CN104172198A - 一种不溶性竹膳食纤维添加剂的制备工艺及应用 - Google Patents

一种不溶性竹膳食纤维添加剂的制备工艺及应用 Download PDF

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CN104172198A
CN104172198A CN201410314242.8A CN201410314242A CN104172198A CN 104172198 A CN104172198 A CN 104172198A CN 201410314242 A CN201410314242 A CN 201410314242A CN 104172198 A CN104172198 A CN 104172198A
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黄洁谊
刘洪华
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Abstract

本发明涉及一种膳食纤维添加剂的制备工艺,尤其涉及一种用于食品、保健品、药品和化妆日用品的不溶性竹膳食纤维添加剂的制备工艺及应用。它是采用先进的破碎技术,进行竹细胞破碎,用四台破碎机串联作粗-细-精-超的超微四级联动破碎、粉碎、研磨,粉碎率达95%;破碎后的纤维,在高温100℃,高湿100%的条件下置于蒸罐内作约60分钟蒸浸,软化;将软化后的竹纤维烘干,脱水,使含水量达5%以下,并在150℃±的高温下干燥灭菌;再作超微粉碎研磨,过筛,筛选出250-300目的超微粉末,经检测,作真空包装得添加剂产品。制得的纤维添加剂主要应用于食品、保健品,药品,化妆日用品等行业,具有防病,治病,保健,美容,护肤等功能。本发明的制备和应用是一个颇具开发价值的发展项目。

Description

一种不溶性竹膳食纤维添加剂的制备工艺及应用
技术领域  本发明涉及一种膳食纤维添加剂的制备工艺,尤其涉及一种用于食品、保健品、药品和化妆日用品的不溶性竹膳食纤维添加剂的制备工艺及应用。
背景技术  随着社会的发展,人类的文明和进步,生活水平的提高,人们对物质生活和身体健康的关注度越来越高,且在寻求功能性的食品作为保障健康的一种方向,以解决因食物营养摄入不均而导致各种疾病的产生。经几十年的研究,膳食纤维,尤其是竹膳食纤维对人体健康有独特作用,有良好的保健功能。人们食用,对糖尿病、心血管病、肠道癌、便秘、肥胖症等疾病有明显的预防和治疗功效;外用,可排表皮汗液,解人体毒素,利健美肌肤,是美容、护肤、化妆品的上隹用品。应发挥竹资源的优势,利用竹子的特性,进行深度精细加工,强化工业企业的作用,发展地方经济,增加社会财富。
发明内容  本发明的目的在于提供一种利用竹子富含不溶性竹膳食纤维,具吸水性,粘滞性,结合有机物作用,阳离子交换作用和细菌发酵作用等的特性,采用先进的工艺技术,经多层级的细胞破碎研磨,超微细的过滤筛选,制备作食品、保健品、药品和化妆日用品的不溶性竹膳食纤维添加剂的工艺,并提供该膳食纤维添加剂的应用,以改善人类生产,生活,食品、医疗、卫生、保健对营养品的需要。
本发明的技术方案可以是:一种不溶性竹膳食纤维添加剂的制备,其工艺包括修整竹材,定长分段切片,高压水冲刷、喷洗,得到干净的竹片后作粗破碎得粗纤维,该制备工艺主要还包括:
先程序破碎,使已破碎的粗纤维按粗--细--精--超的程序作至少四级超微破碎、粉碎、研磨,使竹纤维连续破碎,细胞壁高度粉碎,粉碎率达95%;破碎后的纤维,在高温100℃,高湿100%的条件下置于蒸罐内作约60分钟蒸浸,使竹纤维高度充分软化;将软化后的竹纤维以干燥机烘干,使竹渣脱水,含水量达5%以下,并在150℃±的高温下干燥灭菌;经干燥灭菌后,再作单独一次超微粉碎研磨,用筛选机过筛,筛选出250-300目的超微粉末,得到超微细的竹膳食纤维;经检测仪检测,作真空包装得不溶性竹膳食纤维添加剂产品。
其中的不溶性竹膳食纤维添加剂的应用主要有:食品,添加剂的应用含量为1%--30%;保健品,添加剂的应用含量为1%--20%;药品,添加剂的应用含量为1%--10%;化妆日用品,添加剂的应用含量为1%--30%。
所述的粉碎机是高速运转3000次/min的自动调速粉碎研磨机,该研磨机作四台串联联动进行粗-细-精-超四级超微破碎、粉碎、研磨。
所述的筛选机为超微粉碎300目的自动调目粉筛机。
所述食品添加剂的应用含量为1%-30%,主要包括,肉,家禽、野味、肉汁,占1%-10%,如,牛肉清汤,肉汤,猪肉食品,火腿,香肠;罐头食品,占1%-10%,如,罐装鱼,罐装水果,肉罐头,蔬菜罐头;腌渍,干制水果及制品,占1%-10%,如,腌水果,冷冻水果,葡萄干,糖渍水果,蜜饯;土豆煎饼,花生酱,果酱,苹果酱,话梅;奶及乳制品,占1%-20%,如,豆奶,奶油,奶酪,牛奶饮料,牛奶制品;奶茶,可可牛奶,酸奶,奶昔,食物蛋白;咖啡,茶,糖,面包,面粉和谷类制品,糖浆,发酵粉,占1%-20%,如,红糖,冰糖,方糖;糖果,南糖,占1%-30%,如薄荷糖,牛奶硬块糖,巧克力,软糖,杏仁糖;面包,糕点,占1%--30%,如,面包干,饼干,三明治,热狗,月饼;粽子,年糕,馒头,饺子,包子;米,面粉,五谷杂粮,占1%--20%,如,谷类制品,面粉,蛋糕粉,玉米粉,玉米面;面条,米面制品,占1%--20%;如,挂面,方便面,食用淀粉及其制品,木薯粉,地瓜粉,马铃薯粉,南瓜粉;
所述保健品添加剂的应用含量为1%--20%,主要包括不含酒精的饮料及啤酒,如,麦牙啤酒,姜汁酒,麦牙汁;果汁,葡萄汁,番茄汁,可乐,酸梅汤,奶茶,豆类饮料;糖浆及供饮料用的制剂,如,制饮料用糖浆,制柠檬汁用糖浆,杏仁糖浆,泡沫饮料锭剂;含酒精的饮料,如,果酒,苹果酒,鸡尾酒,白兰地,威士忌酒;
所述药品添加剂的应用含量为1%--10%,主要包括,医药品,中药药材,药酒,消毒剂;医用营养品,婴儿食品,卫生用品;
所述化妆日用品添加剂的应用含量为1%--30%,主要包括,化妆品,洗涤用品,肥皂,洗发水,牙膏。
所述添加剂的应用是将所制得的竹膳食纤维添加剂,按各种应用类别所需含量百分比加入到各类用品中,混合、掺和、调制;根据需要,再用各种定型机或装瓶机,对固体的食品、药品、保健品定型,对液体食品装瓶,制成各种形状的产品或饮品;用装瓶机,对液体用品装罐或装瓶,制成各种用品,则成为制备不溶性竹膳食纤维添加剂应用于食品、保健品、药品和化妆日用品的产品。
本发明的制备工艺简单,流程简便,设备简易,取材方便,可以利用地方盛产的竹子加以开发利用;采用普通的竹子作深度精细加工,制得的膳食纤维,成为继糖、蛋白质、脂肪、水、矿物质、维生素之后的“第七大营养素”,拓宽和增加了摄取食物营养的渠道。膳食纤维是是一种不能被人体消化的碳水化合物,其不溶性膳食纤维,可降低罹患肠癌的风险,同时,可经由吸收食物中有毒物质预防便秘和憩室炎,并减低消化道中细菌排出的毒素;有助于减肥,预防肥胖;进食膳食纤维,可剌激胃肠道,可防治糖尿病的便秘;食用具高纤维素的竹膳食纤维,可改善高血压,防治糖尿病和痔疮。
具体实施方式  结合实施例加以说明
不溶性竹膳食纤维添加剂的制备工艺,先取新竹,作剔根,去叶,除枝,修整竹材,得竹茎;把竹茎定长分段切片,得到一定长度的竹片,用高压水冲刷,清泥沙污物,再反复喷洗得到干净的竹片,然后作粗破碎,用破碎机破碎得粗纤维,再使粗纤维作进一步的竹壁细胞破碎,用高速运转3000次/min的自动调速粉碎研磨机,作四台串联联动按程序进行粗-细-精-超的四级超微破碎、粉碎、研磨;使竹纤维连续破碎,细胞壁高度粉碎,破碎率达95%;破碎后的纤维作软化处理,在高温100℃,高湿100%的条件下置于蒸罐内蒸浸约60分钟,使竹纤维高度软化;将软化后的竹纤维以干燥机烘干,使竹渣脱水,含水量达5%以下,并在150℃±的高温下干燥灭菌;经干燥灭菌后,再单独作一次超微粉碎研磨,用超微粉碎300目的自动调目粉筛机过筛,筛选出250-300目的超微粒末,得到超微细的竹膳食纤维;经检测仪检测,作真空包装得不溶性竹膳食纤维添加剂产品。
制得的不溶性竹膳食纤维添加剂主要应用有:食品添加剂的应用含量为1%-30%;保健品添加剂的应用含量为1%-20%;药品添加剂的应用含量为1%-10%;化妆日用品添加剂的应用含量为1%-30%。
食品使用添加剂的应用范围广泛,种类繁多,内容丰富,密切与人民生产、生活、健康息息相关,其应用含量为1%-30%,主要包括,肉,家禽、野味、肉汁,占1%-10%,如,牛肉清汤,肉汤,猪肉食品,油炸丸子,肉,肉冻,火腿,肝酱,香肠,咸肉,腌肉,猪肉;罐头食品,占1%-10%,如,罐装鱼,罐装水果,肉罐头,蔬菜罐头;腌渍,干制水果及制品,占1%-10%,如,腌水果,冷冻水果,葡萄干,水果蜜饯,糖渍水果,果肉,蜜饯,土豆片,土豆煎饼,花生酱,果酱,苹果酱,柑桔酱,芝麻酱,陈皮梅,话梅,干荔枝,山楂片,莲子;奶及乳制品,占1%-20%,如,豆奶,奶油,奶酪,牛奶饮料,牛奶制品,奶茶,可可牛奶,酸奶,奶昔,食物蛋白,豆腐制品,豆腐,腐竹;咖啡,茶,可可,糖,食用淀粉,面包,面粉和谷类制品,糖浆,食盐,发酵粉,占1%-20%,如,红糖,冰糖,方糖;糖果,南糖,占1%-30%,如薄荷糖,糖果,牛奶硬块糖,巧克力,软糖,杏仁糖,果胶软糖;面包,糕点,占1%--30%,如,杏仁糊,面包干,饼干,华夫饼干,果子面包,三明治,热狗,月饼;粥,粽子,年糕,馒头,饺子,包子;米,面粉,五谷杂粮,占1%--20%,如,谷类制品,食用面粉,面粉,蛋糕粉,玉米粉,玉米面,生糯粉,粉状米粉;面条,米面制品,占1%--20%;如,挂面,方便面,玉米浆,食用淀粉及其制品,木薯粉,地瓜粉,马铃薯粉,南瓜粉,菱角粉;
保健品与人民生活、养生,保健、休闲关系密切,其应用含量为1%--20%,主要包括不含酒精的饮料及啤酒,如,麦牙啤酒,姜汁酒,麦牙汁;果汁,葡萄汁,番茄汁,可乐,酸梅汤,奶茶,豆类饮料;糖浆及供饮料用的制剂,如,制饮料用糖浆,制柠檬汁用糖浆,杏仁糖浆,泡沫饮料锭剂;含酒精的饮料,如,果酒,薄荷酒,苹果酒,鸡尾酒,白兰地,威士忌酒;
药品是保护人民生命和健康的基础,药品应用添加剂的的含量为1%--10%,主要包括,医药品,中药药材,药酒,消毒剂;医用营养品,婴儿食品,卫生用品;
化妆日用品,应用面广,种类繁杂,涉及日常生活的卫生,清洁,洗涤等方面,应用的添加剂含量为1%--30%,主要包括,化妆品,洗涤用品,肥皂,洗发水,牙膏。

Claims (6)

1.一种不溶性竹膳食纤维添加剂的制备工艺及应用,其制备工艺包括修整竹材,定长分段切片,高压水冲刷、喷洗,得到干净的竹片后作粗破碎得粗纤维,其特征在于,该制备工艺主要还包括:
先程序破碎,使已破碎的粗纤维按粗--细--精--超的程序作至少四级超微破碎、粉碎、研磨,使竹纤维连续破碎,细胞壁高度粉碎,粉碎率达95%;破碎后的纤维,在高温100℃,高湿100%的条件下置于蒸罐内作约60分钟蒸浸,使竹纤维高度充分软化;将软化后的竹纤维以干燥机烘干,使竹渣脱水,含水量达5%以下,并在150℃±的高温下干燥灭菌;经干燥灭菌后,再作单独一次超微粉碎研磨,用筛选机过筛,筛选出250-300目的超微粉末,得到超微细的竹膳食纤维;经检测仪检测,作真空包装得不溶性竹膳食纤维添加剂产品。
2.椐权利要求1所述的一种不溶性竹膳食纤维添加剂的制备工艺及应用,其特征在于,其中的不溶性竹膳食纤维添加剂的应用主要有:食品,添加剂的应用含量为1%-30%;保健品,添加剂的应用含量为1%-20%;药品,添加剂的应用含量为1%-10%;化妆日用品,添加剂的应用含量为1%-30%。
3.据权利要求1所述的一种不溶性竹膳食纤维添加剂的制备工艺及应用,其特征在于,所述的粉碎机是高速运转3000次/min的自动调速粉碎研磨机,该研磨机作四台串联联动进行粗-细-精-超四级超微破碎、粉碎、研磨。
4.据权利要求1所述的一种不溶性竹膳食纤维添加剂的制备工艺及应用,其特征在于,所述的筛选机为超微粉碎300目的自动调目粉筛机。
5.椐权利要求2所述的一种不溶性竹膳食纤维添加剂的制备工艺及应用,其特征在于,所述食品添加剂的应用含量为1%-30%,主要包括,肉,家禽、野味、肉汁,占1%-10%,如,牛肉清汤,肉汤,猪肉食品,火腿,香肠;罐头食品,占1%-10%,如,罐装鱼,罐装水果,肉罐头,蔬菜罐头;腌渍,干制水果及制品,占1%-10%,如,腌水果,冷冻水果,葡萄干,糖渍水果,蜜饯;土豆煎饼,花生酱,果酱,苹果酱,话梅;奶及乳制品,占1%-20%,如,豆奶,奶油,奶酪,牛奶饮料,牛奶制品;奶茶,可可牛奶,酸奶,奶昔,食物蛋白;咖啡,茶,糖,面包,面粉和谷类制品,糖浆,发酵粉,占1%-20%,如,红糖,冰糖,方糖;糖果,南糖,占1%-30%,如薄荷糖,牛奶硬块糖,巧克力,软糖,杏仁糖;面包,糕点,占1%--30%,如,面包干,饼干,三明治,热狗,月饼;粽子,年糕,馒头,饺子,包子;米,面粉,五谷杂粮,占1%--20%,如,谷类制品,面粉,蛋糕粉,玉米粉,玉米面;面条,米面制品1%--20%;如,挂面,方便面,食用淀粉及其制品,木薯粉,地瓜粉,马铃薯粉,南瓜粉;
所述保健品添加剂的应用含量为1%--20%,主要包括不含酒精的饮料及啤酒,如,麦牙啤酒,姜汁酒,麦牙汁;果汁,葡萄汁,番茄汁,可乐,酸梅汤,奶茶,豆类饮料;糖浆及供饮料用的制剂,如,制饮料用糖浆,制柠檬汁用糖浆,杏仁糖浆,泡沫饮料锭剂;含酒精的饮料,如,果酒,苹果酒,鸡尾酒,白兰地,威士忌酒;
所述药品添加剂的应用含量为1%--10%,主要包括,医药品,中药药材,药酒,消毒剂;医用营养品,婴儿食品,卫生用品;
所述化妆日用品添加剂的应用含量为1%--30%,主要包括,化妆品,洗涤用品,肥皂,洗发水,牙膏。
6.椐权利要求2、5所述的一种不溶性竹膳食纤维添加剂的制备工艺及应用,其特征在于,所述添加剂的应用是将所制得的竹膳食纤维添加剂,按各种应用类别所需含量百分比加入到各类用品中,混合、掺和、调制;根据需要,再用各种定型机或装瓶机,对固体的食品、药品、保健品定型,对液体食品装瓶,制成各种形状的产品或饮品;用装瓶机,对液体用品装罐或装瓶,制成各种用品,则成为制备不溶性竹膳食纤维添加剂应用于食品、保健品、药品和化妆日用品的产品。
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