CN107246103A - A kind of sandwich thermal insulated block and its manufacture craft - Google Patents

A kind of sandwich thermal insulated block and its manufacture craft Download PDF

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Publication number
CN107246103A
CN107246103A CN201710469221.7A CN201710469221A CN107246103A CN 107246103 A CN107246103 A CN 107246103A CN 201710469221 A CN201710469221 A CN 201710469221A CN 107246103 A CN107246103 A CN 107246103A
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China
Prior art keywords
building block
heat insulation
block
thermal insulated
sandwich thermal
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Pending
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CN201710469221.7A
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Chinese (zh)
Inventor
郭胜平
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Individual
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Individual
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Priority to CN201710469221.7A priority Critical patent/CN107246103A/en
Publication of CN107246103A publication Critical patent/CN107246103A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • E04C1/41Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0056Means for inserting the elements into the mould or supporting them in the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0081Embedding aggregates to obtain particular properties

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a kind of sandwich thermal insulated block and its manufacture craft.Sandwich thermal insulated block, including interior page building block, heat insulation core material layer, the outer page building block set gradually from inside to outside, crab-bolt is equipped between interior page building block, heat insulation core material layer, outer page building block.The manufacture craft of sandwich thermal insulated block, which includes going bail for, warm core layer and passes through thereon and puts crab-bolt, it is placed in the bolt head of the upper crab-bolt of heat insulation core material layer is corresponding in the vacancy portion of mould, and adjusts thickness of the spacing equal to page building block in sandwich thermal insulated block that the spacing of heat insulation core material layer and the left side wall of mould is equal to the thickness of the outer page building block of sandwich thermal insulated block, adjustment heat insulation core material layer and the right side wall of mould.

Description

A kind of sandwich thermal insulated block and its manufacture craft
Technical field
The invention belongs to building energy saving field, it is related to building block production design and manufacturing technology field, more particularly to a kind of folder Core insulation blocks and its manufacture craft.
Background technology
Currently, building heat preservation is the major fields of project delivery method Frequent Accidents, and building heat insulating exterior wall generally existing is opened Split, seepage, come off, quality, the safety problem such as durability deficiency, these problems complain and occupy people's construction quality is always complained 80% More than.By prolonged observation and analysis, the main Types of current building block and the deficiency of presence are found:
1) traditional building block.Traditional block surfaces need to be incubated, and insulation material is organic material, organic insulation material mostly With inorganic wall and insulation external protective material, it is difficult to which bonding is firm, even if being handled by interfacial agents, crab-bolt is anchored, durability Still wretched insufficiency.
2) heat insulation building block.The type of heat insulation building block is according to the different different of weather:The Yangtze river basin and on the south, its Mainly use steam pressurized heat insulation building block, steam pressure sand heat insulation building block etc.;Cold and severe cold area to the north of the Yangtze river basin, It is main to use cavity concrete (filling insulation material in cavity).But heat insulation building block is while building by laying bricks or stones, due to building 0 Need to smear masonry mortar between block, there are problems that cold-heat bridge.In addition, also drawback, such as steam pressure class building block, its material is light, but It is low intensity, porosity is high, and water imbibition is strong, and thermal conductivity factor is larger, and material is unstable, rendering layer cracking, hollowing on the outside of building block It is difficult to control to Deng common quality defect.Cavity concrete segment intensity is good, and material is closely knit, but in order that thermal insulating material in building block cavity Material is uniform, it is to avoid cold-heat bridge, and the thickness of building block is mismatched often than larger with base course wall size, even if using widening masonry Bottom rely on beam width dimensions, masonry deadweight bearing up-down force can solve the problem that, can left and right, top restrained boundary still It can not solve, during seismic Calculation, structural instability is difficult to solve, and leaves serious potential safety hazard.
Design and propose regarding to the issue above《Composite heat insulation block》, it is by the composite heat-insulating layer in outside and the block of inner side Block is constituted, and although this building block meets the heat insulation function of masonry, eliminates the potential safety hazard of the structural instability of masonry, reaches insulation knot Structure integration, makes the heat insulation function of masonry and the maintenance function of building block all have longer life, while so that building block and blockhouse Connection up and down without cold-heat bridge.But it is higher, complicated and compound to there is composite heat-insulating layer structural material cost Insulation blocks complex manufacturing (needing first to prepare outside composite heat-insulating layer, inner side building block to connect by connector again) asks Topic.
The content of the invention
It is an object of the present invention to provide a kind of sandwich thermal insulated block and its manufacture craft, heat insulation function, the structure of masonry are met While stable, simple in construction, the simple production process of sandwich thermal insulated block, the same material of homogeneity inside and outside sandwich thermal insulated block is difficult Layering, clings jail, and more preferably, and sandwich thermal insulated block cost is relatively low for heat insulating ability, and technological requirement is not also high to equipment requirement, economical real Favour.
In order to realize the above object the technical solution adopted by the present invention is:A kind of sandwich thermal insulated block, including from inside to outside Interior page building block, heat insulation core material layer, the outer page building block set gradually, anchor is equipped between interior page building block, heat insulation core material layer, outer page building block Bolt.
Further, the neck in embedded heat insulation core material layer is provided with the inside of the outside of interior page building block and outer page building block Group structure.
Further, interior page block interiors are provided with cavity, and described cavity is circular or ellipse or rectangle or T-shaped chamber Open up holding part on room, the upper surface of interior page building block, described holding part for mouth bottom is wide or the big bottom of mouth is small groove/or It is difference in height part of the interior page building block less than heat insulation core material layer.
Further, described neck is configured as sawtooth pocket set or incorgruous oblique triangle groove structure or dovetail groove The small inverted trapezoidal groove group structure of group or rectangular channel group or the big bottom of mouth.
Further, the faceplate of described sawtooth pocket set is serrated, and the crown of the faceplate of interior page building block is upward It is in tilted layout, the crown of outer page building block faceplate tilts down arrangement, described sawtooth pocket set is completely disposed in heat insulation core material layer.
Further, described incorgruous oblique triangle groove structure includes the triangular wedge block of multigroup setting symmetrical above and below, Two triangle wedges of any one group of setting symmetrical above and below form the big groove of mouth handle, and incorgruous oblique triangle groove structure is complete It is placed in heat insulation core material layer.
The invention also provides a kind of manufacture craft of sandwich thermal insulated block, comprise the following steps:
(a) warm core layer of going bail for simultaneously is passed through thereon and puts crab-bolt;
(b) it is the inorganic material of lightweight concrete or foamed concrete or foam cement building block or concrete to take base-material;
(c) mould of rectangular chamber or rectangle slot type is taken, described mould is opened up and step (a) on wall to the left The consistent vacancy portion of middle crab-bolt bolt head shapes;
(d) the left and right side wall cloth of the heat insulation core material layer parallel molds of step (a) is put, and heat insulation core material layer is gone up into crab-bolt Bolt head it is corresponding be placed in the vacancy portion of mould, and adjust heat insulation core material layer with the spacing of the left side wall of mould equal to sandwich guarantor The spacing of the thickness of page building block, adjustment heat insulation core material layer and the right side wall of mould is equal to page in sandwich thermal insulated block and built outside warm building block The thickness of block;
(e) inorganic material of step (b) is poured into mould;
(f) dry, forming processes;
(g) maintenance is handled;
(h) it is stripped.
Further, described heat insulation core material layer be by rock wool, extruded sheet, modified extruded sheet, styrofoam, polyurethane sheet, The heat preservation plate material of phenolic board composition, or be inorganic heat insulation mortar, or be polymer thermal insulating mortar, or be vacuum heat-insulating plate.
Further, raised module is set on described mould at the holding part of sandwich thermal insulated block, after the demoulding Sandwich thermal insulated block vertical blocks length direction cuts into required size.
Further, sandwich thermal insulated block is opened up and opened up after groove holding part in the interior page building block of sandwich thermal insulated block Cavity.
The technical effects of the invention are that:Not only heat insulation function is good for the sandwich thermal insulated block of the present invention, Stability Analysis of Structures, and knot Structure is simple, simple production process, the same material of homogeneity inside and outside sandwich thermal insulated block, is difficult layering, clings jail, and heat insulating ability more preferably, and is pressed from both sides Core insulation blocks cost is relatively low, and technological requirement is not also high to equipment requirement, economical and practical.
Brief description of the drawings
Fig. 1 is the structural representation of one embodiment of sandwich thermal insulated block of the present invention;
Wherein, interior page building block -1, cavity -2, holding part -3, steel tie -4, heat insulation core material layer -5, building block bonding mortar - 6, crab-bolt -7, outer page building block -8, pocket set structure -9.
Embodiment
With reference to Fig. 1, a kind of sandwich thermal insulated block, including set gradually from inside to outside interior page building block 1, heat insulation core material layer 5, Outer page building block 8, crab-bolt 7 is equipped between interior page building block 1, heat insulation core material layer 5, outer page building block 8.
The present invention is simple in construction, the setting heat insulation core material layer 5 between interior page building block 1, outer page building block 8, interior page building block 1, Outer page building block 8 is using the inorganic material of lightweight concrete or foamed concrete or foam cement building block or concrete, and outer page is built The inorganic material of block 8 plays a part of outer protection, and outer page building block 8 sets thickness to be 3mm-48mm, under illustrating here, outer in theory Page building block 8 sets thickness to be 5mm-50mm, it is contemplated that needing reserved at least 2mm to be protected for the brushing of exterior wall concrete Shield, therefore the outer thickness of page building block 8 is preferably arranged to 3mm-48mm, the inorganic material of outer page building block 8 is also the exterior wall with brushing protection Concrete inorganic material homogeneity is easily cemented with material.Heat insulation core material layer 5 plays insulation effect.Skeletal support is played in interior page building block 1 Effect, while masonry acts also as the protection of the peripheral structure of building and uses function.The structure of the present invention is to arrange in advance Heat insulation core material layer 5 and crab-bolt 7, interior page building block 1, outer page building block 8 are poured in the later stage in 5 both sides of heat insulation core material layer, such sandwich The same material of homogeneity inside and outside insulation blocks, is difficult layering, clings jail, heat insulating ability is more preferably.In summary, interior page building block 1, outer page building block 8 Concrete inorganic material compared to composite heat-insulating layer cost it is very low.While meeting heat insulation function, the Stability Analysis of Structures of masonry, sandwich Simple in construction, the simple production process of insulation blocks, it is economical and practical.
Further, the outside of interior page building block 1 and the inner side of outer page building block 8 are provided with embedded heat insulation core material layer 5 Pocket set structure 9.It is to be slotted in advance in the medial and lateral of warm core layer 5 to set pocket set structure 9, and this fluting is outer with interior page building block 1 The planform of the pocket set structure 9 of side and the inner side of outer page building block 8 is consistent, then is poured and obtain by inorganic material.Pocket set Structure 9 is further ensured that the stabilization of sandwich thermal insulated block structure.
Further, cavity 2 is provided with inside interior page building block 1, described cavity 2 is circular or ellipse or rectangle or T Open up holding part 3 on shape chamber, the upper surface of interior page building block 1, described holding part 3 is recessed for mouth bottom is wide or the big bottom of mouth is small Groove/or interior page building block 1 are less than the difference in height part of heat insulation core material layer 5.
The holding part 3 that the upper surface of building block 20 is set is for smearing bonding building block bonding mortar 6 and embedding steel tie 4, building block Cavity 2 is preferably provided in 20, the problem of so eliminating and avoid masonry cold-heat bridge.
Further, described pocket set structure 9 is sawtooth pocket set or incorgruous oblique triangle groove structure or dovetail The small inverted trapezoidal groove group structure of groove group or rectangular channel group or the big bottom of mouth.
Further, the faceplate of described sawtooth pocket set is serrated, and the crown of the faceplate of interior page building block 1 is upward It is in tilted layout, the crown of the outer faceplate of page building block 8 tilts down arrangement, described sawtooth pocket set is completely disposed at heat insulation core material layer 5 It is interior.The sawtooth direction of the faceplate of this sawtooth pocket set structure forms upward dislocation support, for thicker inorganic material Interior page building block 1, the building block of outer page building block 8, prevent coming off for inorganic material.
Further, pocket set structure 9 uses incorgruous oblique triangle groove structure in reference picture 1, this implementation, and described is incorgruous Oblique triangle groove structure includes the triangular wedge block of multigroup setting symmetrical above and below, two triangle wedges of any one group of setting symmetrical above and below Shape block forms the big groove of mouth handle, and incorgruous oblique triangle groove structure is completely disposed in heat insulation core material layer 5.
The invention also provides a kind of manufacture craft of sandwich thermal insulated block, comprise the following steps:
(a) warm core layer 5 of going bail for simultaneously is passed through thereon and puts crab-bolt 7;
(b) it is the inorganic material of lightweight concrete or foamed concrete or foam cement building block or concrete to take base-material;
(c) mould of rectangular chamber or rectangle slot type is taken, described mould is opened up and step (a) on wall to the left The consistent vacancy portion of the middle bolt head shapes of crab-bolt 7;
(d) the left and right side wall cloth of the heat insulation core material of step (a) 5 parallel molds of layer is put, and by anchor on heat insulation core material layer 5 The bolt head of bolt 7 is corresponding to be placed in the vacancy portion of mould, and adjusts heat insulation core material layer 5 with the spacing of the left side wall of mould equal to folder The thickness of the outer page building block 8 of core insulation blocks, the spacing of adjustment heat insulation core material layer 5 and the right side wall of mould are equal to sandwich thermal insulated block The thickness of interior page building block 1;
(e) inorganic material of step (b) is poured into mould;
(f) dry, forming processes;
(g) maintenance is handled;
(h) it is stripped.
Further, described heat insulation core material layer 5 be by rock wool, extruded sheet, modified extruded sheet, styrofoam, polyurethane sheet, The heat preservation plate material of phenolic board composition, or be inorganic heat insulation mortar, or be polymer thermal insulating mortar, or be vacuum heat-insulating plate.
Further, raised module is set on described mould at the holding part 3 of sandwich thermal insulated block, after the demoulding Sandwich thermal insulated block vertical blocks length direction cuts into required size.So holding part 3 is also, in casting process one-shot forming, to enter one Step causes simple production process.
Further, sandwich thermal insulated block is opened up and opened after groove holding part 3 in the interior page building block 1 of sandwich thermal insulated block If cavity 2.
Above-mentioned technique is simple, and the mould of the equipment of technological requirement is simple and easy to get and cost is not also high.Using in above-mentioned technique Page building block 1, outer page building block 8 are located at the outside same material of homogeneity in heat insulation core material layer 5, are difficult layering, cling jail, heat insulating ability more preferably, and The interior page building block 1 of sandwich thermal insulated block, outer page building block 8, heat insulation core material 5 cost of layer are relatively low, and particularly interior page building block 1, outer page are built The inorganic material that block 8 is used is practical and economical.Obtain product and meet the heat insulation function of masonry, Stability Analysis of Structures.

Claims (10)

1. a kind of sandwich thermal insulated block, it is characterised in that:Including set gradually from inside to outside interior page building block (1), heat insulation core material Layer (5), outer page building block (8), crab-bolt (7) is equipped between interior page building block (1), heat insulation core material layer (5), outer page building block (8).
2. sandwich thermal insulated block according to claim 1, it is characterised in that:The outside of interior page building block (1) and outer page are built The pocket set structure (9) in embedded heat insulation core material layer (5) is provided with the inside of block (8).
3. sandwich thermal insulated block according to claim 2, it is characterised in that:Cavity (2) is provided with inside interior page building block (1), Described cavity (2) is to open up holding part on circular or ellipse or rectangle or T-shaped chamber, the upper surface of interior page building block (1) (3), described holding part (3) is that mouth bottom is wide or the big bottom of mouth is small groove/or interior page building block (1) are less than heat insulation core material The difference in height part of layer (5).
4. the sandwich thermal insulated block according to Claims 2 or 3, it is characterised in that:Described pocket set structure (9) is sawtooth card The small inverted trapezoidal groove group knot of groove group or incorgruous oblique triangle groove structure or dovetail groove group or rectangular channel group or the big bottom of mouth Structure.
5. sandwich thermal insulated block according to claim 4, it is characterised in that:The faceplate of described sawtooth pocket set is in sawtooth Shape, and be inclined upwardly arrangement, the crown of outer page building block (8) faceplate of crown of the faceplate of interior page building block (1) tilts down arrangement, institute The sawtooth pocket set stated is completely disposed in heat insulation core material layer (5).
6. sandwich thermal insulated block according to claim 4, it is characterised in that:Described incorgruous oblique triangle groove structure includes The triangular wedge block of multigroup setting symmetrical above and below, the two triangle wedges formation mouth handle of any one group of setting symmetrical above and below is big Groove, and incorgruous oblique triangle groove structure be completely disposed at heat insulation core material layer (5) in.
7. a kind of manufacture craft of sandwich thermal insulated block according to any one of claim 1~8, it is characterised in that including Following steps:
(a) warm core layer of going bail for (5) is simultaneously passed through thereon and puts crab-bolt (7);
(b) it is the inorganic material of lightweight concrete or foamed concrete or foam cement building block or concrete to take base-material;
(c) mould of rectangular chamber or rectangle slot type is taken, described mould is opened up and anchor in step (a) on wall to the left The consistent vacancy portion of bolt (7) bolt head shapes;
(d) the left and right side wall cloth of the heat insulation core material of step (a) layer (5) parallel molds is put, and by anchor on heat insulation core material layer (5) The bolt head of bolt (7) is corresponding to be placed in the vacancy portion of mould, and adjust the spacing of left side wall of heat insulation core material layer (5) and mould etc. It is equal to sandwich in the spacing of the thickness of page building block (8), adjustment heat insulation core material layer (5) and the right side wall of mould outside sandwich thermal insulated block The thickness of page building block (1) in insulation blocks;
(e) inorganic material of step (b) is poured into mould;
(f) dry, forming processes;
(g) maintenance is handled;
(h) it is stripped.
8. sandwich thermal insulated block according to claim 7, it is characterised in that:Described heat insulation core material layer (5) be by rock wool, Extruded sheet, modified extruded sheet, styrofoam, polyurethane sheet, the heat preservation plate material of phenolic board composition, or be inorganic heat insulation mortar, or be Polymer thermal insulating mortar, or be vacuum heat-insulating plate.
9. sandwich thermal insulated block according to claim 7, it is characterised in that:It is located at sandwich thermal insulated block on described mould Holding part (3) place raised module is set, the sandwich thermal insulated block vertical blocks length direction after the demoulding cuts into required size.
10. sandwich thermal insulated block according to claim 8, it is characterised in that:Sandwich thermal insulated block opens up groove holding part (3) cavity (2) is opened up after in the interior page building block (1) of sandwich thermal insulated block.
CN201710469221.7A 2017-06-20 2017-06-20 A kind of sandwich thermal insulated block and its manufacture craft Pending CN107246103A (en)

Priority Applications (1)

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CN201710469221.7A CN107246103A (en) 2017-06-20 2017-06-20 A kind of sandwich thermal insulated block and its manufacture craft

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Application Number Priority Date Filing Date Title
CN201710469221.7A CN107246103A (en) 2017-06-20 2017-06-20 A kind of sandwich thermal insulated block and its manufacture craft

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CN107246103A true CN107246103A (en) 2017-10-13

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109025036A (en) * 2017-11-10 2018-12-18 宫莉 A kind of vertical core grouting formula composite thermal self-insulation building block
CN111075105A (en) * 2019-12-02 2020-04-28 北京市住宅建筑设计研究院有限公司 Assembled type ultra-low energy consumption building outer wall panel structure and manufacturing method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202380627U (en) * 2012-01-05 2012-08-15 六盘水恒远新型建材有限公司 Self-insulation concrete building block with anti-cracking groove
CN102720298A (en) * 2012-02-08 2012-10-10 六盘水恒远新型建材有限公司 Composite self-insulating building block with tie
CN204435655U (en) * 2014-01-03 2015-07-01 山东盛宇新材料有限公司 A kind of energy saving building composite thermal self-insulation building block
CN204571064U (en) * 2015-01-27 2015-08-19 保定市泰华机械制造有限公司 A kind of heat insulation building block
CN207160256U (en) * 2017-06-20 2018-03-30 郭胜平 A kind of sandwich thermal insulated block

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202380627U (en) * 2012-01-05 2012-08-15 六盘水恒远新型建材有限公司 Self-insulation concrete building block with anti-cracking groove
CN102720298A (en) * 2012-02-08 2012-10-10 六盘水恒远新型建材有限公司 Composite self-insulating building block with tie
CN204435655U (en) * 2014-01-03 2015-07-01 山东盛宇新材料有限公司 A kind of energy saving building composite thermal self-insulation building block
CN204571064U (en) * 2015-01-27 2015-08-19 保定市泰华机械制造有限公司 A kind of heat insulation building block
CN207160256U (en) * 2017-06-20 2018-03-30 郭胜平 A kind of sandwich thermal insulated block

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109025036A (en) * 2017-11-10 2018-12-18 宫莉 A kind of vertical core grouting formula composite thermal self-insulation building block
CN111075105A (en) * 2019-12-02 2020-04-28 北京市住宅建筑设计研究院有限公司 Assembled type ultra-low energy consumption building outer wall panel structure and manufacturing method

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