in theming as of the present embodiment automatically, automatically fetch and deliver cloth by sensor detected pressures signal, after the adjustment of the position of cloth, by cloth transfer device, this cloth is made by the keyhole spacing pre-set and keyhole number, with the automation Sewing machines made by the multiple buttonhole of setting gap-forming.
See Fig. 3,6, using the side-to-side movement direction of making force feed device as X-direction (left and right directions), the direction that moves up and down of distribution device of taking is defined as Z axis (above-below direction), the direction vertical with X-direction and Z-direction two direction is defined as Y direction (fore-and-aft direction), using the axis direction of turning cylinder 10 as K axle.
As shown in figures 1-8, the X taken in distribution device operates to motor 8, through X to gear 25 and the engaged transmission of X to tooth bar 7, then through X to the guide effect of slide block 5 with X direction guiding rail 6, orders about X to motor mounting plate 1 to X-axis negative movement.
See Fig. 3, after X is to motor mounting plate 1 to X-axis negative movement to certain position, X shuts down to motor 8, distribution device Z-direction of simultaneously taking motor 23 operates, through the engaged transmission of Z-direction gear 26 with Z-direction tooth bar 2, again through the guide effect of Z-direction slide block 4 with Z-direction guide rail 3, order about Z-direction motor mounting plate 24 to Z axis negative movement.
When Z-direction motor mounting plate 24 is to Z axis negative movement to certain position, sensor 15 contacts the contact simultaneously detected between cloth 19 with cloth 19, and continuous print pressure signal is converted into digital pulse signal, passes to Z-direction motor 23.
After Z-direction motor 23 receives the pulse signal that sensor 15 sends, Z-direction motor 23 shuts down, Z-direction motor mounting plate 24 stop motion, and cloth sucker 13 coordinates air pump simultaneously, electromagnetic valve (not shown) tightly holds cloth 19.
After cloth 19 is held, send a signal to distribution device drive system of taking, control Z-direction motor 23 operates by the position set and direction and orders about Z-direction motor mounting plate 24 to Z axis positive movement, makes cloth 19 be raised to safe altitude.
After described cloth 19 is risen to safe altitude, Z-direction motor 23 shuts down, and Z-direction motor mounting plate 24 moves and stops.
After Z-direction motor shuts down, Y-direction motor 18 operates, and the toothed belt transmission in module line slideway 20 orders about Y-direction mobile member to Y-axis positive movement; Simultaneously X operates to motor 8, through X to gear 25 and the engaged transmission of X to tooth bar 7, then through X to the guide effect of slide block 5 with X direction guiding rail 6, orders about X and moves to X-axis forward to mobile member.
Described Y-direction mobile member and X move to the position preset to mobile member after, Y-direction motor 18 and X shut down to motor 8.
After Y-direction motor 18 and X operate stopping to motor 8, Z-direction motor 23 operates, and through the engaged transmission of Z-direction gear 26 with Z-direction tooth bar 2, then through the guide effect of Z-direction slide block 4 with Z-direction guide rail 3, orders about Z-direction mobile member to Z axis negative movement.
When Z-direction mobile member moves downward certain position, gas blow pipe 28 is ventilated under the control action of electromagnetic valve, and the spilehole of air-flow pipe arm in gas blow pipe 28 blows to cloth, makes cloth in order.The position preset delivered to by cloth 19 by cooperation cloth sucker 13, Z-direction motor 23 acting in conjunction.Supposing that cloth is sent to panel to cloth from Z-direction mobile member moves downward certain position is time T, gas blow pipe 28 duration of ventilation is t, so t≤T, and setting can guarantee the stability that cloth falls like this, the interference of not blown, cloth position is more smooth, accurate.
As shown in Figure 5, after cloth 19 is sent to the position preset, two Y-direction sensors 27a, 27b and X coordinate the Y-direction color-changing lamp 29 be arranged on crossbeam, X to detect the actual position signal of cloth 19 to color-changing lamp 30 to sensor 31 respectively.
Cloth 19 physical location with require that deviation appears in position time, this position error signal is fed back to X to motor 8, Y-direction motor 18 and K axle rotary electric machine 16 to sensor 31 by Y-direction sensor 27a, 27b and X.
X receives X to motor 8 and operates to motor 8 to X after the position error signal of sensor 31, through X to gear 25 with X to the engaged transmission of tooth bar 7, make cloth 19 movement in the X-axis direction.After Y-direction motor 18 receives the position error signal of Y-direction sensor 27a, 27b: Y-direction motor 18 operates on the one hand, and the toothed belt transmission in module line slideway 20, makes cloth to Y-axis negative movement; K axle rotary electric machine 16 operates on the other hand, through deceleration synchronization main pulley 17, deceleration synchronization band 11, deceleration synchronization from the deceleration of belt wheel 9, by turning cylinder 10, cloth 19 is rotated around K axle; X to motor 8, Y-direction motor 18, K axle rotary electric machine 16 three according to the position error signal alternate-running of X to sensor 31, Y-direction sensor 27a, 27b, acting in conjunction by cloth 19 accurate adjustment to the desired location of Fig. 9.
After the position shown in Fig. 9 adjusted to by cloth 19, cloth sucker 13 coordinates air pump, electromagnetic valve (not shown) unclamps cloth 19.Hold cloth cylinder 35 and cloth unclamps cylinder 36 coordination simultaneously, block corresponding cloth on filter gas box 34 and unclamp the gas port of cylinder 36, decontrol the corresponding gas port holding cloth cylinder 35 on filter gas box 34, under the effect of blower fan 37, reliably hold cloth 19 by the spilehole on panel 33.
X all resets to motor 8, Y-direction motor 18, Z-direction motor 23, Z axis rotary electric machine 16 afterwards, and the distribution device that makes to take moves to initial position.
See Fig. 5, after distribution device of taking moves to initial position, the cloth feeding motor 46 of X-direction operates, through cloth transfer Timing Belt 39, the transmission of cloth transfer synchronous pulley 38, the Timing Belt connecting plate 40 made in force feed device is driven to move to directly over cloth 19 to X-axis negative sense.Then binder air cylinder group 41 is ventilated, and is pushed down by cloth 19 through holding pad 52, friction buffer pad 53.Connect down and hold cloth cylinder 35 and cloth unclamps cylinder 36 coordination, open corresponding cloth on filter gas box 34 and unclamp the gas port of cylinder 36, block the corresponding gas port holding cloth cylinder 35 on filter gas box 34, the pore air-breathing on panel 33 stops, and decontrols the cloth 19 held.
See Fig. 6, the cloth feeding motor 46 of X-direction operates, through cloth transfer synchronous pulley 38, the transmission of cloth transfer Timing Belt 39, thus drive and make force feed device, on Timing Belt connecting plate 40 complete the keyhole of shirt left front by the buttonhole spacing preset and the gap feeding of buttonhole number to X-axis forward.
See Fig. 6, after keyhole terminates, cloth completes rewinding work under the effect of receiving mechanism 54, and simultaneously the cloth feeding motor 46 of X-direction operates, and makes cloth transfer device, on Timing Belt connecting plate 40 to X-axis negative movement to initial position.
So far a circulation of shirt left front keyhole is completed.

Claims (8)

1. a Full-automatic picking feed sewing machine, comprises frame, and working panel (33), is characterized in that:
Also comprise distribution device of taking, cloth aligning system, air pump system, sewing force feed device;
If sewing force feed device to move left and right direction be X to, vertical direction is Z-direction, and fore-and-aft direction is Y-direction;
Along X to being provided with a horizontal guide rail above described frame, the entirety of distribution device of taking both can carry out X to movement along described horizontal guide rail under the power drive of self drive system, Z-direction can be carried out on described guide rail again to move, the take bottom of distribution device is provided with the linear module of Y-direction, the linear module bottom of described Y-direction is provided with rotation governor motion, described rotation governor motion bottom is provided with sucker fixed head (12), described sucker fixed head (12) is provided with for grabbing the sucker inhaling cloth, and grabbing suction power is provided by air pump system;
Described cloth aligning system comprises the cloth orientation sensing device be arranged on working panel (33), described cloth orientation sensing device comprises at least three sensors, the position of cloth is monitored, and cloth position error signal being passed to the drive system of distribution device of taking, described drive system to correct the placement location of cloth by the take X of entirety of distribution device of adjustment to the rotational angle that the Y-direction of movement, the linear module of Y-direction moved, rotated governor motion;
The upper position corresponding with cloth orientation sensing device of working panel (33) is provided with one group of air-breathing aperture, and described air-breathing aperture is used for cloth and corrects the stationary positioned after locating;
Described sewing force feed device to be also fixed on horizontal guide rail and to slide to the left and right along X, and described sewing force feed device is used for carrying out horizontal force feed to cloth behind rectification location, carries out stepping force feed by setup program during sewing work.
2. Full-automatic picking feed sewing machine as claimed in claim 1, it is characterized in that: described orientation sensing device comprises two Y-direction sensors (27a, 27b), an X is to sensor (31), and two Y-direction sensors (27a, 27b) are along X on the same line.
3. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described sucker fixed head (12) is in strip, and parallel with described horizontal guide rail.
4. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: the drive system of distribution device self of taking all adopts motor as power source, adopts the fit form of guide rail and slide plate to form relative motion.
5. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described air pump system is arranged on the below of working panel (33).
6. Full-automatic picking feed sewing machine as claimed in claim 1, is characterized in that: described sucker fixed head (12) top is provided with sensor (15), for the displacement regulating distribution device of taking to move up and down along Z-direction.
7. Full-automatic picking feed sewing machine according to claim 2 get a feeding method, it is characterized in that, comprise the following steps:
The cloth of stacking sucks up by distribution device of taking, and by the drive system of himself, is transferred to the top of working panel (33) along Y-direction from back to front, is moved down into applicable position along Z-direction; Ventilate under cloth moves down the control action of gas blow pipe in process (28) at electromagnetic valve along Z-direction, the pore of air-flow in gas blow pipe (28) blows to cloth, make cloth in order, wherein the duration of ventilation t of gas blow pipe (28) is less than or equal to cloth fall time T;
The position of the cloth orientation sensing device monitoring cloth on working panel (33), and by the signal transmission of cloth position deviation to the drive system of distribution device of taking, described drive system to correct the placement location of cloth by the take X of entirety of distribution device of adjustment to the rotational angle that the Y-direction of movement, the linear module of Y-direction moved, rotated governor motion;
After location confirmation, cloth sucker (13) stops suction, and one group of air-breathing aperture simultaneously on working panel (33) starts air-breathing, is adsorbed on by cloth on working panel, and wait for the work of sewing force feed device, distribution device of simultaneously taking resets;
Sewing force feed device along X to sliding into above cloth, and to cloth along X to carrying out horizontal force feed, carries out stepping force feed during sewing work by setup program.
8. get feeding method as claimed in claim 7, it is characterized in that:
Described distribution device of taking comprises X to motor (8), X to gear (25), X to tooth bar (7), Y-direction motor (18), module line slideway (20), K axle rotary electric machine (16), synchronous main pulley (17), deceleration synchronization band (11), deceleration synchronization from belt wheel (9), turning cylinder (10);
X receives X to motor (8) and operates to motor (8) to X after the position error signal of sensor (31), through X to gear (25) and X to the engaged transmission of tooth bar (7), make cloth (19) movement in the X-axis direction;
After Y-direction motor (18) receives the position error signal of Y-direction sensor (27a, 27b): Y-direction motor (18) running on the one hand, toothed belt transmission in module line slideway (20), makes cloth to Y-axis negative movement; K axle rotary electric machine (16) running on the other hand, through deceleration synchronization main pulley (17), deceleration synchronization band (11), deceleration synchronization from the deceleration of belt wheel (9), by turning cylinder (10), cloth (19) is rotated around K axle; X to motor (8), Y-direction motor (18), K axle rotary electric machine (16) three according to the position error signal alternate-running of X to sensor (31), Y-direction sensor (27a, 27b), acting in conjunction by cloth (19) accurate adjustment to desired location.
CN201410403923.1A 2014-08-15 2014-08-15 Full-automatic picking feed sewing machine CN104178941B (en)

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