CN103985692A - Ac-dc电源电路的封装结构及其封装方法 - Google Patents
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Abstract
本发明涉及一种AC-DC电源电路的封装结构,包括引线框架,控制IC芯片、输出开关管芯片、高压启动电阻均粘接在引线框架的基岛上且与引线框架电性连接,控制IC芯片、输出开关管芯片、高压启动电阻与引线框架通过包封塑料包封固化。本发明还公开了一种AC-DC电源电路的封装结构的封装方法。本发明采用的控制IC芯片相对于采用高压制造工艺的IC芯片价格便宜,降低了IC芯片的成本;本发明电路在应用时,PCB板外围搭配的器件较少,首先减少了应用的成本,其次减小了PCB板的体积,有利于产品的小型化,再者也提高了应用时的生产效率。
Description
技术领域
本发明涉及集成电路封装技术领域,尤其是一种AC-DC电源电路的封装结构及其封装方法。
背景技术
目前,LED照明领域使用的AC-DC电源电路基本采用高压制造工艺的IC芯片来封装,但是这种电路存在着如下缺点:第一,采用高压制造工艺的IC芯片,由于工艺比较复杂,芯片制造成本较高;第二,采用高压制造工艺的IC芯片封装的AC-DC电源电路在应用时PCB板外围搭配的器件较多,首先导致应用成本较高,其次导致PCB板体积较大,不利于产品的小型化,再者也影响了应用时的生产效率。
发明内容
本发明的首要目的在于提供一种体积小、成本低、提高生产线效率的AC-DC电源电路的封装结构。
为实现上述目的,本发明采用了以下技术方案:一种AC-DC电源电路的封装结构,包括引线框架,控制IC芯片、输出开关管芯片、高压启动电阻均粘接在引线框架的基岛上且与引线框架电性连接,控制IC芯片、输出开关管芯片、高压启动电阻与引线框架通过包封塑料包封再后固化。
所述引线框架的一侧上设置供控制IC芯片粘接的小基岛,小基岛的外围布置第一、二、三、四引脚,小基岛与第二引脚一体成型;所述引线框架的另一侧上设置供输出开关管芯片粘接的大基岛,大基岛的外围布置第五、六、七、八引脚,大基岛与第五、六、七、八引脚一体成型;所述小基岛、大基岛之间布置中间引脚,高压启动电阻的一端粘接在大基岛上,另一端粘接在中间引脚上。
所述包封塑料采用环氧树脂。
所述控制IC芯片与输出开关管芯片之间、所述控制IC芯片与中间引脚之间、所述控制IC芯片与第一、二、三、四引脚之间均通过键合导线连接。
所述控制IC芯片、输出开关管芯片、高压启动电阻均通过芯片粘接剂粘接在引线框架的基岛上,所述芯片粘接剂为银胶。
所述键合导线采用金线或铜线。
本发明的另一目的在于提供一种AC-DC电源电路的封装结构的封装方法,该方法包括下列顺序的步骤:
(1)利用自动粘片机将控制IC芯片、输出开关管芯片、高压启动电阻通过芯片粘接剂粘接在引线框架的基岛上;
(2)利用自动键合机使控制IC芯片与输出开关管芯片、中间引脚、第一、二、三、四引脚之间电性连接;
(3)利用注塑压机对粘接有控制IC芯片、输出开关管芯片和高压启动电阻的引线框架进行包封,然后再后固化。
将粘接好控制IC芯片、输出开关管芯片和高压启动电阻的引线框架放入充有氮气的烘箱内进行高温烘烤,使芯片粘接剂固化,再进行自动键合。
在包封后固化后,利用电镀机将引线框架外侧的引脚镀上锡层,锡层厚度为5~15um。
由上述技术方案可知,本发明采用的控制IC芯片相对于采用高压制造工艺的IC芯片价格便宜,降低了IC芯片的成本;本发明电路在应用时,PCB板外围搭配的器件较少,首先减少了应用的成本,其次减小了PCB板的体积,有利于产品的小型化,再者也提高了应用时的生产效率。
附图说明
图1为本发明中引线框架的结构示意图;
图2为本发明中控制IC芯片、输出开关管芯片和高压启动电阻粘接在引线框架后的示意图;
图3为本发明的键合打线示意图;
图4为本发明的封装外形俯视图;
图5为本发明的封装外形侧视图;
图6为本发明的封装外形正视图。
具体实施方式
一种AC-DC电源电路的封装结构,包括引线框架1,控制IC芯片5、输出开关管芯片6、高压启动电阻7均粘接在引线框架1的基岛上且与引线框架1电性连接,控制IC芯片5、输出开关管芯片6、高压启动电阻7与引线框架1通过包封塑料包封再后固化,如图1至6所示。
如图2所示,所述引线框架1的一侧上设置供控制IC芯片5粘接的小基岛2,小基岛2的外围布置第一、二、三、四引脚,第一、二、三、四引脚分别对应图2中的PIN1、PIN2、PIN3、PIN4,小基岛2与第二引脚一体成型;所述引线框架1的另一侧上设置供输出开关管芯片6粘接的大基岛3,大基岛3的外围布置第五、六、七、八引脚,第五、六、七、八引脚分别对应图2中的PIN5、PIN6、PIN7、PIN8,大基岛3与第五、六、七、八引脚一体成型;所述小基岛2、大基岛3之间布置中间引脚4,高压启动电阻7的一端粘接在大基岛3上,另一端粘接在中间引脚4上。所述控制IC芯片5、输出开关管芯片6、高压启动电阻7均通过芯片粘接剂粘接在引线框架1的基岛上,所述芯片粘接剂为银胶。
如图3所示,所述控制IC芯片5与输出开关管芯片6之间、所述控制IC芯片5与中间引脚4之间、所述控制IC芯片5与第一、二、三、四引脚之间均通过键合导线连接,所述键合导线采用金线或铜线。
本发明在封装时,首先,利用自动粘片机将控制IC芯片5、输出开关管芯片6、高压启动电阻7通过芯片粘接剂粘接在引线框架1的基岛上,将粘接好控制IC芯片5、输出开关管芯片6和高压启动电阻7的引线框架1放入充有氮气的烘箱内进行高温烘烤,使芯片粘接剂固化,再进行自动键合;其次,利用自动键合机使控制IC芯片5与输出开关管芯片6、中间引脚4、第一、二、三、四引脚之间电性连接;最后利用注塑压机对粘接有控制IC芯片5、输出开关管芯片6和高压启动电阻7的引线框架1进行包封,然后再后固化,所述包封塑料采用环氧树脂,本发明中的包封材料为汉高华威的KL4000-1TF型号塑封料,该塑封料的后固化温度为175℃,需要加热4个小时;在包封后固化后,利用电镀机将引线框架1外侧的引脚镀上锡层,锡层厚度为5~15um,图6两端引出的引线是镀锡的引脚;通过自动激光打标机,在塑封体表面打上产品型号、批号等信息;通过自动切筋打弯机,对整个封装结构进行切筋打弯成型。
综上所述,本发明将控制IC芯片5、输出开关管芯片6和高压启动电阻7封装在一起,相对于采用高压制造工艺的IC价格便宜,且减少了PCB板外围器件和体积,降低了成本; 便于生产,提高了生产效率。
Claims (9)
1.一种AC-DC电源电路的封装结构,其特征在于:包括引线框架,控制IC芯片、输出开关管芯片、高压启动电阻均粘接在引线框架的基岛上且与引线框架电性连接,控制IC芯片、输出开关管芯片、高压启动电阻与引线框架通过包封塑料包封再后固化。
2.根据权利要求1所述的AC-DC电源电路的封装结构,其特征在于:所述引线框架的一侧上设置供控制IC芯片粘接的小基岛,小基岛的外围布置第一、二、三、四引脚,小基岛与第二引脚一体成型;所述引线框架的另一侧上设置供输出开关管芯片粘接的大基岛,大基岛的外围布置第五、六、七、八引脚,大基岛与第五、六、七、八引脚一体成型;所述小基岛、大基岛之间布置中间引脚,高压启动电阻的一端粘接在大基岛上,另一端粘接在中间引脚上。
3.根据权利要求1所述的AC-DC电源电路的封装结构,其特征在于:所述包封塑料采用环氧树脂。
4.根据权利要求2所述的AC-DC电源电路的封装结构,其特征在于:所述控制IC芯片与输出开关管芯片之间、所述控制IC芯片与中间引脚之间、所述控制IC芯片与第一、二、三、四引脚之间均通过键合导线连接。
5.根据权利要求2所述的AC-DC电源电路的封装结构,其特征在于:所述控制IC芯片、输出开关管芯片、高压启动电阻均通过芯片粘接剂粘接在引线框架的基岛上,所述芯片粘接剂为银胶。
6.根据权利要求4所述的AC-DC电源电路的封装结构,其特征在于:所述键合导线采用金线或铜线。
7.根据权利要求1至6中任一项所述封装结构的封装方法,该方法包括下列顺序的步骤:
(1)利用自动粘片机将控制IC芯片、输出开关管芯片、高压启动电阻通过芯片粘接剂粘接在引线框架的基岛上;
(2)利用自动键合机使控制IC芯片与输出开关管芯片之间、控制IC芯片与中间引脚之间、控制IC芯片与第一、二、三、四引脚之间均通过键合导线连接;
(3)利用注塑压机对粘接有控制IC芯片、输出开关管芯片和高压启动电阻的引线框架进行包封,然后再后固化。
8.根据权利要求7所述的封装方法,其特征在于:将粘接好控制IC芯片、输出开关管芯片和高压启动电阻的引线框架放入充有氮气的烘箱内进行高温烘烤,使芯片粘接剂固化,再进行自动键合。
9.根据权利要求7所述的封装方法,其特征在于:在包封后固化后,利用电镀机将引线框架外侧的引脚镀上锡层,锡层厚度为5~15um。
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