CN108147753B - Recycled concrete, assembled composite wallboard and preparation method thereof - Google Patents
Recycled concrete, assembled composite wallboard and preparation method thereof Download PDFInfo
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
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Abstract
本发明提供了一种再生混凝土、装配式复合墙板及其制备方法。一种再生混凝土,主要由以下材料制成:按重量计,水泥70~90份、粉煤灰3~6份、矿渣10~15份、建筑垃圾200~250份、减水剂0.6~1份、消泡剂0.08~0.12份、保水剂0.06~0.1份、缓凝剂0.2~0.4份和水30~50份。本发明的再生混凝土的抗压强度相比现有的粉末混凝土提高,且密度、导热系数等性能至少能达到与现有再生混凝土同等的水平,同样能减轻墙板的自重,展现丰富多彩的装饰效果。
The invention provides a recycled concrete, an assembled composite wallboard and a preparation method thereof. A recycled concrete is mainly made of the following materials: by weight, 70-90 parts of cement, 3-6 parts of fly ash, 10-15 parts of slag, 200-250 parts of construction waste, and 0.6-1 part of water reducing agent , 0.08-0.12 part of defoamer, 0.06-0.1 part of water-retaining agent, 0.2-0.4 part of retarder and 30-50 parts of water. Compared with the existing powder concrete, the compressive strength of the recycled concrete of the present invention is improved, and the properties such as density and thermal conductivity can reach at least the same level as the existing recycled concrete, and the self-weight of the wallboard can also be reduced, and various decorations can be displayed. Effect.
Description
技术领域technical field
本发明涉及建材技术领域,尤其是涉及一种再生混凝土、装配式复合墙板及其制备方法。The invention relates to the technical field of building materials, in particular to a recycled concrete, an assembled composite wallboard and a preparation method thereof.
背景技术Background technique
目前,建筑耗能已与工业耗能、交通耗能并列,成为我国能源消耗的三大“耗能大户”,建筑的能耗(包括建造能耗、生活能耗、采暖空调等)约占全社会总能耗的30%,其中最主要的是采暖和空调,占到20%。因此,建筑墙保温施工技术便应运而生,然而近年来由于墙保温材料阻燃性能差而引发的火灾事故不断,给国家和人民的生命财产造成严重损失,所以选择一种既能满足节能要求,又能阻燃的墙保温材料就显得尤为重要。At present, building energy consumption has been tied with industrial energy consumption and transportation energy consumption, becoming the three major "energy consumers" in my country's energy consumption. Building energy consumption (including construction energy consumption, living energy consumption, heating and air conditioning, etc.) 30% of the total social energy consumption, the most important of which is heating and air conditioning, accounting for 20%. Therefore, the construction technology of building wall thermal insulation came into being. However, in recent years, fire accidents caused by the poor flame retardant performance of wall thermal insulation materials have continued, causing serious losses to the life and property of the country and the people. , and flame-retardant wall insulation materials are particularly important.
预制装配式混凝土结构是由混凝土构件通过可靠的连接方式装配而成的主体结构,包括全装配混凝土结构、装配整体式混凝土结构等,其全部或部分结构构件在工厂预制、现场安装,其作为一种符合工业化生产方式的结构形式,具有施工速度快、劳动强度低、噪音污染与湿作业少和质量易控制等优势。预制装配式混凝土结构的推广将较大程度的降低建筑过程产生的能耗,而围护结构的保温隔热处理对建筑运行能耗降低有重大的意义。在装配式混凝土建筑推进过程中会大量使用“三明治”保温一体墙板。“三明治”夹心墙板由内叶墙板、保温板和叶墙板组成。在内、墙板之间按节能标准设计相应厚度的保温层,并通过专用的连接件连接在内、叶墙。Prefabricated concrete structure is the main structure assembled by concrete components through reliable connection, including fully assembled concrete structure, assembled monolithic concrete structure, etc. All or part of its structural components are prefabricated in factories and installed on site. It has the advantages of fast construction speed, low labor intensity, less noise pollution and wet work, and easy quality control. The promotion of prefabricated concrete structures will greatly reduce the energy consumption in the construction process, and the thermal insulation treatment of the envelope structure is of great significance to the reduction of building operating energy consumption. In the process of advancing the prefabricated concrete building, a large number of "sandwich" thermal insulation integrated wall panels will be used. The "sandwich" sandwich panel consists of inner leaf wall panels, thermal insulation panels and leaf wall panels. Between the inner and wall panels, the corresponding thickness of insulation layer is designed according to the energy-saving standard, and the inner and leaf walls are connected through special connectors.
再生混凝土是指将废弃的混凝土块经过破碎、清洗、分级后,按一定比例与级配混合,部分或全部代替砂石等天然集料(主要是粗集料),再加入水泥、水等配而成的新混凝土。由于再生混凝土可回收利用部分废弃工业品或垃圾,成本低廉,因此被认为是制作装配式复合墙板的最佳选择之一,然而现有的再生混凝土的抗压强度不足,限制了其应用范围。例如专利申请CN103541462A所使用的再生混凝土的强度级别仅能达到C35。Recycled concrete means that after crushing, cleaning, and grading waste concrete blocks, they are mixed with grading in a certain proportion, partially or completely replacing natural aggregates such as sand and gravel (mainly coarse aggregates), and then adding cement, water, etc. new concrete. Because recycled concrete can recycle part of waste industrial products or garbage, the cost is low, so it is considered to be one of the best choices for making prefabricated composite wall panels. However, the existing recycled concrete has insufficient compressive strength, which limits its application range. . For example, the strength level of recycled concrete used in patent application CN103541462A can only reach C35.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的第一目的在于提供一种再生混凝土,该再生混凝土的抗压强度相比现有的粉末混凝土提高,且密度、导热系数等性能至少能达到与现有再生混凝土同等的水平,同样能减轻墙板的自重,展现丰富多彩的装饰效果。The first object of the present invention is to provide a recycled concrete, the compressive strength of the recycled concrete is improved compared with the existing powder concrete, and the properties such as density and thermal conductivity can at least reach the same level as the existing recycled concrete, and can also Reduce the self-weight of the wall panel and show colorful decorative effects.
本发明的第二目的在于提供由上述再生混凝土制成的装配式复合墙板,该装配式复合墙板具有成本低、超轻超薄、高效保温、承重力大等优良特性。The second object of the present invention is to provide a prefabricated composite wallboard made of the above recycled concrete.
本发明的第三目的在于提供上述装配式复合墙板的制备方法,该制备方法流程简单,对技术要求低,更易工业化生产。The third object of the present invention is to provide a preparation method of the above-mentioned prefabricated composite wallboard, the preparation method has a simple process, low technical requirements, and is easier to industrialize production.
为了实现以上目的,本发明提供了以下技术方案:In order to achieve the above purpose, the present invention provides the following technical solutions:
一种再生混凝土,主要由以下材料制成:A recycled concrete mainly made of the following materials:
按重量计,水泥70~90份、粉煤灰3~6份、矿渣10~15份、建筑垃圾200~250份、减水剂0.6~1份、消泡剂0.08~0.12份、保水剂0.06~0.1份、缓凝剂0.2~0.4份和水30~50份。By weight, 70-90 parts of cement, 3-6 parts of fly ash, 10-15 parts of slag, 200-250 parts of construction waste, 0.6-1 part of water reducing agent, 0.08-0.12 part of defoamer, 0.06 part of water-retaining agent ~0.1 part, 0.2-0.4 part of retarder and 30-50 parts of water.
与现有技术相比,本发明的再生混凝土抗压强度提高,28天抗压强度可达46.6MPa以上,且密度并没有提高,保持在1980kg/cm3以下。Compared with the prior art, the compressive strength of the recycled concrete of the present invention is improved, and the 28-day compressive strength can reach more than 46.6 MPa, and the density does not increase and remains below 1980 kg/cm 3 .
以上再生混凝土的配方还可以进一步改进,具体如下。The formulation of the above recycled concrete can be further improved, as follows.
优选地,所述水泥为普通硅酸盐水泥,强度等级为42.5或42.5R中的一种或两者混合;Preferably, the cement is ordinary Portland cement, and the strength grade is one of 42.5 or 42.5R or a mixture of both;
优选地,所述粉煤灰等级为I级或II级中的一种或两者混合;Preferably, the fly ash grade is one of grade I or grade II or a mixture of both;
优选地,所述矿渣等级为S95级或S105级中的一种或两者混合;Preferably, the slag grade is one of S95 grade or S105 grade or a mixture of both;
优选地,所述建筑垃圾为废混凝土或废砖中的一种或混合物,粒径≤20mm;Preferably, the construction waste is one or a mixture of waste concrete or waste brick, and the particle size is less than or equal to 20 mm;
优选地,所述减水剂为聚羧酸高效减水剂;Preferably, the superplasticizer is a polycarboxylate superplasticizer;
优选地,所述消泡剂为硅油类或醚类消泡剂中的一种或两者混合;Preferably, the defoamer is one of silicone oil or ether defoamer or a mixture of both;
优选地,所述保水剂为羟丙基甲基纤维素醚或甲基纤维素醚中的一种或两者混合;Preferably, the water-retaining agent is one of hydroxypropyl methyl cellulose ether or methyl cellulose ether or a mixture of both;
优选地,所述缓凝剂为葡萄糖酸钠、酒石酸、硼酸中的一种或几种混合物。Preferably, the retarder is one or a mixture of sodium gluconate, tartaric acid and boric acid.
本发明的以上所有再生混凝土可用于任意建筑物的任意部位,只要其性能满足预设要求即可。本发明现列举再生混凝土的用途之一—作为装配式复合墙板的装饰保护层,该装配式复合墙板的具体结构如下:All of the above recycled concrete of the present invention can be used in any part of any building, as long as its performance meets preset requirements. The present invention now enumerates one of the purposes of recycled concrete—as the decorative protective layer of the prefabricated composite wallboard, and the concrete structure of this prefabricated composite wallboard is as follows:
所述装配式复合墙板依次包括第一装饰保护层、增强层、第二装饰保护层、真空绝热板层和结构层;The assembled composite wall panel sequentially includes a first decorative protective layer, a reinforcing layer, a second decorative protective layer, a vacuum insulation panel layer and a structural layer;
所述第一装饰保护层和第二装饰保护层均由所述的再生混凝土制成。The first decorative protective layer and the second decorative protective layer are both made of the recycled concrete.
该复合墙板除利用了所述再生混凝土的优点外,还具有以下优势:In addition to utilizing the advantages of the recycled concrete, the composite wallboard also has the following advantages:
1、将第一装饰保护层、增强层、第二装饰保护层、真空绝热板层和结构层这五层结构集成一体,五层材料彼此扬长避短,达到轻薄、高保温、防火、高强度和高热工性等特性集成一体的效果。1. Integrate the five-layer structure of the first decorative protective layer, the reinforcement layer, the second decorative protective layer, the vacuum insulation board layer and the structural layer. The effect of integrating thermal properties and other characteristics.
2、在装饰保护层中插入了增强层,增强层具有强度高和轻薄的特性,因此本发明无需通过增加装饰保护层的厚度来增加墙板的承重性,而且也避免了过厚的装饰层容易开裂、渗水等现象。另外,增强层还有效阻挡了来自外界意外的尖锐刺力,从而避免刺力对真空绝热板的损坏。2. A reinforcing layer is inserted into the decorative protective layer, and the reinforcing layer has the characteristics of high strength and lightness, so the present invention does not need to increase the thickness of the decorative protective layer to increase the load-bearing capacity of the wall panel, and also avoids excessively thick decorative layer. Easy to crack, seepage and other phenomena. In addition, the reinforcing layer also effectively blocks the unexpected sharp stab force from the outside, so as to avoid damage to the vacuum insulation panel caused by the stab force.
3、采用真空绝热板作为保温层,具有防火、低导热系数、无毒害等优点。具体地,真空绝热板是一种新型节能绝热材料,一方面利用真空绝热原理,可有效消除对流效应;另一方面,通过对芯材的优化选择,将热传导控制在合理水平,并能有效减少热辐射。真空绝热板由于结合了真空绝热和微孔绝热两种方法,较为理想地达到保温、节能的绝热效果和目的。另一方面,相同保温性能下,先比其他保温材料,本发明保温层的厚度至少可以节省60%。3. The vacuum insulation board is used as the insulation layer, which has the advantages of fire prevention, low thermal conductivity, and no toxicity. Specifically, the vacuum insulation panel is a new type of energy-saving insulation material. On the one hand, the principle of vacuum insulation can be used to effectively eliminate the convection effect; Heat radiation. Due to the combination of vacuum insulation and microporous insulation, the vacuum insulation panel ideally achieves the insulation effect and purpose of heat preservation and energy saving. On the other hand, under the same thermal insulation performance, compared with other thermal insulation materials, the thickness of the thermal insulation layer of the present invention can be saved by at least 60%.
以上复合墙板中的各层宜采用以下材料。The following materials should be used for each layer of the above composite wall panels.
优选地,所述增强层为高强度纤维网格布或钢丝网片。Preferably, the reinforcing layer is a high-strength fiber mesh cloth or a steel mesh sheet.
本发明所述高强度纤维网格布有耐碱玻璃纤维网格布、玄武岩纤维网格布等材料。The high-strength fiber mesh cloth of the present invention includes materials such as alkali-resistant glass fiber mesh cloth, basalt fiber mesh cloth and the like.
优选地,所述结构层为钢筋混凝土层。Preferably, the structural layer is a reinforced concrete layer.
优选地,所述真空绝热板层由多个真空绝热板错缝拼接而成。Preferably, the vacuum insulation panel layer is formed by staggered splicing of a plurality of vacuum insulation panels.
错缝铺贴可以避免形成热桥,导致容易渗水、缩短建筑使用寿命等问题。Staggered paving can avoid the formation of thermal bridges, leading to problems such as easy water seepage and shortening the service life of the building.
另外,本发明的保温层由多个小的真空绝热板拼接而成,可以避免大的真空绝热板需要裁剪导致保温效果降低的问题。In addition, the thermal insulation layer of the present invention is formed by splicing a plurality of small vacuum thermal insulation panels, which can avoid the problem that the large vacuum thermal insulation panels need to be cut and the thermal insulation effect is reduced.
优选地,所述错缝拼接的错缝距离在150mm以上。Preferably, the staggered stitching distance of the staggered stitching is more than 150mm.
足够长的错缝距离才能有效避免热桥问题。A long enough staggered seam distance can effectively avoid the thermal bridge problem.
优选地,所述错缝拼接中每个缝隙的宽度在10mm以下。Preferably, the width of each slit in the staggered stitching is less than 10 mm.
缝隙过宽时保温效果骤降,因此,建议缝隙宽度不超过10mm。When the gap is too wide, the thermal insulation effect will drop sharply. Therefore, it is recommended that the gap width should not exceed 10mm.
优选地,所述真空绝热板层中缝隙内设有连接件,所述连接件连接所述第一装饰保护层、所述增强层、所述第二装饰保护层和所述结构层。Preferably, a connecting piece is arranged in the gap in the vacuum insulation panel layer, and the connecting piece connects the first decorative protective layer, the reinforcing layer, the second decorative protective layer and the structural layer.
连接件将墙板的各层连接在一起,增加墙板的牢固度,同时增加其承重力。The connector connects the layers of the wall panel together, increases the firmness of the wall panel, and increases its bearing capacity at the same time.
优选地,所述真空绝热板之间的缝隙填充有聚酯泡沫或保温砂浆。Preferably, the gaps between the vacuum insulation panels are filled with polyester foam or thermal insulation mortar.
聚酯泡沫或保温砂浆的导热系数低,保温效果好,当然也可采用其他保温效果更好的材料。Polyester foam or thermal insulation mortar has low thermal conductivity and good thermal insulation effect. Of course, other materials with better thermal insulation effect can also be used.
优选地,所述第一装饰保护层和第二装饰保护层的厚度分别为25~40mm、25~40mm,所述真空绝热板层厚度为10~20mm,所述结构层的厚度为160~220mm。Preferably, the thicknesses of the first decorative protective layer and the second decorative protective layer are respectively 25-40 mm and 25-40 mm, the thickness of the vacuum insulation board layer is 10-20 mm, and the thickness of the structural layer is 160-220 mm .
若墙板中各层采用上述厚度,则墙板的热工性能和承重性能取得较好的平衡,即该墙板既能作为承重墙,又具有良好的保温性。If each layer of the wallboard adopts the above thickness, the thermal performance and load-bearing performance of the wallboard will be well balanced, that is, the wallboard can be used as a load-bearing wall and has good thermal insulation.
优选地,所述第二装饰保护层与所述真空绝热板层之间通过界面砂浆层粘结,所述真空绝热板层和所述结构层之间通过界面砂浆层粘结。Preferably, the second decorative protective layer and the vacuum insulation board layer are bonded through an interface mortar layer, and the vacuum insulation board layer and the structural layer are bonded through an interface mortar layer.
界面砂浆具有更强的粘结力,在真空绝热板层的两面喷涂界面砂浆可以有效保证真空绝热板与装饰保护层和结构层的粘结强度。The interface mortar has stronger cohesion, and spraying the interface mortar on both sides of the vacuum insulation board layer can effectively ensure the bonding strength between the vacuum insulation board and the decorative protective layer and the structural layer.
优选地,所述钢筋混凝土层的强度等级在C30以上,密度优选为1500~1700kg/m3。Preferably, the strength grade of the reinforced concrete layer is above C30, and the density is preferably 1500-1700 kg/m 3 .
满足该级别的钢筋混凝土具有良好的承重性,能将装饰保护层的荷载传递到主体结构上,并且相比传统的混凝土密度较低,重量至少可以减轻30%,具有轻质的优点。Reinforced concrete that meets this level has good load-bearing capacity, can transfer the load of the decorative protective layer to the main structure, and has a lower density than traditional concrete, which can reduce the weight by at least 30%, and has the advantage of light weight.
具体的,可采用如下配方:Specifically, the following formula can be used:
优选地,所述钢筋混凝土层主要由以下材料制成:按重量计,水泥50~60份、粉煤灰3~10份、矿渣10~20份、钢渣60~80份、陶粒50~60份、保水剂0.05~0.15份、减水剂0.1~0.2份、水20~25份;Preferably, the reinforced concrete layer is mainly made of the following materials: by weight, 50-60 parts of cement, 3-10 parts of fly ash, 10-20 parts of slag, 60-80 parts of steel slag, and 50-60 parts of ceramsite parts, 0.05-0.15 parts of water-retaining agent, 0.1-0.2 parts of water-reducing agent, and 20-25 parts of water;
优选地,所述钢筋混凝土层主要由以下材料制成:按重量计,水泥50~55份、粉煤灰5~10份、矿渣10~15份、钢渣70~80份、陶粒50~55份、保水剂0.1~0.15份、减水剂0.1~0.15份、水22~25份;Preferably, the reinforced concrete layer is mainly made of the following materials: by weight, 50-55 parts of cement, 5-10 parts of fly ash, 10-15 parts of slag, 70-80 parts of steel slag, and 50-55 parts of ceramsite parts, 0.1-0.15 parts of water-retaining agent, 0.1-0.15 parts of water-reducing agent, and 22-25 parts of water;
优选地,所述水泥为普通硅酸盐水泥,强度等级为42.5或42.5R中的一种或两者混合;Preferably, the cement is ordinary Portland cement, and the strength grade is one of 42.5 or 42.5R or a mixture of both;
优选地,所述粉煤灰等级为I级或II级中的一种或两者混合;Preferably, the fly ash grade is one of grade I or grade II or a mixture of both;
优选地,所述矿渣等级为S95级或S105级中的一种或两者混合;Preferably, the slag grade is one of S95 grade or S105 grade or a mixture of both;
优选地,所述钢渣的细度模数为3.0~3.3,堆积密度为1020~1080kg/m3;Preferably, the fineness modulus of the steel slag is 3.0-3.3, and the bulk density is 1020-1080 kg/m 3 ;
优选地,所述陶粒为粉煤灰陶粒,优选地,所述陶粒的粒径为5~15mm,堆积密度为840~870kg/m3,筒压强度≥5.0MPa。Preferably, the ceramsite is fly ash ceramsite, preferably, the particle size of the ceramsite is 5-15 mm, the bulk density is 840-870 kg/m 3 , and the cylinder compressive strength is ≥5.0 MPa.
优选地,所述减水剂为聚羧酸减水剂、萘系减水剂和三聚氰胺系减水剂的一种。Preferably, the water reducing agent is one of polycarboxylate water reducing agent, naphthalene water reducing agent and melamine water reducing agent.
优选地,所述保水剂为羟丙基甲基纤维素。Preferably, the water-retaining agent is hydroxypropyl methylcellulose.
本发明的上述所有装配式复合墙板均可采用以下制备方法:All the above-mentioned prefabricated composite wallboards of the present invention can adopt the following preparation methods:
步骤A:在喷涂由脱模剂的模具中,浇筑一层所述再生混凝土,然后铺贴所述增强层,然后在增强层的上方喷涂另一层再生混凝土,形成第二装饰保护层;Step A: in the mold sprayed with the release agent, pour a layer of the recycled concrete, then spread the reinforcement layer, and then spray another layer of recycled concrete above the reinforcement layer to form a second decorative protective layer;
步骤B:在所述第二装饰保护层的再生混凝土初凝之前,在上方错缝铺设多个真空绝热板,铺平,填充缝隙,形成保温层;Step B: before the initial setting of the recycled concrete of the second decorative protective layer, lay a plurality of vacuum insulation panels on the upper staggered joints, flatten them, and fill the gaps to form a thermal insulation layer;
步骤C:在所述保温层上方浇筑钢筋混凝土,形成结构层。Step C: pouring reinforced concrete above the thermal insulation layer to form a structural layer.
以上方法先制作装饰保护层,然后再以层层叠加的顺序最终铺贴至结构层,该制备流程与墙板中预留“吊环、预埋件、管线、电气盒和预留孔”的环节不冲突,生产效率高,而且层与层之间的干扰小,产品合格率更高,墙板结构更稳定。The above method first makes the decorative protective layer, and then finally lays it on the structural layer in a layer-by-layer order. No conflict, high production efficiency, and less interference between layers, higher product qualification rate, and more stable wallboard structure.
若不考虑以上因素,也可采用与上述方法相反的顺序制备墙板。If the above factors are not considered, the wallboard can also be prepared in the reverse order of the above method.
在所述铺设多个真空绝热板时产生的缝隙内铺设连接件;laying connecting pieces in the gaps created when laying a plurality of vacuum insulation panels;
优选地,所述保温层和所述结构层之间预埋吊环、预埋件、管线、电气盒和预留孔。Preferably, lifting rings, embedded parts, pipelines, electrical boxes and reserved holes are pre-embedded between the thermal insulation layer and the structural layer.
另外,在步骤A之前还可以做一些预处理工作,例如清理平台,搭建边模,留出门窗洞口。喷涂再生混凝土时边喷涂边震动,以保证厚度均匀。In addition, some preprocessing work can be done before step A, such as cleaning the platform, setting up side molds, and leaving door and window openings. When spraying recycled concrete, vibrate while spraying to ensure uniform thickness.
若要在再生混凝土初凝之前铺设真空绝热板,则需要放置15~20min。If the vacuum insulation panel is to be laid before the initial setting of the recycled concrete, it needs to be placed for 15 to 20 minutes.
连接件在单侧墙板中的锚固长度不宜小于15mm,在门窗洞口周边固定防腐木砖和真空绝热板进行断桥处理;设置垫块,吊装钢筋笼,预埋吊环、预埋件、管线、电气盒、预留孔等。The anchoring length of the connector in the single-sided wall panel should not be less than 15mm. Fix anti-corrosion wood bricks and vacuum insulation boards around the door and window openings for bridge breaking treatment; set up pads, hoist steel cages, pre-embedded rings, pre-embedded parts, pipelines, Electrical box, reserved holes, etc.
浇筑结构层后,还需振捣、赶光,自然养护或蒸汽养护,打磨、修光、脱模、起吊、码垛。After pouring the structural layer, it is necessary to vibrate, burn out, natural curing or steam curing, grinding, polishing, demoulding, lifting and stacking.
综上,与现有技术相比,本发明达到了以下技术效果:To sum up, compared with the prior art, the present invention achieves the following technical effects:
(1)本发明的再生混凝土,抗压强度提高,适宜制作剪力墙,并且仍能保持较低的密度,不增加墙体的自重;还可以通过加入不同质地和颜色的无机颜料丰富装饰效果;(1) The recycled concrete of the present invention has improved compressive strength, is suitable for making shear walls, and can still maintain a relatively low density without increasing the self-weight of the wall; it can also enrich the decorative effect by adding inorganic pigments of different textures and colors. ;
(2)本发明的墙板能集防火、保温、轻薄和承重等特性于一体,尤其是承重性能突出,综合性能更佳,适用范围更广;避免了传统三明治装配墙板易开裂、渗水、热桥等现象;(2) The wallboard of the present invention can integrate the characteristics of fire prevention, heat preservation, lightness, thinness and load-bearing, especially outstanding load-bearing performance, better comprehensive performance, and wider application range; it avoids the traditional sandwich assembly wallboard which is easy to crack, seepage, etc. Thermal bridges, etc.;
(3)本发明的墙板制备方法流程简单,生产效率高。(3) The wallboard preparation method of the present invention has a simple process and high production efficiency.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.
图1为本发明实施例1提供的装配式复合墙板的结构示意图。FIG. 1 is a schematic structural diagram of an assembled composite wall panel provided in Embodiment 1 of the present invention.
具体实施方式Detailed ways
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are part of the embodiments of the present invention, rather than all of the embodiments, It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
实施例1Example 1
制作装配式复合墙板Fabrication of prefabricated composite wall panels
(1)清理平台,搭建边模,留出门窗洞口,喷涂脱模剂。(1) Clean the platform, build side molds, leave door and window openings, and spray mold release agent.
(2)均匀喷涂25mm厚再生混凝土,铺贴增强层;再生混凝土的配方为:水泥70克、粉煤灰6克、矿渣10克、建筑垃圾250克、减水剂0.6克、消泡剂0.12克、保水剂0.06克、缓凝剂0.4克和水30克,水泥为普通硅酸盐水泥,强度等级为42.5,粉煤灰等级为I级,矿渣等级为S95级,建筑垃圾为废混凝土,粒径≤20mm,减水剂为聚羧酸高效减水剂,消泡剂为硅油,保水剂为羟丙基甲基纤维素醚,缓凝剂为葡萄糖酸钠。增强层采用耐碱玻璃纤维网格布。(2) Evenly spray 25mm thick recycled concrete, and lay the reinforcement layer; the formula of recycled concrete is: 70 grams of cement, 6 grams of fly ash, 10 grams of slag, 250 grams of construction waste, 0.6 grams of water reducer, 0.12 grams of defoamer gram, water retention agent 0.06 grams, retarder 0.4 grams and water 30 grams, the cement is ordinary Portland cement, the strength grade is 42.5, the fly ash grade is I grade, the slag grade is S95 grade, the construction waste is waste concrete, The particle size is less than or equal to 20mm, the water reducing agent is polycarboxylate superplasticizer, the defoaming agent is silicone oil, the water retaining agent is hydroxypropyl methyl cellulose ether, and the retarder is sodium gluconate. The reinforcement layer is made of alkali-resistant glass fiber mesh.
(3)然后在增强层上再次喷涂40mm厚再生混凝土(与第二步的配方相同),将装饰保护层震动到均匀厚度后,应立即放置两面均涂有0.5mm厚界面剂的真空绝热板(厚度为10mm)。放置时间应控制在15~20min范围内,保证再生混凝土未达到初凝状态。(3) Then spray 40mm thick recycled concrete on the reinforcement layer again (the same formula as the second step), after vibrating the decorative protective layer to a uniform thickness, immediately place a vacuum insulation panel coated with a 0.5mm thick interface agent on both sides (Thickness is 10mm). The placement time should be controlled within the range of 15 to 20 minutes to ensure that the recycled concrete does not reach the initial setting state.
(4)真空绝热板铺贴时,板与板之间应错缝,局部最小错缝不应小于150mm,阳角处真空绝热板应交错布置或采用专门的配板,板缝宽不宜超过10mm。(4) When laying the vacuum insulation panels, the gaps between the panels should be staggered, and the minimum local staggered seam should not be less than 150mm. The vacuum insulation panels at the outside corners should be staggered or special matching panels should be used, and the width of the panels should not exceed 10mm. .
(5)放置真空绝热板后,保温板之间的缝隙采用聚氨酯泡沫或保温再生混凝土填充以防止钢筋陶粒混凝土下渗,并预埋连接件,连接件在单侧墙板中的锚固长度不宜小于20mm,在门窗洞口周边固定防腐木砖和真空绝热板进行断桥处理。(5) After placing the vacuum insulation panels, the gaps between the insulation panels are filled with polyurethane foam or thermal insulation recycled concrete to prevent the infiltration of reinforced ceramsite concrete, and the connectors are embedded in advance. The anchorage length of the connectors in the single-sided wall panel is not suitable If it is less than 20mm, fix anti-corrosion wood bricks and vacuum insulation boards around the door and window openings for bridge breaking treatment.
(6)设置垫块,吊装钢筋笼,预埋吊环、预埋件、管线、电气盒、预留孔等。(6) Set up pads, hoist steel cages, pre-embed lifting rings, pre-embedded parts, pipelines, electrical boxes, reserved holes, etc.
(7)浇筑陶粒混凝土结构层,厚度不小于160mm(根据JGJ3-2010《高层建筑混凝土结构技术规程》,剪力墙的截面厚度应符合下列规定:一、二级剪力墙:底部加强部位不应小于200mm,其他部位不应小于160mm;一字形独立剪力墙底部加强部位不应小于220mm,其他部位不应小于180mm),振捣、赶光;所用的陶粒混凝土的配方为:水泥50克、粉煤灰10克、矿渣10克、钢渣80克、陶粒50克、保水剂0.15克、减水剂0.1克、水25克;水泥为普通硅酸盐水泥,强度等级为42.5粉煤灰等级为I级;矿渣等级为S95级;钢渣的细度模数为3.0~3.3,堆积密度为1020~1080kg/m3;陶粒为粉煤灰陶粒,陶粒的粒径为5~15mm,堆积密度为840~870kg/m3,筒压强度≥5.0MPa;保水剂为羟丙基甲基纤维素,减水剂为聚羧酸减水剂。(7) Pour the ceramsite concrete structure layer with a thickness of not less than 160mm (according to JGJ3-2010 "Technical Specifications for Concrete Structures of High-rise Buildings", the section thickness of the shear wall should meet the following requirements: first and second-level shear walls: bottom reinforcement part should not be less than 200mm, and other parts should not be less than 160mm; the reinforcement part at the bottom of the in-line independent shear wall should not be less than 220mm, and other parts should not be less than 180mm), vibrate and burn out; the formula of ceramsite concrete used is: cement 50 grams, 10 grams of fly ash, 10 grams of slag, 80 grams of steel slag, 50 grams of ceramsite, 0.15 grams of water retention agent, 0.1 grams of water reducing agent, and 25 grams of water; the cement is ordinary Portland cement with a strength grade of 42.5 powder The coal ash grade is I; the slag grade is S95; the fineness modulus of the steel slag is 3.0-3.3, and the bulk density is 1020-1080kg/m 3 ; the ceramsite is fly ash ceramsite, and the particle size of the ceramsite is 5 ~15mm, bulk density is 840~870kg/m 3 , cylinder compressive strength is ≥5.0MPa; water-retaining agent is hydroxypropyl methylcellulose, and water-reducing agent is polycarboxylate water-reducing agent.
(8)自然养护或蒸汽养护,打磨、修光、脱模、起吊、码垛。(8) Natural curing or steam curing, grinding, polishing, demoulding, lifting and palletizing.
该实施例制作的墙板的结构如图1所示,与上述方法相一致,包括依次贴合的第一层装饰保护层1(由第二步完成)、增强层2、第二层装饰保护层3(由第三步完成)、真空绝热板层4和结构层7;真空绝热板层的填缝5内设置连接件6。The structure of the wall panel produced in this embodiment is shown in Figure 1, which is consistent with the above method, including the first layer of decorative protection layer 1 (completed by the second step), the reinforcement layer 2, and the second layer of decorative protection layer that are laminated in sequence Layer 3 (completed by the third step), vacuum insulation panel layer 4 and structural layer 7; connecting pieces 6 are arranged in the caulking 5 of the vacuum insulation panel layer.
实施例2Example 2
与实施例1的区别在于装饰保护层所用的再生混凝土配方不同,所用的再生混凝土的配方为:The difference from Example 1 is that the used recycled concrete formula for the decorative protective layer is different, and the used recycled concrete formula is:
水泥90克、粉煤灰3克、矿渣15克、建筑垃圾200克、减水剂1克、消泡剂0.08克、保水剂0.1克、缓凝剂0.2克和水50克,水泥为普通硅酸盐水泥,强度等级为42.5R中的一种或两者混合,粉煤灰等级为II级,矿渣等级为S105级,建筑垃圾为废砖,粒径≤20mm,减水剂为聚羧酸高效减水剂,消泡剂为醚类消泡剂,保水剂为甲基纤维素醚,缓凝剂为硼酸。90 grams of cement, 3 grams of fly ash, 15 grams of slag, 200 grams of construction waste, 1 gram of water reducing agent, 0.08 grams of defoamer, 0.1 grams of water retention agent, 0.2 grams of retarder and 50 grams of water, the cement is ordinary silicon Acid cement, strength grade is 42.5R or a mixture of both, fly ash grade is II, slag grade is S105, construction waste is waste brick, particle size ≤ 20mm, water reducing agent is polycarboxylic acid High-efficiency water-reducing agent, defoamer is ether defoamer, water-retaining agent is methyl cellulose ether, and retarder is boric acid.
其它步骤及墙板的结构同实施例1。The other steps and the structure of the wall panel are the same as those in Example 1.
实施例3Example 3
与实施例1的区别在于结构层所用的陶粒钢筋混凝土的配方不同,为:The difference from Example 1 is that the formula of the ceramsite reinforced concrete used in the structural layer is different, which is:
水泥60克、粉煤灰3克、矿渣20克、钢渣60克、陶粒60克、保水剂0.05克、减水剂0.2克、水20克;水泥为普通硅酸盐水泥,强度等级为42.5R;粉煤灰等级为II级;矿渣等级为S105级;钢渣的细度模数为3.0~3.3,堆积密度为1020~1080kg/m3;陶粒为粉煤灰陶粒,陶粒的粒径为5~15mm,堆积密度为840~870kg/m3,筒压强度≥5.0MPa;保水剂为羟丙基甲基纤维素,减水剂为萘系减水剂。60 grams of cement, 3 grams of fly ash, 20 grams of slag, 60 grams of steel slag, 60 grams of ceramsite, 0.05 grams of water retention agent, 0.2 grams of water reducing agent, and 20 grams of water; the cement is ordinary Portland cement with a strength grade of 42.5 R; fly ash grade is II; slag grade is S105; steel slag has a fineness modulus of 3.0 to 3.3, and a bulk density of 1020 to 1080 kg/m 3 ; ceramsite is fly ash ceramsite, and ceramsite particles The diameter is 5-15mm, the bulk density is 840-870kg/m 3 , the cylinder pressure strength is ≥5.0MPa; the water-retaining agent is hydroxypropyl methylcellulose, and the water-reducing agent is a naphthalene-based water-reducing agent.
其它步骤及墙板的结构同实施例1。The other steps and the structure of the wall panel are the same as those in Example 1.
实施例4Example 4
与实施例1的区别在于各层的厚度不同,具体为:The difference from Example 1 is that the thickness of each layer is different, specifically:
第一层装饰保护层和第二层装饰保护层的厚度分别为30mm、30mm,真空绝热板层厚度为20mm,结构层的厚度为160mm。The thicknesses of the first decorative protective layer and the second decorative protective layer are 30mm and 30mm respectively, the thickness of the vacuum insulation board layer is 20mm, and the thickness of the structural layer is 160mm.
其它步骤及墙板的结构同实施例1。The other steps and the structure of the wall panel are the same as those in Example 1.
本发明还测试实施例1和2中所用再生混凝土的密度、抗压强度、热工性能等指标,结果如表1所示。The present invention also tested the density, compressive strength, thermal performance and other indicators of the recycled concrete used in Examples 1 and 2. The results are shown in Table 1.
表1再生混凝土的性能Table 1 Properties of recycled concrete
本发明还测试实施例1和3中所用陶粒混凝土(即结构层所用的材料)的密度、抗压强度、热工性能等指标,结果如表2所示。The present invention also tests the density, compressive strength, thermal performance and other indicators of the ceramsite concrete used in Examples 1 and 3 (that is, the material used for the structural layer), and the results are shown in Table 2.
表2混凝土的性能Table 2 Properties of concrete
本发明还测试了实施例1和4的墙板的承重性和保温性,结果如表3所示。The present invention also tested the load-bearing and thermal insulation properties of the wallboards of Examples 1 and 4, and the results are shown in Table 3.
表3墙板的性能Table 3 Properties of Wall Panels
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.
Claims (5)
Priority Applications (1)
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| CN108774039A (en) * | 2018-06-26 | 2018-11-09 | 安徽工业大学 | The preparation method of assembled integrated board |
| CN109437755A (en) * | 2018-12-10 | 2019-03-08 | 三筑工科技有限公司 | Prefabricated board and its preparation method and application |
| CN117534417B (en) * | 2023-12-25 | 2025-12-16 | 崇德建材集团有限公司 | Freeze-thawing resistant recycled concrete |
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