[summary of the invention]
The conductive hole that the technical problem to be solved in the present invention is to provide a kind of circuit board can not form the annular copper bound of protrusion, does not need to grind limit, via hole, the plating hole method of the circuit board selective electroplating conductive hole that circuit board rate of finished products is high.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is that a kind of method of circuit board selective electroplating conductive hole, comprises the following steps:
101) two plate faces at copper coated foil plate cover anti-corrosion protective layer;
102) bore conductive hole datum hole;
103) at datum hole inner surface, form conductive layer;
104) by described conductive layer in the copper facing of datum hole inner surface, at the electroplating surfaces with tin of hole copper;
105) remove anti-corrosion protective layer.
The method of above-described circuit board selective electroplating conductive hole, described anti-corrosion protective layer comprises resist ink layer and the polyester film of pasting on resist ink layer, described conductive layer is Organic Conductive Films; Polyester film is in step 103) remove later, resist ink layer is in step 104) remove, resist ink layer carries out etching, removal tin coating after etching completes after removing. later
The method of above-described circuit board selective electroplating conductive hole, described anti-corrosion protective layer is the ink layer of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine, described conductive layer is Organic Conductive Films; The ink layer of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine is in step 104) with sodium hydrate aqueous solution, remove later; Anti-corrosion protective layer carries out etching after removing, and removes unnecessary copper on plate, removal tin coating after etching completes.
The method of above-described circuit board selective electroplating conductive hole, comprises de-smear step, and de-smear step is removed the glue slag in multilayer copper-clad paper tinsel plate datum hole; De-smear step is in step 102) and step 103) between complete.
The method of above-described circuit board selective electroplating conductive hole, in step 101) be included in before on plate face and print photosensitive material, exposure, the rear step that forms required conductive pattern of developing; After completing, etching comprises the step that strips photosensitive material.
The method of above-described circuit board selective electroplating conductive hole, in step 101) comprise before the step of boring location hole and direction hole.
The method of above-described circuit board selective electroplating conductive hole, in step 102) in bore conductive hole datum hole and bore location hole, carry out simultaneously in direction hole.
The method of above-described circuit board selective electroplating conductive hole, described anti-corrosion protective layer is the peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine, described conductive layer is Organic Conductive Films; The peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine is in step 104) remove later; After anti-corrosion protective layer removal, again to plate face dip-coating photosensitive material, after photosensitive material exposure, development, form required conductive pattern; Then, unnecessary copper on etched plate, removes tin coating and photosensitive material after etching completes again.
The method of above-described circuit board selective electroplating conductive hole, described anti-corrosion protective layer is the polyester film of pasting on plate face, and the adhesive of polyester film is silicone rubber adhesive, and described conductive layer is Organic Conductive Films; Polyester film is in step 103) remove later, resist ink layer is in step 104) remove later.
The method of circuit board selective electroplating conductive hole of the present invention, not only greatly saving copper and chemicals, low in the pollution of the environment, and the conductive hole of circuit board can not form the annular copper bound of protrusion, do not need to grind limit, via hole, and circuit board rate of finished products is high.
[embodiment]
Embodiment 1:
Two-sided copper foil covered board production technology, adopts plate face to form after conducting channel figure, applies anti-plate layer, Organic Conductive Films overcoat, and step is as follows:
1) choose the two-sided copper foil covered board of the thick H/H of 1.6MM copper, be cut into 210 * 120mm;
2) choose borehole data, bore location hole and direction hole (the once boring) of 3.175mm; Location hole is for being fixed on drilling machine table top by copper coated foil plate, when guaranteeing to hole copper coated foil plate can not move, positioning; Direction hole is that product is identified direction use in successive process, sees Fig. 1;
3) the clean rear printing photosensitive material of plate face, 75 ℃ of baking 40min in baking oven;
4) exposure, the rear needed conductive pattern of circuit design the 120 ℃ of roasting 0.5H of forming that develop, be shown in Fig. 2;
5) forming on the two-sided copper foil covered board of conductive pattern, the thick quick-drying resist ink of printing one deck approximately 15 μ m, is shown in Fig. 3;
6) on quick-drying resist ink layer, paste one deck polyester film (PET film+acrylic acid series glue is not corroded by Organic Conductive Films liquid medicine to protect resist ink), protection Organic Conductive Films liquid medicine corrosion resist ink layer, is shown in Fig. 4;
7) by circuit design the position boring that need to make the set conductive layer in component side and the back side conduct (secondary drilling gets out the datum hole of conductive hole), see Fig. 5;
8) in datum hole, form organic conductive layers.Cross Organic Conductive Films horizontal production line, at datum hole inner surface, form conductive layer, see Fig. 6;
Organic Conductive Films handling process is: whole hole → oxidation → catalysis; Operating condition and parameter are controlled by table 1, obtain Organic Conductive Films, the about 140nm of organic conductive thicknesses of layers.
Table 1 Organic Conductive Films operating condition
What Organic Conductive Films liquid medicine was used is the Organic Conductive Films film forming agent of Zhuhai Si Meite Electron Material Co., Ltd.
9) throw off polyester film, copper facing in acid copper plating cylinder, and hole copper is electroplated onto to 20-25 μ m and at the electroplating surfaces with tin (resist layer) of hole copper, sees Fig. 7 and Fig. 8;
10) copper facing operating condition is in Table 2
Table 2 electro-coppering formula and operating condition
Copper sulphate |
Sulfuric acid |
Current density |
Time |
70G/L |
190G/L |
1.8-2ASD |
60min |
11) in the 1-3% sodium hydroxide solution under normal temperature state, soak 10-15 and strip resist ink layer second, running water is rinsed well, sees Fig. 9;
12) the unnecessary copper of etching in alkaline copper chloride etching solution, moves back in tin liquid medicine and moves back tin after acidity, sees Fig. 9;
13), in the sodium hydroxide solution of 3-5%, stripping photosensitive material, obtains required double-sided PCB, sees Figure 10;
14) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
15) do thermal shock test and high low-temperature test.
Embodiment 2
Two-sided copper foil covered board production technology, adopts plate face to form after conducting channel figure, applies anti-Organic Conductive Films, anti-plate peelable glue, and step is as follows:
1) choose the two-sided copper foil covered board of the thick H/H of 1.6mm copper, be cut into 210 * 120mm;
2) choose borehole data, bore location hole and direction hole (the once boring) of 3.175mm;
3) the clean rear printing photosensitive material of plate face, 75 ℃ of baking 40min in baking oven;
4) after exposure, development, form the needed conductive pattern of circuit design and roasting 0.5H under 120 ℃ of conditions;
5) forming on the two-sided copper foil covered board of conductive pattern, the anti-Organic Conductive Films liquid medicine that printing one deck approximately 15 μ m are thick, the peelable glue of anti-plate liquid medicine, with 120 ℃ of roasting 0.5H; The corrosion of the performance need ability Organic Conductive Films liquid medicine (85 ℃) of anti-Organic Conductive Films anti-plate liquid medicine, anti-plate peelable glue, can keep out acid electroplating liquid medicine and corrode, and as Shenzhen, Ke Shida company provides, the peelable glue that the trade mark is COS-KB010.Shenzhen Ke Shida CompanyAddress is, 9th floors A districts, 2 of the tenth industrial areas, Gongming Tian Liao community, bright new district, Shenzhen.
6) by the position boring (secondary drilling) that need to make the set conductive layer in component side and the back side conduct in circuit design;
7) in datum hole, form organic conductive layers.Cross Organic Conductive Films horizontal production line, at datum hole inner surface, form conductive layer, process is as the step 8 of embodiment 1);
8) hole copper is thickeied to 20-25 μ m in acid copper plating cylinder, and at the electroplating surfaces with tin (resist layer) of hole copper;
9) remove the peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine;
10) the unnecessary copper of etching in alkaline copper chloride etching solution, moves back in tin liquid medicine and moves back tin after acidity;
11), in the sodium hydroxide solution of 3-5%, stripping photosensitive material, obtains required double-sided PCB;
12) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
13) do thermal shock test and high low-temperature test.
Embodiment 3
Multilayer copper-clad paper tinsel board production technology, adopts plate face to form after conducting channel figure, applies anti-Organic Conductive Films anti-plate peelable glue, and step is as follows:
1) choose the two-sided copper foil covered board of the thick H/H of 1.6MM copper, be cut into 210 * 120mm;
2) choose borehole data, bore location hole and direction hole (the once boring) 1 of 3.175mm;
3) the clean rear printing photosensitive material of plate face, 75 ℃ of baking 40min in baking oven;
4) after exposure, development, form the needed internal layer conductive pattern of circuit design and roasting 0.5H under 120 ℃ of conditions;
5) etching, obtain required internal layer conductive pattern after moving back film;
6) according to design, be pressed into multilayer copper-clad paper tinsel plate;
7) after coating photosensitive material, exposure, development, form the needed conductive pattern of circuit design and under 120 ℃ of conditions, bake 0.5H;
8) forming on the two-sided copper foil covered board of conductive pattern, the anti-Organic Conductive Films liquid medicine that printing one deck approximately 15 μ m are thick, the peelable glue of anti-plate liquid medicine, with 120 ℃ of roasting 0.5H; By the position boring (secondary drilling) that need to make the set conductive layer in component side and the back side conduct in circuit design;
9) walk de-smear flow process, remove brill dirty (bore the heat producing while chewing High Rotation Speed during boring resin or glass fibre are melted to the spot producing) in the hole forming while holing;
De-smear parameter is in Table 3:
(sweller, adhesive remover, nertralizer are provided by Zhuhai Si Meite Electron Material Co., Ltd)
10) cross Organic Conductive Films horizontal production line, make the through hole that need conduct form conductive layer, process is as the step 8 of embodiment 1);
11) hole copper is thickeied to 20-25 μ m in acid copper plating cylinder, and at the electroplating surfaces with tin (resist layer) of hole copper;
12) remove the peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine;
13) the unnecessary copper of etching in alkaline copper chloride etching solution, moves back in tin liquid medicine and moves back tin after acidity;
14), in the sodium hydroxide solution of 3-5%, stripping photosensitive material, obtains required double-sided PCB;
15) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
16) do thermal shock test and high low-temperature test.
Embodiment 4
Two-sided copper foil covered board production technology, is directly coated with anti-plate material, then adopts relief method to complete successive process, and step is as follows:
1) choose the two-sided copper foil covered board of 5 thick H/H of 1.6MM copper, be cut into 210 * 120mm;
A) plate face is coated with anti-Organic Conductive Films liquid medicine after cleaning, (Shenzhen Ke Shida company provides anti-plate liquid medicine peelable glue, the trade mark is the peelable glue of COS-KB010, anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine peelable glue THICKNESS CONTROL are in 20 μ m, and in baking oven, 120 ℃ are toasted 40min;
2) choose borehole data, the disposable through hole that has bored location hole, direction hole and needed conduction;
3) cross Organic Conductive Films horizontal production line, make the through hole that need conduct form conductive layer;
4) hole copper is electroplated onto to 20-25 μ m in acid copper plating cylinder;
5) remove the peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine, expose base material copper face;
6) through 3-5% dilute sulfuric acid clean and mechanical nog plate (dilute sulfuric acid is the oxide of removal base material copper face; Machinery nog plate first effect is the deep layer oxidation of removing base material copper face, impression of the hand etc., second effect is alligatoring base material copper face, increase base material copper surface area, improve the adhesive force of photosensitive material, mechanical nog plate polish-brush wheel material is the soft brush of nylon of the abrasive materials such as silicon carbide-containing); Dip-coating photosensitive material (as the UV-6602 of Shenzhen Shen Lejian Chemical Co., Ltd.), THICKNESS CONTROL is in 15 μ m left and right; 120 ℃ of baking 40min in baking oven;
7) after exposure, development, form the needed conductive pattern of circuit design and roasting 0.5H under 120 ℃ of conditions;
8) the unnecessary copper of etching in acid copper chloride etching liquid;
9) in the 1-3% sodium hydroxide solution under 50 ℃ of states, soak 30 seconds stripping photosensitive material layers, running water is rinsed well; Obtain required double-sided PCB;
10) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
11) do thermal shock test and high low-temperature test.
Embodiment 5
Flexible copper clad foil board production technology, is directly coated with anti-plate material, then adopts relief method to complete successive process, and step is as follows:
1) choose the flexible copper clad foil plate of 5 thick H/H of 0.05mm copper, be cut into 250 * 120mm;
2) plate face is coated with anti-Organic Conductive Films liquid medicine after cleaning, (Shenzhen Ke Shida company provides anti-plate liquid medicine peelable glue, product trade mark COS-KB010), anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine peelable glue THICKNESS CONTROL have in 15 μ m, 120 ℃ of baking 40min in baking oven;
3) choose borehole data, the disposable through hole that has bored location hole, direction hole and needed conduction;
4) cross Organic Conductive Films horizontal production line, make the through hole that need conduct form conductive layer;
5) hole copper is electroplated onto to 20-25 μ m in acid copper plating cylinder;
6) remove the peelable glue of anti-Organic Conductive Films liquid medicine, anti-plate liquid medicine, expose base material copper face;
7) through 3-5% dilute sulfuric acid clean and mechanical nog plate (dilute sulfuric acid is the oxide of removal base material copper face; Machinery nog plate first effect is the deep layer oxidation of removing base material copper face, impression of the hand etc., second effect is alligatoring base material copper face, increase base material copper surface area, improve the adhesive force of photosensitive material, mechanical nog plate polish-brush wheel material is the soft brush of nylon of the abrasive materials such as silicon carbide-containing); Dip-coating photosensitive material (as the UV-6602 of Shenzhen Shen Lejian Chemical Co., Ltd.), THICKNESS CONTROL is in 15 μ m left and right; 120 ℃ of baking 40min in baking oven;
8) after exposure, development, form the needed conductive pattern of circuit design and roasting 0.5H under 120 ℃ of conditions;
9) the unnecessary copper of etching in acid copper chloride etching liquid;
10) in the 1-3% sodium hydroxide solution under 50 ℃ of states, soak 30 seconds stripping photosensitive material layers, running water is rinsed well; Obtain required double-sided PCB;
11) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
12) do thermal shock test and high low-temperature test.
Embodiment 6
Two-sided copper foil covered board production technology, adopts plate face to form after conducting channel figure,, paste polyester film, step is as follows:
1) choose the two-sided copper foil covered board of the thick H/H of 1.6mm copper, be cut into 210 * 120mm;
2) choose borehole data, bore location hole and direction hole (the once boring) of 3.175mm;
3) the clean rear printing photosensitive-ink of plate face, 75 ℃ of baking 40min in baking oven;
4) after exposure, development, form the needed conductive pattern of circuit design and roasting 0.5H under 120 ℃ of conditions;
5) forming on the two-sided copper foil covered board of conductive pattern, paste polyester film (PET film+silicone rubber adhesive, to protect conductive pattern ink not corroded by Organic Conductive Films liquid medicine);
6) by the position boring (secondary drilling) that need to make the set conductive layer in component side and the back side conduct in circuit design;
7) in datum hole, form organic conductive layers.Cross Organic Conductive Films horizontal production line, at datum hole inner surface, form conductive layer, process is as the step 8 of embodiment 1);
8) hole copper is thickeied to 20-25 μ m in acid copper plating cylinder, and at the electroplating surfaces with tin (resist layer) of hole copper;
9) remove polyester film;
10) the unnecessary copper of etching in alkaline copper chloride etching solution, moves back in tin liquid medicine and moves back tin after acidity;
11), in the sodium hydroxide solution of 3-5%, stripping photosensitive-ink, obtains required double-sided PCB;
12) do conduction on off test, without the non-conductive phenomenon of via hole, 100% coincident circuit designing requirement;
13) do thermal shock test and high low-temperature test.
The method of the printed circuit board (PCB) selective electroplating conductive hole of the above embodiment of the present invention, first by figure, to shift not boring on the copper coated foil plate of via, produce board circuit figure, bore again via and hole in piece part, then crossing Organic Conductive Films makes non-conduction hole form the re-plating shaping of energising hole, or to the anti-Organic Conductive Films of copper coated foil plate surface coverage one deck of not holing, anti-plate liquid medicine peelable glue, rear brill via, after Organic Conductive Films, make non-conduction hole form energising hole electro-coppering, then doing figure shifts, the above embodiment of the present invention is when electroplating via hole copper, cause is to the no longer electro-coppering of former Copper Foil on plate, to the thick thru-hole electroplating thickening of the certain copper of needs, the above embodiment of the present invention has kept the thick uniformity of copper of former Copper Foil, while making precision thin circuit board, not affected by the factor of copper electroplating layer became uneven, make precision thin circuit easier, circuit precision is higher, while making circuitous pattern, be subject to etch effects factor little, reduced because of scrapping that etching factor causes, reduce costs and save material.The above embodiment of the present invention is when to copper coated foil plate thru-hole electroplating, the total surface area of copper coated foil plate via is approximately the 10%--20% of board surface area, hole copper thickness while more easily making thru-hole electroplating reaches the hole copper thickness needing, the 15%--20% when phosphor-copper consuming when the above embodiment via of the present invention hole copper is electroplated also only has existing technique copper coated foil plate plate face or electroplates circuit pattern and via, the above embodiment of the present invention can save a large amount of electric energy, can save phosphor-copper and the power consumption for plating of nearly 85% left and right, reduce production costs, be beneficial to environmental protection and meet recycling economy production feature.
What is more important, the above embodiment of the present invention aperture copper when to copper coated foil plate via Direct Electroplating is equally smooth with plate face copper, can not form the annular copper bound protruding at the two ends of conductive hole, not need to grind limit, conductive hole hole, the rate of finished products of circuit board greatly improves.