CN104110082A - External-framework built-in composite insulation board and cast-in-situ concrete integrated wall structure and manufacturing method thereof - Google Patents

External-framework built-in composite insulation board and cast-in-situ concrete integrated wall structure and manufacturing method thereof Download PDF

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Publication number
CN104110082A
CN104110082A CN201310130305.XA CN201310130305A CN104110082A CN 104110082 A CN104110082 A CN 104110082A CN 201310130305 A CN201310130305 A CN 201310130305A CN 104110082 A CN104110082 A CN 104110082A
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cast
composite insulation
insulation boards
warming plate
layer
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CN104110082B (en
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于洪涛
史增霞
魏秀珍
冉德焕
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SHANDONG HUIXING TECHNOLOGY DEVELOPMENT Co Ltd
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SHANDONG HUIXING TECHNOLOGY DEVELOPMENT Co Ltd
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Abstract

The invention relates to an external-framework built-in composite insulation board and cast-in-situ concrete integrated wall structure and a manufacturing method thereof with an aim to provide the wall structure and the manufacturing method which are capable of realizing insulation and structure integration of a building wall, reducing comprehensive cost and facilitating leveling of the outer surface. The technical scheme includes that the wall structure comprises a cast-in-situ concrete base wall body, a composite insulation board and a plaster layer, the composite insulation board comprises an insulation board substrate, the inner side of the insulation board substrate is an interface layer while the outer side of the same is a reinforcing layer, connecting pieces penetrating the reinforcing layer, the insulation board substrate and the interface layer are arranged on the insulation board, and the composite insulation board and the cast-in-situ concrete base wall body are firmly connected together through the connecting pieces; the thick plaster layer is arranged on the outer side of the composite insulation board. The external-framework built-in composite insulation board and the cast-in-situ concrete integrated wall structure and the manufacturing method thereof have the advantages that cost is low, cost of the manufactured wall body can be reduced, and insulation and the structure of the building wall can be integrated.

Description

The external mold integrated wall body structure of built-in composite insulation boards Cast-in-place concrete and manufacture method thereof
Technical field
The present invention relates to wall thermal insulation technology field, be specially a kind of external mold integrated wall body structure of built-in composite insulation boards Cast-in-place concrete and manufacture method thereof.
Background technology
At present energy saving building and wall thermal insulation technology generally adopt to be pasted the thin modes of plastering such as polyphenyl plate on external wall and is incubated, also have and take polyphenyl plate or steel wire net rack polyphenyl plate to be placed in the way that cast-in-situ concrete is carried out in exterior sheathing inner side, be called for short large die built-in cast-in-situ concrete heat-insulation wall.JGJ 144-2004 industry standards such as Ministry of Construction's issue, the built-in polyphenyl plate cast-in-place concrete exterior wall outer heat preservation system of a kind of external mold is disclosed, the polyphenyl plate of the two-sided vertical groove of band of processing through boundary mortar is placed in to exterior sheathing inner side, and crab-bolt is installed as auxiliary fixing member.Fluid concrete, crab-bolt is cast in polyphenyl plate with in-situ concrete wall together with, after maintenance form removal, the thin float coat of anticracking grout is smeared on polyphenyl plate surface, and external surface be take coating as finish coat.Its defect is: because polyphenyl plate is stressed limited, with the mortar enhancement layer of glass fiber net, be positioned at beyond crab-bolt, its polyphenyl plate external surface can only carry out thin plastering (being less than 1 centimetre) and cannot carry out thick plastering (being greater than 1 centimetre), cannot carry out thick plastering and mean and can not effectively realize outer field levelling, and have certain hidden fire-fighting danger.The disclosed technical scheme of JG/T 228-2007 industry standard, the two-sided polyphenyl plate of processing through boundary mortar is placed in exterior sheathing inner side, after fluid concrete, then carry out crab-bolt anchoring, cannot realize polyphenyl plate and be connected and integrated with wall body with the firm of cast-in-situ concrete base course wall.This is also that above technical scheme is failed the reason of promoting all the time on a large scale.
In prior art, also have a kind of FS exterior sheathing cast-in-situ concrete compound insulation structure system, disclose a kind of using the higher extruded sheet of intensity (XPS plate) as insulation plate body, the two-sided composite insulation boards coated with cement based is permanent exterior sheathing.The defect of this kind of heat insulation formwork is: on the one hand, cost of production is high; On the other hand, construction cost is also very high, during construction, limit by heat insulation formwork specification, need to use heat insulation formwork cutting, and after heat insulation formwork cutting, residue corner, because not reaching exterior sheathing instructions for use, is difficult to use, and causes significant wastage.
Summary of the invention
The object of this invention is to provide a kind of construction wall insulation and structure-integrated and reduction integrated cost realized, and be beneficial to external surface levelling, promote fire savety, realize the real integrated external mold built-in composite insulation boards in-situ concrete wall structure of wall body structure and manufacture method thereof.
The object of the invention is to adopt following technical proposals to realize: the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of a kind of external mold, it comprises cast-in-situ concrete base course wall, composite insulation boards and floated coat, described composite insulation boards comprises warming plate matrix, warming plate matrix inner side is boundary layer, outside is enhancement layer, on warming plate, be provided with and run through enhancement layer, warming plate matrix, the connector of boundary layer, connector stretches out from boundary layer, by enhancement layer, warming plate matrix, composite insulation boards and cast-in-situ concrete base course wall that boundary layer forms firmly link together, described warming plate is thick floated coat outward.Because connector is fixed together enhancement layer, warming plate matrix, boundary layer simultaneously with base course wall, when further having realized integrated with wall body, exterior surface of wall has the ability to carry out the thick levelling of plastering to realize, and thick plastering also promoted fire savety simultaneously.
Described warming plate is smeared the grieshoch that thickness is greater than 1 centimetre outward and is formed thick floated coat.
As preferably, it is that the grieshoch of 1.5-2 centimetres forms thick floated coat that described warming plate is smeared thickness outward.Thick floated coat is selected this thickness range, can make whole integrated body of wall load-bearing reach optimization, and be convenient to levelling most.
Described connector, in advance on composite insulation boards, runs through enhancement layer, warming plate matrix and boundary layer, and stretches out from boundary layer; Also can be for not in advance on composite insulation boards, but before fluid concrete, use independently connector that enhancement layer, warming plate matrix and boundary layer are run through to connection, and stretch out from boundary layer.
Described connector is erietiform crab-bolt or concrete product.
Described composite insulation boards, its warming plate matrix is polyphenyl plate, modified phenolic plate, polyurethane sheet or rock cotton board.
Described composite insulation boards, its boundary layer is interfacial agents, boundary mortar or adhesive mortar; Interfacial layer thickness is greater than 1-3mm.Described composite insulation boards, its boundary layer can be also boundary mortar layer, anticracking grout layer or the adhesive mortar layer for containing reinforcing material.When carrying out body of wall cast-in-situ concrete cast, the boundary layer under item of the present invention, can avoid prior art boundary layer easily by sandstone in cast-in-situ concrete, to be punctured and enter warming plate matrix, reduces the defect of warming plate heat insulation effect.Described warming plate, its enhancement layer is the screed that contains reinforcing material; Described reinforcing material is nonwoven, glass fiber reticular cloth, gauze wire cloth or glass fiber with holes; Enhancement layer can be also the precast plates such as prefabricated cement pressure plate on warming plate matrix or calcium silicate board.
The integrated wall body structure manufacture method of the built-in composite insulation boards Cast-in-place concrete of external mold, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing;
(2) composite insulation boards is used independently connector that enhancement layer, warming plate matrix and boundary layer are run through to connection, and stretches out from boundary layer;
(3) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, warming plate and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(4) maintenance, form removal; Composite insulation boards enhancement layer carries out thick plastering outward.
The integrated wall body structure manufacture method of the another kind of built-in composite insulation boards Cast-in-place concrete of external mold, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing; On composite insulation boards, be prefabricated with the connector that runs through enhancement layer, warming plate matrix, boundary layer, connector stretches out from boundary layer;
(2) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, composite insulation boards and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(3) maintenance, form removal; Warming plate enhancement layer carries out thick plastering outward.
Beneficial effect of the present invention is according to known to the narration of such scheme: composite insulation boards cost of production is low, with the wall cost reduction of its making; Composite insulation boards can not be made exterior sheathing and use, the required serial performance requirement of template such as its intensity when considering fluid concrete, while therefore constructing, composite insulation boards can arbitrarily cut as required, and leftover pieces remaining after cutting still can be used, reduced construction loss, improved and can utilize degree.By connector, enhancement layer, warming plate matrix, boundary layer and cast-in-situ concrete are connected to an integral body, then are aided with boundary layer and enhancement layer mortar bonding, increased safety of structure, integrated degree improves; Construction wall insulation and same life-span of structure, solved traditional external thermal insulation system maintenance, maintenance cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Wherein, 1, cast-in-situ concrete base course wall, 2, connector, 3, boundary layer, 4, warming plate matrix, 5, enhancement layer, 6, thick floated coat.
The specific embodiment
embodiment:
As shown in the figure, the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of a kind of external mold, it comprises cast-in-situ concrete base course wall 1 and composite insulation boards, composite insulation boards comprises warming plate matrix 4, warming plate matrix 4 inner sides are boundary layer 3, outside is enhancement layer 5, on composite insulation boards, be provided with and run through enhancement layer 5, warming plate matrix 4, the connector 2 of boundary layer 3, connector 2 stretches out from boundary layer, stretch into cast-in-situ concrete base course wall 1, by enhancement layer 5, warming plate matrix 4, warming plate and cast-in-situ concrete base course wall 1 that boundary layer 3 forms firmly link together, composite insulation boards is outward for being greater than the thick floated coat 6 of 1 centimetre, preferably 1.5-2 centimetres of thick floated coat 6 thickness.Connector 2 is erietiform crab-bolt or concrete product.Warming plate matrix 4 is the heat preservation plate materials such as polyphenyl plate, modified phenolic plate, polyurethane sheet or rock cotton board.Boundary layer 3 is greater than interfacial agents, boundary mortar or the adhesive mortar of 1-3mm for thickness; Also can be boundary mortar layer, anticracking grout layer or the adhesive mortar layer that contains reinforcing material.The screed of enhancement layer 5 for containing reinforcing material; Described reinforcing material is nonwoven, glass fiber reticular cloth, gauze wire cloth or glass fiber with holes; Enhancement layer 5 can be also the prefabricated panels such as prefabricated cement pressure plate on warming plate matrix, calcium silicate board.
Connector 2, in advance on composite insulation boards, runs through enhancement layer 5, warming plate matrix 4 and boundary layer 3, and stretches out from boundary layer 3; Also can be for not in advance on composite insulation boards, but before fluid concrete, use independently connector that enhancement layer, warming plate matrix and boundary layer are run through to connection, and stretch out from boundary layer.
To not being prefabricated with thereon the composite insulation boards of connector, the integrated wall body structure manufacture method of external mold built-in heat insulation plate cast-in-place concrete, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing;
(2) composite insulation boards is used independently connector that enhancement layer, warming plate matrix and boundary layer are run through to connection, and stretches out from boundary layer;
(3) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, composite insulation boards and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(4) maintenance, form removal; Outer thick the plastering of warming plate enhancement layer.
To being prefabricated with thereon the composite insulation boards of connector, the integrated wall body structure manufacture method of the built-in composite insulation boards Cast-in-place concrete of external mold, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing; On composite insulation boards, be prefabricated with the connector that runs through enhancement layer, warming plate matrix, boundary layer, connector stretches out from boundary layer;
(2) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, composite insulation boards and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(3) maintenance, form removal; Outer thick the plastering of warming plate enhancement layer.
By the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold of the present invention, contrast as follows with large die built-in, FS exterior sheathing quality:
The present invention:
(1) heat insulating material: all kinds of conventional heat preservation plate materials;
(2) product form: warming plate inner side applies interfacial agents or boundary mortar; Outside is interfacial agents or boundary mortar, enhancement Layer;
(3) products characteristics: be applicable to all kinds of heat preservation plate materials, inner side interfacial agents or boundary mortar and concrete have good adhesive property, together with arriving with concreting inside the crab-bolt of setting is through to by outside enhancement Layer and grid cloth etc., outside is thick plasters;
(4) comparative benefits: the unit cost of production is low; Crab-bolt is positioned at outside the enhancement Layer grid cloth of outside, and build inner side, outside is thick makes composite plate and an integral body of body of wall formation after plastering, and conscientiously reaches integrated requirement.
Large die built-in (vertical concave-board):
(1) heat insulating material: EPS plate
(2) product form: vertical groove EPS plate both sides boundary mortar is processed;
(3) products characteristics: vertical groove and inner side boundary mortar and concrete binding are main connected mode, and crab-bolt is auxiliary fixing member, boundary mortar outside needs to smear 10mm glue powder polyphenyl particle layer, and outside can only be the thin way of plastering;
(4) comparative benefits: heat insulating material restriction is large, larger because vertical groove EPS plate thickness is set, general with concrete connectivity, the outside way of can only thinly plastering.
FS compound external mold plate:
(1) heat insulating material: XPS plate;
(2) product form: XPS plate inner side is 3mm bonding enhancement Layer, sets up ribs outside plate, way outside plate: 1mm tack coat, and 8mm is incubated transition zone, the 3mm enhancement Layer that bonds;
(3) products characteristics: substitute construction exterior sheathing and use, connector runs through monoblock FS composite shuttering;
(4) comparative benefits: plant produced complex process, yield rate is low, requires highly as template functional performance, and engineering service wear is high, because reaching template strength etc., requires the thicker and connector in outside in outer outside, plaster difficulty and thickness of increase later stage.
By the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold of the present invention, with large die built-in, the contrast of FS exterior sheathing cost, every square metre of cost is in Table 1:
Remarks: calculate with the thick XPS plate of 5cm in costing, vertical concave-board calculates with 7cm.Cost unit: unit's (RMB).
Large die built-in, why high levelling cost is, be because ordinary mortar can not levelling must use lightweight aggregate mortar and levelling difficulty very large.
By the integrated wall body structure of the built-in complex heat-preservation plate cast-in-place concrete of external mold of the present invention, with large die built-in, FS exterior sheathing, according to JGJ 144-2004 appendix regulation tests, its system performance indications are in Table 2:

Claims (10)

1. the built-in composite insulation boards of external mold shows the integrated wall body structure of concrete, it comprises cast-in-situ concrete base course wall, composite insulation boards and floated coat, it is characterized in that, described composite insulation boards comprises warming plate matrix, warming plate matrix inner side is boundary layer, outside is enhancement layer, on warming plate, be provided with the connector that runs through enhancement layer, warming plate matrix, boundary layer, connector stretches out from boundary layer, and composite insulation boards and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together; Described warming plate is thick floated coat outward.
2. the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold according to claim 1, is characterized in that: described warming plate is smeared the grieshoch that thickness is greater than 1 centimetre outward and formed thick floated coat.
3. the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold according to claim 2, is characterized in that: it is that the grieshoch of 1.5-2 centimetres forms thick floated coat that described warming plate is smeared thickness outward.
4. according to the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold described in claim 1 or 2 or 3, it is characterized in that: described connector is erietiform crab-bolt or concrete product.
5. according to the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold described in claim 1 or 2 or 3, it is characterized in that: described warming plate, its warming plate matrix is polyphenyl plate, modified phenolic plate, polyurethane sheet or rock cotton board.
6. according to the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold described in claim 1 or 2 or 3, it is characterized in that: described composite insulation boards, its boundary layer is interfacial agents, boundary mortar or adhesive mortar; Interfacial layer thickness is greater than 1-3mm.
7. according to the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold described in claim 1 or 2 or 3, it is characterized in that: described composite insulation boards, its boundary layer is boundary mortar layer, anticracking grout layer or the adhesive mortar layer that contains reinforcing material.
8. according to the integrated wall body structure of the built-in composite insulation boards Cast-in-place concrete of external mold described in claim 1 or 2 or 3, it is characterized in that: described warming plate, its enhancement layer is the screed that contains reinforcing material; Described reinforcing material is nonwoven, glass fiber reticular cloth, gauze wire cloth or glass fiber with holes; Enhancement layer can be also the precast plates such as prefabricated cement pressure plate on warming plate matrix or calcium silicate board.
9. the integrated wall body structure manufacture method of the built-in composite insulation boards Cast-in-place concrete of external mold, is characterized in that, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing;
(2) composite insulation boards is used independently connector that enhancement layer, warming plate matrix and boundary layer are run through to connection, and stretches out from boundary layer;
(3) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, warming plate and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(4) maintenance, form removal; Composite insulation boards enhancement layer carries out thick plastering outward.
10. the integrated wall body structure manufacture method of the built-in composite insulation boards Cast-in-place concrete of external mold, is characterized in that, comprises following operation:
(1) the inside and outside template of supporting body of wall is placed the composite insulation boards consisting of warming plate matrix, boundary layer and enhancement layer in exterior sheathing; On composite insulation boards, be prefabricated with the connector that runs through enhancement layer, warming plate matrix, boundary layer, connector stretches out from boundary layer;
(2) fluid concrete, form cast-in-situ concrete base course wall, connector stretches into cast-in-situ concrete base course wall and together with it is cast in, composite insulation boards and cast-in-situ concrete base course wall that enhancement layer, warming plate matrix, boundary layer are formed firmly link together;
(3) maintenance, form removal; Warming plate enhancement layer carries out thick plastering outward.
CN201310130305.XA 2013-04-16 2013-04-16 The built-in composite insulation boards Cast-in-place concrete integration wall body structure of external mold and manufacture method thereof Ceased CN104110082B (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN105544774A (en) * 2015-12-07 2016-05-04 华北水利水电大学 Composite fireproof insulation concrete wall body
CN107143054A (en) * 2017-07-10 2017-09-08 刘方圆 The prefabricated integration assembling wall of insulation construction and house
CN108842935A (en) * 2018-07-20 2018-11-20 山西省建筑科学研究院 The construction method of integrated plate for heat insulation preparation and integrated building wall
CN112459288A (en) * 2020-11-28 2021-03-09 青岛科瑞新型环保材料集团有限公司 Heat insulation structure integrated system and construction process thereof
CN113279494A (en) * 2021-05-20 2021-08-20 山东汇贤新材料有限公司 Wall structure and wall construction method

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CN107143054A (en) * 2017-07-10 2017-09-08 刘方圆 The prefabricated integration assembling wall of insulation construction and house
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CN108842935A (en) * 2018-07-20 2018-11-20 山西省建筑科学研究院 The construction method of integrated plate for heat insulation preparation and integrated building wall
CN112459288A (en) * 2020-11-28 2021-03-09 青岛科瑞新型环保材料集团有限公司 Heat insulation structure integrated system and construction process thereof
CN113279494A (en) * 2021-05-20 2021-08-20 山东汇贤新材料有限公司 Wall structure and wall construction method

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