CN104161308A - 电子烟雾化器发热模块 - Google Patents

电子烟雾化器发热模块 Download PDF

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CN104161308A
CN104161308A CN201410448259.2A CN201410448259A CN104161308A CN 104161308 A CN104161308 A CN 104161308A CN 201410448259 A CN201410448259 A CN 201410448259A CN 104161308 A CN104161308 A CN 104161308A
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heating wire
ceramic rod
heating module
smoke atomizer
electronic smoke
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王�锋
阳伏成
沈飞
周波
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Shenzhen Shishang Technology Co ltd
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High Automatic Technology (shenzhen) Co Ltd That Receives
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Priority to CN201410448259.2A priority Critical patent/CN104161308A/zh
Publication of CN104161308A publication Critical patent/CN104161308A/zh
Priority to EP14901090.2A priority patent/EP3153034A4/en
Priority to PCT/CN2014/093029 priority patent/WO2016033891A1/zh
Priority to US15/212,229 priority patent/US10433583B2/en
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Abstract

本发明提供电子烟雾化器发热模块,包括陶瓷棒、连接元件和发热丝，其中，发热丝缠绕在陶瓷棒上；连接元件包括两个金属端子，分别与发热丝的两端连结；陶瓷棒为中空多微孔陶瓷材料；相比于现有技术，通电后发热丝产生的热能量均匀分布在陶瓷棒上，提高电子烟烟油渗透速度、方便自动化生产及降低生产成本。

Description

电子烟雾化器发热模块
技术领域
本发明涉及电子烟技术领域，更为具体地涉及电子烟雾化器发热模块。
背景技术
电子烟又名虚拟香烟，它有着与香烟一样的外观，与香烟近似的味道，主要是用于在不影响健康的前提下模拟吸烟的感觉，以供戒烟或替代香烟使用。
目前市场上电子烟产品包括电子烟雾化器发热模块。请参照图1，图1为现有的电子烟雾化器发热模块示意图。其中，电子烟雾化器发热模块包括玻璃纤维绳10和发热丝11，且发热丝11缠绕在玻璃纤维绳10上。玻璃纤维绳10通过毛细现象渗透烟油，然后施加外部电压至发热丝11，发热丝11发热雾化烟油。
但是，实际使用时对发热丝11缠绕玻璃纤维绳10的缠绕程度要求很高，一方面若发热丝11缠绕玻璃纤维绳10太紧，容易导致部分玻璃纤维断裂，继而烟油雾化时，存在吸气时烟油飞出玻璃纤维绳10中的玻璃纤维丝的隐患；另一方面若发热丝11缠绕玻璃纤维绳10太松，容易导致发热丝11与玻璃纤维绳10的接触面减少，存在玻璃纤维绳10表面焦化的隐患，或者存在玻璃纤维毛细渗透烟油的速度不理想、容易碳化、雾化效果不好的问题。同时，由于玻璃纤维绳10为柔性结构，因此发热丝11缠绕玻璃纤维绳10后，其电阻值的一致性偏差较大。
发明内容
本发明的发明目的为了解决现有技术中存在的不足，解决电子烟烟油飞出玻璃纤维绳的问题。
本发明的另一发明目为简化电子烟雾化器发热模块结构，并实现自动化生产，提高发热丝电阻值的一致性。
本发明解决其技术问题所采用的技术方案是：电子烟雾化器发热模块,包括陶瓷棒、连接元件和发热丝，其中，发热丝缠绕在陶瓷棒上；连接元件包括两个金属端子，分别与发热丝的两端连结；且该陶瓷棒为中空多微孔陶瓷材料。
其中，优选实施方式为：陶瓷棒包括一台阶结构。
其中，优选实施方式为：陶瓷棒和连接元件一体烧结成型。
其中，优选实施方式为：发热丝设置为镍铬合金或者钛合金材料。
其中，优选实施方式为：连接元件设置为镀锌钢合金或者铜合金材料。
本发明解决其技术问题所采用的另一技术方案是：电子烟雾化器发热模块,包括陶瓷棒和发热丝，其中，发热丝缠绕在陶瓷棒上；该陶瓷棒为中空多微孔陶瓷材料，且该发热丝通过焊接方式直接与其相连接的其它元件的导线连结。
与现有技术相比，本发明的电子烟雾化器发热模块的优点和积极效果是：首先，本发明的陶瓷棒的硬度比现有的玻璃纤维绳硬度高，因此发热丝缠绕陶瓷棒后，能够精确控制电阻值，降低电阻值偏差；其次，本发明的电子烟雾化器发热模块中的陶瓷棒设置为中空且多微孔，相比于现有技术，电子烟烟油渗透迅速；同时，陶瓷材料具有的良好导热特性，相比于现有技术，通电后发热丝产生的热能量均匀分布在陶瓷棒上，电子烟烟油雾化效果更好；最后，本发明的电子烟雾化器发热模块结构简单，能够进行自动化生产，降低成本。
附图说明
图1是现有的电子烟雾化器发热模块示意图。
图2a为本发明的第一实施例的电子烟雾化器发热模块示意图。
图2b为图2a的电子烟雾化器发热模块结构图。
图3a为本发明的第二实施例的电子烟雾化器发热模块示意图。
图3b为图3a的电子烟雾化器发热模块结构图。
图4a为本发明的第三实施例的电子烟雾化器发热模块示意图。
图4b为图4a的电子烟雾化器发热模块结构图。
图5为本发明的第四实施例的电子烟雾化器发热模块结构图。
具体实施方式
为使对本发明的目的、构造特征及其功能有进一步的了解，配合附图详细说明如下。应当理解，此部分所描述的具体实施例仅可用以解释本发明，并不用于限定本发明。
具体实施例一
请参照图2a，图2a为本发明的第一实施例的电子烟雾化器发热模块示意图。电子烟雾化器发热模块包括陶瓷棒20、连接元件21和发热丝22。请同时参照图2b，图2b为图2a的电子烟雾化器发热模块结构图。其中，发热丝22设置为镍铬合金材料或者钛合金材料，且缠绕在陶瓷棒20上，其缠绕程度依据阻值的大小进行设定。连接元件21包括两个金属环，将其分别压入陶瓷棒20的两端，通过焊接或者铆接将连接元件21与发热丝22两端连结。
其中，陶瓷棒20设置为中空多微孔陶瓷材料，且包括一台阶结构，通过烧结成型。
其中，连接元件21设置为为导电金属环，例如镀锌钢环、铜合金等良导体。
具体实施例二
请参照图3a，图3a为本发明的第二实施例的电子烟雾化器发热模块示意图。电子烟雾化器发热模块包括陶瓷棒30、连接元件31和发热丝32。其中，陶瓷棒30设置为中空多微孔陶瓷材料，且陶瓷棒30与连接元件31一体烧结成型，其中连接元件31烧结在陶瓷棒30外表面的沟槽内或者陶瓷棒30的两端处，请同时参照图3b。其中，连接元件31设置为导电金属环，例如镀锌钢环、铜合金等良导体。
请再参照图3b，发热丝32设置为镍铬合金或者钛合金材料，且缠绕在陶瓷棒30上，其缠绕程度依据阻值的大小进行设定。连接元件31包括两个金属环，通过焊接或者铆接将连接元件31与发热丝32两端连结。
具体实施例三
请参照图4a，图4a为本发明的第三实施例的电子烟雾化器发热模块示意图。电子烟雾化器发热模块包括陶瓷棒40、连接元件41和发热丝42。其中，陶瓷棒40设置为中空多微孔陶瓷材料。发热丝42设置为镍铬合金或者钛合金材料，且缠绕在陶瓷棒40上，其缠绕程度依据阻值的大小进行设定。
请再参照图4b，其中，连接元件41设置为导电金属端子，例如镀锌钢材料、铜合金材料等良导体。且连接元件41设置在发热丝42的两端，通过焊接或者铆接方式与发热丝42的两端连结。
具体实施例四
请参照图5，图5为本发明的第三实施例的电子烟雾化器发热模块结构图。电子烟雾化器发热模块包括陶瓷棒50和发热丝52。其中，陶瓷棒50设置为中空多微孔陶瓷材料。发热丝52设置为镍铬合金或者钛合金材料，且缠绕在陶瓷棒50上，其缠绕程度依据阻值的大小进行设定。
其中，发热丝52通过焊接方式直接与其相连接的其它元件的导线连结。与现有技术相比，本发明的电子烟雾化器发热模块的优点和积极效果是：首先，本发明的陶瓷棒的硬度比现有的玻璃纤维绳硬度高，因此发热丝缠绕陶瓷棒后，能够精确控制电阻值，降低电阻值偏差；其次，本发明的电子烟雾化器发热模块中的陶瓷棒设置为中空且多微孔，相比于现有技术，电子烟烟油渗透迅速；同时，陶瓷材料具有的良好导热特性，相比于现有技术，通电后发热丝温度分布均匀，雾化效果更好；最后，本发明的电子烟雾化器发热模块结构简单，能够进行自动化生产，降低成本。
以上应用具体个例对本发明的原理及实施方式进行了阐述，应该理解，以上实施方式只是用于帮助理解本发明，而不应理解为对本发明的限制。对于本领域的一般技术人员，依据本发明的思想，可以对上述具体实施方式进行变化。

Claims (8)

1.电子烟雾化器发热模块,包括一陶瓷棒、一连接元件和一发热丝，其中，发热丝缠绕在陶瓷棒上；连接元件包括两个金属端子，分别与发热丝的两端连结；其特征在于：该陶瓷棒为中空多微孔陶瓷材料。
2.如权利要求1所述的电子烟雾化器发热模块，其特征在于：上述陶瓷棒设置为包括一台阶结构。
3.如权利要求1或2所述的电子烟雾化器发热模块，其特征在于：上述陶瓷棒和上述连接元件一体烧结成型。
4.如权利要求1、2或3所述的电子烟雾化器发热模块，其特征在于：上述发热丝设置为镍铬合金材料。
5.如权利要求1、2或3所述的电子烟雾化器发热模块，其特征在于：上述发热丝设置为钛合金材料。
6.如权利要求1、2或3所述的电子烟雾化器发热模块，其特征在于：上述连接元件设置为镀锌钢合金材料。
7.如权利要求1、2或3所述的电子烟雾化器发热模块，其特征在于：上述连接元件设置为铜合金材料。
8.电子烟雾化器发热模块,包括一陶瓷棒和一发热丝，其中，发热丝缠绕在陶瓷棒上；该陶瓷棒为中空多微孔陶瓷材料；其特征在于：发热丝通过焊接方式直接与其相连接的其它元件的导线连结。
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