CN104499609B - A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system - Google Patents

A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system Download PDF

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CN104499609B
CN104499609B CN201410791501.6A CN201410791501A CN104499609B CN 104499609 B CN104499609 B CN 104499609B CN 201410791501 A CN201410791501 A CN 201410791501A CN 104499609 B CN104499609 B CN 104499609B
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bolt
circlip
heat preservation
insulation boards
template
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CN104499609A (en
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叶昶彤
王秀杰
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Linyi Xinke Green Building Materials Co ltd
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Abstract

The present invention relates to a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation systems, including composite insulation boards and connection fixture, wherein composite insulation boards include master module, insulating layer and time template, drawknot hole is provided on the outside of master module, secondary template and concrete surface are provided with trapezoidal groove A, insulating layer is pasted between master module and secondary template by adhesive, composite insulation boards, steel mesh, inner template are successively attached reinforcing by connection fixture, further include the construction technology of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system.Beneficial effects of the present invention: can be used as A grades of fireproof heated boards and use, while pour the technical requirements for having reached Synchronization Design, construction, examination together with frame structure by fixing piece connection;The system has that light-weight, intensity is high, heat insulation effect, the characteristics of being easily installed, so have the advantages that easy for construction, at low cost, thermal property is good, without security risk, while it is integrated with building structure to realize heat preservation.

Description

A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system
Technical field
It is compound outer that the present invention relates to architectural structure system engineering device technique fields more particularly to a kind of external mold plate cast-in-place concrete Wall outer heat preservation system.
Background technique
In recent years, China's energy saving building and wall technology were developed rapidly, and generallyd use outer wall pasting EPS heat preservation Plate, XPS insulation board mode kept the temperature, which has the shortcomings that obvious: first is that insulating layer of external wall and exterior wall main structure are not The same service life keeps the temperature the shelf theory service life 25 years, projected life of 50 years lower than normal architectural object;Second is that exterior-wall heat insulation is secondary with structure Construction, increases construction link, improves difficulty of construction, and thermal insulation construction quality is difficult to ensure, causes the quality such as cracking, infiltration logical Disease;Third is that external-wall heat-insulation material is mostly combustible material at present, it is difficult to guarantee the fire protection requirement of building;Fourth is that outer heat insulation layer itself Intensity is relatively low, and the design variation requirement of external wall decorative material is difficult to adapt in structure, influences architectural modeling beauty;Five It is outer wall pasting EPS insulation board, a large amount of labor hours of XPS insulation board consuming, mechanical one-shift, causes the increase of engineering cost.
Summary of the invention
The technical problems to be solved by the present invention are: the present invention at present generally use outer wall pasting EPS insulation board, The mode of XPS insulation board carries out the shortcomings that thermal insulation construction, provides a kind of light weight, and heat insulation effect is good, easy for construction, fire line Can be good, no security risk, it can be with structural integrity but also with building with the concrete composite external wall external insulation system in service life.
The present invention be solve the problems, such as it is set forth above used by technical solution be:
A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system, including composite insulation boards and connection fixture, Middle composite insulation boards include master module 1, insulating layer 2 and time template 3, are provided with drawknot hole 4, secondary template 3 and coagulation on the outside of master module 1 Soil contact face is provided with trapezoidal groove A15, and insulating layer 2 is pasted between master module 1 and secondary template 3 by adhesive, is connected and fixed Composite insulation boards, steel mesh 14, inner template 13 are successively attached reinforcing by part, are opened up trapezoidal groove A15 and are conducive to increase again The contact area of insulation board and cast-in-place concrete is closed, bonding force is enhanced.
The master module 1 is calcium silicate board or cement pressure plate, and insulating layer 2 is XPS insulation board or PU insulation board, secondary mould Plate is 3 calcium silicate boards or cement pressure plate, selects finished-product material, and processing and fabricating is convenient, fast.
Groove B5 is provided on the master module 1, groove B5 is circular groove, and drawknot hole 4 is located at middle part in groove B5, opens If groove B5 is conducive to increase contact area with the bolt tail of the expansion disk of disk bolt 6, reduces pressure, guarantee complex heat-preservation The good flatness of plate alien invasion.
The drawknot hole 4 is on master module 1 and every square meter is no less than 8, guarantee composite insulation boards and inner template 13 it Between have enough drawknot intensity.
The composite insulation boards standard specification be width: 1220mm, length: 2440mm, composite insulation boards with a thickness of Corresponding insulation layer thickness is respectively 30mm, 40mm, 45mm, 50mm, 60mm when 50mm, 60mm, 65mm, 70mm, 80mm, is convenient for Batch production reduces production cost.
The connection fixture includes disk bolt 6, and fixed cushion block A7 reinforces nut B8, circlip A9, circlip B10, band Hole channel steel 11, fixture nut 12 and circlip C16,6 one end of disk bolt are with the bolt tail for expanding disk, and disk bolt 6 is another End is band silk shank of bolt, and disk bolt 6 sequentially passes through drawknot hole 4, fixed cushion block A7, circlip A9, steel with one end of silk shank of bolt Muscle net 14, circlip B10 reinforce nut B8, inner template 13 and channel steel with holes 11, will reinforce nut B8 and tighten, make circlip A9, circlip B10 is fixed on 14 two sides of steel mesh, and fixture nut 12 is tightened in disk bolt 6 on silk shank of bolt, circlip C16 is mounted on together On the wing plate of two blocks of channel steels 11 with holes at one level height, second consolidation is carried out, swollen mould is prevented.
The circlip A9, circlip B10, circlip C16 are surface by antirust treatment and are respectively provided at both ends one small The rectangular metal sheet in hole.
It equidistantly is provided with rectangular apertures A18 in the middle part of 11 web of channel steel with holes, it is with holes convenient for being bolted with disk It is symmetrically provided with rectangular apertures B17 on the end wing plate of channel steel 11, convenient for connecting with circlip C.
A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system, including following construction technology:
A. plate-laying lattice scheme drafting installation material cutting plan is determined according to design size and corresponding control line is set;
It, should be in advance at the construction field (site) with cutting sawing when composite insulation boards b. being installed to walls shape irregular position It is cut into as satisfactory installation dimension, and the minimum widith of the composite insulation boards cut is not preferably less than 150mm;
C. in the edge-on composite insulation boards of steel mesh 14 1, disk bolt 6 sequentially passes through drawknot hole with one end of silk shank of bolt 4, fixed cushion block A7, circlip A9, steel mesh 14, circlip B10 and reinforcing nut B8, and tightened nut B8 is reinforced, make circlip A9 The two sides of steel mesh 14 are fixed on circlip B10, position of the disk bolt 6 with silk shank of bolt exposed according to 14 other side of steel mesh It sets and aperture is carried out to inner template 13, and inner template 13 is installed to disk bolt 6 on silk shank of bolt;
D. in 13 outside of inner template, the spacing in the horizontal direction and by disk bolt 6 with silk shank of bolt installs channel steel with holes 11, fixture nut 12 is screwed in disk bolt 6 on silk shank of bolt, while tightening fixture nut 12, to adjust inner template 13 flatness, verticality, make up to construction requirement, and guarantee there are three channel steels with holes on composite insulation boards upper horizontal plane 11, and two sides channel steel 11 with holes is used between two blocks of channel steels 11 with holes at same level height across two pieces of composite insulation boards Circlip C16 connection carries out second consolidation;
E. concreting is poured after being buckled in compound heat preservation die plate formation protective cap suitable for reading with II type galvanized iron sheet;
F. reach demoulding requirement after concrete setting, successively remove circlip C16, fixture nut 12,11 and of channel steel with holes Inner template 13 cuts off extra exposed disk bolt 6 with silk shank of bolt, is allowed to keep smooth with concrete wall surface;
G. heat insulation building block is built, it should be multiple with composite insulation boards outside in same vertical elevation on the outside of heat insulation building block Close insulation board stitching portion, yin-yang angle and with heat insulation building block intersection, smear pressure with polymer mortar and squeegee levelling, and be laid with 200mm wide alkali resistant glass fibre open weave cloth reinforces Crack Resistance processing, should integrally be layered and smear on the outside of composite insulation boards, heat insulation building block 20mm special plastering mortar is pressed, keeps alien invasion smooth, meets acceptance requirement;
H. last finish coat construction.
The production technology of the composite insulation boards are as follows:
I. master module 1, insulating layer 2 and secondary template 3 is pre-formed in factory floor;
J. master module 1, insulating layer 2, secondary template 3 and four part of adhesive are then being not less than 5 DEG C through cold pressing device It is combined under environment temperature.
The beneficial effects of the present invention are: it can be used as A grades of fireproof heated boards and use, while being connected by Special fixing part It pours and is combined together with cast-in-situ concrete members such as the beams, column and shear wall of frame structure, reached Synchronization Design, synchronized and apply Work, the synchronous technical requirements checked and accepted, realize building heat preservation and structure with the purpose in service life;The system has light-weight, intensity High, heat insulation effect and fire protecting performance are good, and production is simple, the characteristics of being easily installed, so there is easy for construction, at low cost, thermal technology The advantages of performance is good, without security risk, while it is integrated with building structure to realize heat preservation.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is composite heat insulation plate structure schematic diagram in Fig. 1;
Fig. 3 is master module structural schematic diagram in Fig. 2;
Fig. 4 is circlip C and channel steel connection structure diagram with holes;
Fig. 5 is channel steel structural schematic diagram with holes.
Wherein, 1- master module, 2- insulating layer, 3- template, 4- drawknot hole, 5- groove B, 6- disk bolt, the fixed pad of 7- Block A, 8- reinforcing nut B, 9- circlip A, 10- circlip B, 11- channel steel with holes, 12- fixture nut, 13- inner template, 14- steel mesh, 15- trapezoidal groove A, 16- circlip C, 17- rectangular apertures B, 18- rectangular apertures A.
Specific embodiment
Embodiments of the present invention will be further described below with reference to the accompanying drawings.
Referring to Fig.1-5, a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system described in present embodiment, Including composite insulation boards and connection fixture, wherein composite insulation boards include master module 1, insulating layer 2 and time template 3, master module 1 Outside is provided with drawknot hole 4, and secondary template 3 is provided with trapezoidal groove A15 with concrete surface, and insulating layer 2 is pasted by adhesive Between master module 1 and secondary template 3, composite insulation boards, steel mesh 14, inner template 13 are successively attached by connection fixture to be added Gu opening up the contact area that trapezoidal groove A15 is conducive to increase composite insulation boards and cast-in-place concrete, enhance bonding force.
The master module 1 is calcium silicate board, and insulating layer 2 is XPS insulation board, and secondary template is 3 calcium silicate boards, selects finished product Material, processing and fabricating are convenient, fast.
Groove B5 is provided on the master module 1, groove B5 is circular groove, and drawknot hole 4 is located at middle part in groove B5, opens If groove B5 is conducive to increase contact area with the bolt tail of the expansion disk of disk bolt 6, reduces pressure, guarantee complex heat-preservation The good flatness of plate alien invasion.
The drawknot hole 4 is on master module 1 and every square meter has 12, guarantees have between composite insulation boards and inner template 13 There is enough drawknot intensity.
The composite insulation boards standard specification be width: 1220mm, length: 2440mm, composite insulation boards with a thickness of Corresponding insulation layer thickness is respectively 30mm, 40mm, 45mm, 50mm, 60mm when 50mm, 60mm, 65mm, 70mm, 80mm, is convenient for Batch production reduces production cost.
The connection fixture includes disk bolt 6, and fixed cushion block A7 reinforces nut B8, circlip A9, circlip B10, band Hole channel steel 11, fixture nut 12 and circlip C16,6 one end of disk bolt are with the bolt tail for expanding disk, and disk bolt 6 is another End is band silk shank of bolt, and disk bolt 6 sequentially passes through drawknot hole 4, fixed cushion block A7, circlip A9, steel with one end of silk shank of bolt Muscle net 14, circlip B10 reinforce nut B8, inner template 13 and channel steel with holes 11, will reinforce nut B8 and tighten, make circlip A9, circlip B10 is fixed on 14 two sides of steel mesh, and fixture nut 12 is tightened in disk bolt 6 on silk shank of bolt, circlip C16 is mounted on together On the wing plate of two blocks of channel steels 11 with holes at one level height, second consolidation is carried out, swollen mould is prevented.
The circlip A9, circlip B10, circlip C16 are surface by antirust treatment and are respectively provided at both ends one small The rectangular metal sheet in hole.
It equidistantly is provided with rectangular apertures A18 in the middle part of 11 web of channel steel with holes, it is with holes convenient for being bolted with disk It is symmetrically provided with rectangular apertures B17 on the end wing plate of channel steel 11, convenient for connecting with circlip C.
A kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system, including following construction technology:
A. plate-laying lattice scheme drafting installation material cutting plan is determined according to design size and corresponding control line is set;
It, should be in advance at the construction field (site) with cutting sawing when composite insulation boards b. being installed to walls shape irregular position It is cut into as satisfactory installation dimension, and the minimum widith of the composite insulation boards cut is not preferably less than 150mm;
C. in the edge-on composite insulation boards of steel mesh 14 1, disk bolt 6 sequentially passes through drawknot hole with one end of silk shank of bolt 4, fixed cushion block A7, circlip A9, steel mesh 14, circlip B10 and reinforcing nut B8, and tightened nut B8 is reinforced, make circlip A9 The two sides of steel mesh 14 are fixed on circlip B10, position of the disk bolt 6 with silk shank of bolt exposed according to 14 other side of steel mesh It sets and aperture is carried out to inner template 13, and inner template 13 is installed to disk bolt 6 on silk shank of bolt;
D. in 13 outside of inner template, the spacing in the horizontal direction and by disk bolt 6 with silk shank of bolt installs channel steel with holes 11, fixture nut 12 is screwed in disk bolt 6 on silk shank of bolt, while tightening fixture nut 12, to adjust inner template 13 flatness, verticality, make up to construction requirement, and guarantee there are three channel steels with holes on composite insulation boards upper horizontal plane 11, and two sides channel steel 11 with holes is used between two blocks of channel steels 11 with holes at same level height across two pieces of composite insulation boards Circlip C16 connection carries out second consolidation;
E. concreting is poured after being buckled in compound heat preservation die plate formation protective cap suitable for reading with II type galvanized iron sheet;
F. reach demoulding requirement after concrete setting, successively remove circlip C16, fixture nut 12,11 and of channel steel with holes Inner template 13 cuts off extra exposed disk bolt 6 with silk shank of bolt, is allowed to keep smooth with concrete wall surface;
G. heat insulation building block is built, it should be multiple with composite insulation boards outside in same vertical elevation on the outside of heat insulation building block Close insulation board stitching portion, yin-yang angle and with heat insulation building block intersection, smear pressure with polymer mortar and squeegee levelling, and be laid with 200mm wide alkali resistant glass fibre open weave cloth reinforces Crack Resistance processing, should integrally be layered and smear on the outside of composite insulation boards, heat insulation building block 20mm special plastering mortar is pressed, keeps alien invasion smooth, meets acceptance requirement;
H. last finish coat construction.
The production technology of the composite insulation boards are as follows:
I. master module 1, insulating layer 2 and secondary template 3 is pre-formed in factory floor;
J. master module 1, insulating layer 2, secondary template 3 and four part of adhesive are then being not less than 5 DEG C through cold pressing device It is combined under environment temperature.
The beneficial effect of present embodiment is: can be used as A grades of fireproof heated boards and uses, while by dedicated solid Determine part connection to pour and be combined together with cast-in-situ concrete members such as the beams, column and shear wall of frame structure, has reached to synchronize and set Meter, synchronous construction, the synchronous technical requirements checked and accepted, realize building heat preservation and structure with the purpose in service life;The system has weight Amount is light, intensity is high, heat insulation effect and fire protecting performance are good, and production is simple, the characteristics of being easily installed, so have it is easy for construction, at The advantages of this is low, thermal property is good, without security risk, while it is integrated with building structure to realize heat preservation.
The specific embodiments of the present invention do not constitute a limitation of the present invention, all using similar structure of the invention and change Change, is within the scope of the invention.

Claims (6)

1. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system, it is characterised in that: including composite insulation boards and connection Fixing piece, wherein composite insulation boards include master module (1), insulating layer (2) and time template (3), are provided with drawknot on the outside of master module (1) Hole (4), secondary template (3) and concrete surface are provided with trapezoidal groove A(15), insulating layer (2) is pasted onto main mould by adhesive Between plate (1) and time template (3), composite insulation boards, steel mesh (14), inner template (13) are successively attached by connection fixture It reinforces;The connection fixture includes disk bolt (6), fixed cushion block A(7), reinforce nut B(8), circlip A(9), circlip B (10), channel steel (11) with holes, fixture nut (12) and circlip C(16), disk bolt (6) one end is with the bolt for expanding disk Tail, disk bolt (6) other end are band silk shanks of bolt, and disk bolt (6) sequentially passes through drawknot hole with one end of silk shank of bolt (4), fixed cushion block A(7), circlip A(9), steel mesh (14), circlip B(10), reinforce nut B(8), inner template (13) and with holes Channel steel (11), will reinforce nut B(8) tighten, make circlip A(9), circlip B(10) be fixed on steel mesh (14) two sides, fixture nut (12) it is tightened on disk bolt (6) band silk shank of bolt, two pieces of band hole slots circlip C(16) being mounted at same level height On the wing plate of steel (11);
The circlip A(9), circlip B(10), circlip C(16) be surface by antirust treatment and respectively opened at both ends There is the rectangular metal sheet of an aperture.
2. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system as described in claim 1, it is characterised in that: described Master module (1) be calcium silicate board or cement pressure plate, insulating layer (2) be XPS insulation board or PU insulation board, secondary template be (3) Calcium silicate board or cement pressure plate.
3. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system as described in claim 1, it is characterised in that: described Master module (1) on be provided with groove B(5), groove B(5) be circular groove, drawknot hole (4) is located at groove B(5) in the middle part of.
4. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system as described in claim 1, it is characterised in that: described Drawknot hole (4) is on master module (1) and every square meter is no less than 8.
5. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system as claimed in claim 4, it is characterised in that: described Channel steel with holes (11) web in the middle part of be equidistantly provided with rectangular apertures A(18), symmetrically open on the end wing plate of channel steel (11) with holes There is rectangular apertures B(17).
6. a kind of external mold plate cast-in-place concrete composite exterior wall outer heat preservation system as described in any one of claims 1 to 5, special Sign is to include following construction technology:
A. plate-laying lattice scheme drafting installation material cutting plan is determined according to design size and corresponding control line is set;
When composite insulation boards b. being installed to walls shape irregular position, it should be cut at the construction field (site) with cast-cutting saw in advance For satisfactory installation dimension, and the minimum widith of the composite insulation boards cut is not preferably less than 150mm;
C. in the edge-on composite insulation boards of steel mesh (14) one, disk bolt (6) sequentially passes through drawknot hole with one end of silk shank of bolt (4), fixed cushion block A(7), circlip A(9), steel mesh (14), circlip B(10) and reinforce nut B(8), and will reinforcing nut B(8) Tighten, make circlip A(9) and circlip B(10) two sides of steel mesh (14) are fixed on, the circle exposed according to steel mesh (14) other side The position of valve snail bolt (6) with silk shank of bolt carries out aperture to inner template (13), and inner template (13) is installed to disk bolt (6) On band silk shank of bolt;
D. the spacing on the outside of inner template (13) in the horizontal direction and by disk bolt (6) with silk shank of bolt installs channel steel with holes (11), fixture nut (12) is screwed on disk bolt (6) band silk shank of bolt, while tightening fixture nut (12), is adjusted Flatness, the verticality of whole inner template (13), make up to construction requirement, and guarantee there are three on composite insulation boards upper horizontal plane Channel steel (11) with holes, and two sides channel steel with holes (11), across two pieces of composite insulation boards, two pieces at same level height are with holes Circlip C(16 is used between channel steel (11)) connection, carry out second consolidation;
E. concreting is poured after being buckled in compound heat preservation die plate formation protective cap suitable for reading with II type galvanized iron sheet;
F. reach demoulding requirement after concrete setting, successively remove circlip C(16), fixture nut (12), channel steel with holes (11) With inner template (13), extra exposed disk bolt (6) band silk shank of bolt is cut off, is allowed to keep smooth with concrete wall surface;
G. heat insulation building block is built, should be with composite insulation boards outside in same vertical elevation on the outside of heat insulation building block, compound guarantor Warm plate stitching portion, yin-yang angle and with heat insulation building block intersection, smear pressure with polymer mortar and squeegee levelling, and be laid with 200mm Wide alkali resistant glass fibre open weave cloth reinforces Crack Resistance processing, should integrally be layered on the outside of composite insulation boards, heat insulation building block and smear pressure 20mm Special plastering mortar keeps alien invasion smooth, meets acceptance requirement;
H. last finish coat construction.
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