CN103952845B - Moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof - Google Patents

Moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof Download PDF

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Publication number
CN103952845B
CN103952845B CN201410052915.7A CN201410052915A CN103952845B CN 103952845 B CN103952845 B CN 103952845B CN 201410052915 A CN201410052915 A CN 201410052915A CN 103952845 B CN103952845 B CN 103952845B
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yarn
fabric
pin
moisture absorption
finished product
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CN103952845A (en
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周用民
胡萍
张建武
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Wuhan LoveGod Knitting Industry Co., Ltd.
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WUHAN LOVEGOD HIGH-LEVEL DRESS & ADORNMENTS Co Ltd
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Priority to CN201410052915.7A priority Critical patent/CN103952845B/en
Publication of CN103952845A publication Critical patent/CN103952845A/en
Priority to EP15748772.9A priority patent/EP3109353B1/en
Priority to PCT/CN2015/070619 priority patent/WO2015120760A1/en
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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04—Blended or other yarns or threads containing components made from different materials
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/24—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00—Physical properties
    • D10B2401/02—Moisture-responsive characteristics
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0111—One hairy surface, e.g. napped or raised
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00—Details of fabric structure established in the fabric forming process
    • D10B2403/01—Surface features
    • D10B2403/011—Dissimilar front and back faces
    • D10B2403/0114—Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments

Abstract

The invention discloses one and there is moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof.This fabric is woven by the first yarn, the second yarn, the 3rd yarn and the 4th yarn and forms, wherein: the first yarn be one or more in fiber crops, wool or cashmere and cotton fiber with the regenerated celulose fibre type blended yarn of regenerated celulose fibre blending or grow fine yarn for regenerated cellulose or be regenerated cellulose staple fibre yarn; Second yarn is the modified polyester fiber yarn of noncircular cross section; 3rd yarn is the cotton fiber type blended yarn of one or both and cotton fiber blending in polyester staple fibers or polyacrylonitrile fibre or is cotton yarn; 4th yarn is polyurethane fiber yarn.This fabric moisture absorption heating value exceedes national standard, and the excellent and insulation rate of Moisture absorbing & quick drying property is up to state standards, and fabric of the present invention also has comfortable elasticity and the soft fine and smooth feel of skin surface.Meanwhile, its preparation method technique is simple, easy to operate.

Description

Moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof
Technical field
The invention belongs to knitwear fabric technical field, specifically refer to a kind of moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof.
Background technology
In recent years, the developing trend of China's hosiery industry mainly concentrates on the application of new material fiber, the popularization of Advanced Spinning Technologies, the application of energy-conserving and environment-protective staining technique and industrialization and informationalized two and changes the aspects such as integration technology application, around these developing trends, there has been significant progress progress in each knitting enterprise from hardware to software, mainly comprises the utilization of all kinds of new technology, new technology, new equipment, novel environment friendly dye addictive, new control device, new quality standard.
Along with people's living standard ground progressively improves, the Thermal Synthetic of people to the knitwear comfort property that wets also been proposed higher requirement." moisture absorption heating knitted underwear " standard of being promulgated by the Ministry of Industry and Information Technology of the People's Republic of China (PRC) is since in December, 2010 implements, moisture absorption heating value can reach yarn that the knit fabric of this standard-required is mostly main blending with the hygroscopic heating fibers EKS raw material of Japanese Toyo Boseki K.K and carry out braiding and complete, fiber due to its blending is mostly polyacrylonitrile raw material, but its pilling performance is poor, and long-time dressing can affect the outward appearance of ready-made clothes fabric.How to break through the raw material technology barriers of Japan, utilize the moisture absorption heating fabric that the chemical fibre raw material new product development of domestic existing natural material, regenerated celulose fibre and maturation is brand-new extremely urgent.The knitwear fabric applying to dressing next to the skin at present mostly adopts the raw yarn of natural cellulose fibre, protein fibre and the regenerated celulose fibres such as cotton, model, viscose glue, woollen and cashmere, mulberry silk, crudefiber crop and blending thereof, there is the function of natural moisture absorption antibacterial thermal insulating skin care, auxiliary in the importing of elastomeric polyurethane fiber yarn, knitwear is provided with than the better slimming effect of tatting ready-made clothes and freely unfolds function.But there is the problem led wet moisture releasing and be short of power in these fabrics, long-time dressing, athletic meeting is perspired and is adsorbed on fabric a little, a large amount of sweat can not get timely discharge, the sweat cannot discharged in time when human body exercise amount minimizing or transfixion sticks and can produce clammy sense with it, and comfort property is poor.And, evaporation rate and vapor transfer rate are two characteristic indexs evaluated fabric rapid-drying properties, evaporation rate and the vapor transfer rate of fabric entirety that what they characterized is all, to in fabric, the otherness of outer two-layer rapid-curing cutback performance cannot characterize separately, and realistic situation is development of knitted fabric personnel investigated a large amount of hydroscopic fast-drying products, major part product is the skin that the very fast nexine through fabric of sweat transfers to fabric, the quick-drying performance of nexine is much larger than the skin of fabric, reach sweat fast transfer from the inside to surface in this way thus reach the dry and comfortable object of continuous skin.But the exploitation of these fabrics is mostly confined to the exploitation of motion knit fabric product, seldom this theory is used for the exploitation to knitted anderwear fabric.In addition, must not lower than the requirement of 30% standard about warming knitted underwear insulation rate in order to reach country, the weaving process that warming knitted underwear on the market adopts air layer wired mostly, the polyester fiber low-stretch yarn of fabric elasticity difference and the long-time wired layer of dressing can come outbreak out pilling, has a strong impact on outward appearance and the wearability of underwear.Except the defect such as poor flexibility and pilling, the breathable moisture permeability extreme difference of this kind fabric, easily produces strong feeling of oppression and heat and clammy sense during dressing.
Summary of the invention
The object of the invention is to provide one to have moisture absorption heating quick-drying moisturizing thermal fabric, this fabric moisture absorption heating value is considerably beyond national standard requirement, excellent and the insulation rate of Moisture absorbing & quick drying property reaches the requirement of country about warming knitted underwear standard, meanwhile, fabric of the present invention also has comfortable elasticity and the soft fine and smooth feel of skin surface.
For achieving the above object, moisture absorption heating quick-drying moisturizing thermal fabric of the present invention, its special character is, it is woven by the first yarn, the second yarn, the 3rd yarn and the 4th yarn four kinds of yarns and forms, wherein: the first yarn is that one or more in fiber crops, wool or cashmere and cotton fiber are with the regenerated celulose fibre type blended yarn of regenerated celulose fibre blending or grow fine yarn for regenerated cellulose or be regenerated cellulose staple fibre yarn; Second yarn is the modified polyester fiber yarn of noncircular cross section; 3rd yarn is the cotton fiber type blended yarn of one or both and cotton fiber blending in polyester staple fibers or polyacrylonitrile fibre or is cotton yarn; 4th yarn is polyurethane fiber yarn.
Preferably, the modified polyester fiber yarn in the modified polyester fiber yarn of described noncircular cross section to be cross section be cross section, Y type cross section or ∞ type cross section.
Further preferably, described fabric is the three-decker of skin, intermediate layer, nexine formation, described skin is woven by the first yarn and the 4th yarn and forms, described intermediate layer is made up of weaving with the 4th yarn of the second yarn, and described nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.
Again further preferably, in described regenerated celulose fibre type blended yarn, according to percentage by weight, regenerated celulose fibre accounts for 50 ~ 80%.In described cotton fiber type blended yarn, according to percentage by weight, cotton fiber accounts for 60 ~ 90%.
The preparation method of moisture absorption heating quick-drying moisturizing thermal fabric of the present invention, its special character is: it comprises the following steps successively:
1) the first yarn, the second yarn, the 3rd yarn and the 4th yarn raw material is selected according to designed fabric;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank;
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along cuing open width line;
4) the fabric blank be up to the standards is loaded cloth car by package debatching, then meet Shu and become sequential like;
5) fabric blank car load being connected Shu carries out pre-setting, and pre-setting temperature is 170 ~ 200 DEG C, the speed of a motor vehicle 15 ~ 25m/min, and overfeeding cloth doses is 15 ~ 40%;
6), according to joining the fabric blank weight of cylinder and bath raio is intake to dye vat, after the fabric blank that pre-setting is good enters cylinder, being stitched into by leftover of bolt of cloth cloth tail can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the good fabric blank of cylinder;
8) dyeing liquor is adopted to dye to the modified polyester fiber yarn in non-round cross section in the good fabric semi-finished product of dyeing and finishing pre-treatment;
9) employing reduction cleaning liquid carries out reduction cleaning to the fabric semi-finished product after dyeing, and during reduction cleaning, temperature controls is 85 ~ 100 DEG C, temperature retention time controls to be 15 ~ 30min;
10) drained by reduction cleaning liquid, then intake and carry out heat to fabric semi-finished product and wash, described heat washes temperature, and to control be 85 ~ 98 DEG C, temperature retention time controls to be 10 ~ 20min, after cleaning, then cold wash 10 ~ 20min of intaking;
11) fabric other fibers half-finished are dyeed again;
12) cold wash and pickling are carried out to the fabric semi-finished product again dyeed;
13) then fabric semi-finished product are soaped and cold wash again, until dyestuff loose colour is cleaned;
14) then to hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence;
15) wharf's pavement quality is carried out after fabric semi-finished product being dried;
16) carry out multiple sizing to the fabric semi-finished product that plucking has been got well, obtain fabric light base, multiple setting temperature is 150 ~ 160 DEG C, and the speed of a motor vehicle is 15 ~ 25m/min, and overfeeding cloth doses is 25 ~ 50%;
17) gained fabric light base is examined full rolling warehouse-in.
Preferably, described step 2) in, looming weaving method is:
First and the 4th the yarn mode inlet wire that adopts upper pin to go out full pin single knit form the skin of fabric; Second yarn and the 4th yarn take lower pin one to go out half pin lopping braiding and upper pin one goes out the double knitting mode inlet wire braiding of half pin tuck knitting every one every one, and the 3rd yarn adopts lower pin one to go out half pin one side inlet wire braiding every one; Wherein: on the second yarn and the 4th yarn, pin one goes out every one the intermediate layer that half pin tuck knitting part forms fabric: under the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one goes out every one the nexine that half pin lopping knitted parts forms fabric jointly; Or:
First and the 4th the yarn mode inlet wire that adopts lower pin to go out full pin single knit form the skin of fabric; Second yarn and the 4th yarn take pin one to go out half pin lopping braiding and lower pin one goes out the double knitting mode inlet wire braiding of half pin tuck knitting every one every one, and the 3rd yarn adopts upper pin one to go out half pin one side inlet wire braiding every one; Wherein: under the second yarn and the 4th yarn, pin one goes out every one the intermediate layer that half pin tuck knitting part forms fabric: on the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one goes out every one the nexine that half pin lopping knitted parts forms fabric jointly.
Preferably, described step 6) in, bath raio is 1:5 ~ 15.
Further preferably, described step 8) in, during dyeing, the temperature of dyeing liquor controls to be 110 ~ 130 DEG C, and temperature retention time is 20 ~ 45min, and the speeds control of dyeing liquor heating-cooling is 0.5 ~ 1 DEG C/min.Described dyeing liquor is mixed by DISPERSE DYES and color additive, and wherein color additive comprises the chelated dispersants that content is 0.5 ~ 1.5g/L, and content is the high temperature levelling agent of the anti-creasing agent of 0.5 ~ 2g/L, content 0.5 ~ 1g/L, and content is the acetic acid of 0.5 ~ 1g/L.
Still more preferably, in step 9, reduction cleaning liquid used is the mixed liquor of anti-creasing agent, sodium dithionite and soda ash solution, and wherein anti-creasing agent content is 1 ~ 2g/L, hydrosulfurous acid sodium content is 0.5 ~ 1g/L, soda content is 0.5 ~ 2g/L.
Again further preferably, described step 14) in, hydrophilic softener consumption is wait to contaminate 0.5 ~ 2% of fabric blank weight, and hydrophily consistent lubricant essence consumption is wait to contaminate 3 ~ 5% of fabric blank weight.
Also further preferably, described step 14) in, before hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence, first pickling 10 ~ 20min is carried out to fabric semi-finished product.
Also further, described step 13) in, when soaping, soaping agent used is the mixture of detergent and chelated dispersants two kinds of auxiliary agents, and in soaping agent, detergent content is 1 ~ 3g/L, and chelated dispersants content is 1 ~ 2g/L.
Moisture absorption heating quick-drying moisturizing thermal fabric moisture absorption heating of the present invention, hydroscopic fast-drying, moisturizing, warming principle are as follows:
Moisture absorption heating principle: the selection with hygroscopic moisture absorption heating fabric component must possess better hydrophily or stronger wicking wet guiding function, raw material selected by the present invention is to be rich in the regenerated celulose fibre of more hydrophilic radical and cotton fiber for main raw material, and gained fabric inherently has good water absorbing properties.Modified polyester fiber yarn when non-prototype cross sections such as the cross section selected further, Y type cross section or ∞ type cross sections has the specific area larger than the polyester fiber yarn of common circular section and specific surface energy, there is stronger wicking wet guiding function, thus make the water absorption rate index of fabric finished product reach national standard requirement or more.But it is exactly not necessarily the fabric of moisture absorption heating that fabric only has water absorption rate index up to standard, the present invention is when weaving, the the first yarn raw material taking regenerated celulose fibre as main component is mainly placed on the skin of fabric, the 3rd yarn raw material based on cotton fiber is placed on the nexine of fabric, the transfer movement that after such fabric moisture absorption, hydrone can produce from the inside to the outside because of hygroscopicity difference in fabric inside, hydrone moves strenuous exercise in the not stall of fabric inside just can produce integral heat and partial heat, and kinetic transformation becomes heat energy to play heating functioin.Finally that fabric must possess adequate thickness that trap heat scatters and disappears or the more degree of hollowness of internal memory and still air, the mode that the present invention adopts the first yarn and the 4th yarn to go out full pin single knit forms the skin of fabric, outer fabric relative close, thus scatter and disappear for effective trap heat and create condition, the 3rd yarn one is adopted to go out every one the main component that mode single knit that half pin do not add the polyurethane fiber yarn of the 4th yarn forms fabric nexine, fabric is relatively sparse, the ball woll napping of adding later process produces many slight void, the more still air of internal memory, the heat energy that such hygroscopic moisture molecule conversion of motion becomes just not easily scatters and disappears, the most promotion temperature value of moisture absorption and average intensification value will be up to state standards requirement.
Hydroscopic fast-drying principle: China's national standard is to the sign of moisture pick-up properties mainly following three indexs: water absorption rate, and drip diffusion time and measure wicking height; Following two indexs are mainly contained to the sign of quick-drying performance: evaporation rate and vapor transfer rate.But the sign of above-mentioned five indices to Moisture absorbing & quick drying property has some limitations, and can only characterize the Moisture absorbing & quick drying property of monoblock fabric, then cannot characterize the difference of the inside and outside layer Moisture absorbing & quick drying property of fabric.There is some difference for the raw material official regain that fabric innner and outer of the present invention layer uses, nexine fabric is also hydrophilic, but weighted average official regain is relatively little, the hydrophilic and weighted average official regain of outer shell fabric is much larger than the weighted average official regain of nexine fabric.The quick-drying of nexine fabric is not by means of only the natural evaporation quick-drying channel on top layer, can also by the strong force moisture absorption effect channel of outer shell fabric, make the moisture of nexine moisture absorption be quickly transferred to skin through the wicking wetness-guiding layer of centre and spread rapidly, thus the quick-drying performance reaching nexine is obviously better than skin.
Moisturizing principle: the intermediate layer of fabric is that the modified polyester fiber yarn in the second non-round cross section of yarn and the 4th yarn polyurethane fiber yarn Co-knit are formed, the modified polyester fiber yarn because of non-round cross section has larger specific area and thus has stronger wicking and lead wet effect.It is two-way that wet effect is led in this wicking, both can, from the nexine outer layers hydrofuge of fabric, also can lead wet to nexine from the skin of fabric.The outer raw material weighted average official regain of fabric of the present invention is large, raw material itself is containing a large amount of hydrophilic radical, be aided with the hydrophily soft finish of Final finishing, thus there is the effect of flutterring more by force and catching water in air molecule, when there is a certain amount of hydrone in air, the skin of fabric will adsorb a large amount of hydrones, and leads through the intermediate layer of fabric the nexine wet to fabric, thus reach moisture equilibrium at dry side, reach the object of moisturizing delaying human body caducity.Human body a large amount of sweat can be transferred to rapidly the skin of fabric when discharging, the skin of fabric because of the evaporation rate of a large amount of hydrophilic radical moisture relatively slow, the moisture of outer field abundance is that nexine moisturizing creates condition.When human body skin becomes drying, outer can flutter the moisture caught or also do not have enough time completely to evaporate the moisture of volatilization from the storage of moisture absorption is before wet from air, lead wet in the hope of reaching moisture equilibrium at dry side by the two-way wet guiding function in the intermediate layer of fabric to the nexine of fabric, thus reach moisturizing object.
Warming principle: the hollow design of fabric institutional framework is not obvious to the lifting of the fabric insulation rate of band polyurethane fiber, and adopts the ball woll of fabric nexine to design, the lifting highly significant of insulation rate.A large amount of slight void can be produced by the nexine of fabric after ball woll, the a large amount of still air of internal memory, add the importing of outer polyurethane fiber yarn, outer fabric relative close, the flowing of effective prevention air between human body and outer fabric layer, reaches the object significantly promoting fabric insulation rate by the recoverable amount of a large amount of still air.The present invention makes fabric nexine produce much small space by the postfinishing process of nexine ball woll, the a large amount of still air of internal memory in slight void, be aided with outer first and the 4th yarn go out the weaving mode of full needle knitting, because the 4th yarn is that polyurethane fiber yarn has good elasticity and shrinkage, outer fabric becomes relative close because going out the importing of full pin and the 4th line, effective iris action can be played to scattering and disappearing of body heat, thus reach warming object.
For realize the fabric of the present invention's design there is moisture absorption heating quick-drying and the warming function of moisturizing, the design of knitting artwork is based on following principle: one, play moisture absorption and the quick-drying performance of each raw material components to greatest extent, especially from the performance of the nexine outer layers hydrofuge of fabric.The present invention adopts the 3rd yarn not add polyurethane fiber yarn, upper pin or lower pin one go out the inlet wire single knit mode of half pin every one, more sparse after making the structure ball woll of fabric, be conducive to nexine moisture-inhibiting and quick-drying, the skin of fabric adopts the first and the 4th pin under yarn or upper pin to go out the weaving manner of full pin, fabric relative close, is more conducive to outwards transfer and the gathering fast of nexine moisture.Two, under the prerequisite not affecting each raw material components hydrophilicity, by the optimal design of weaving process, the ratio changing each component reaches the weighted average regain reducing nexine fabric to greatest extent, increases the weighted average regain of each component of outer shell fabric.Organizational structure design of the present invention takes upper pin or lower pin one to go out half pin lopping braiding every one by employing second yarn and the 4th yarn, corresponding lower pin or upper pin one go out the mode of half pin tuck knitting every one, participate in the design of nexine and intermediate layer fabric, do not participate in the design of outer fabric, the weighted average official regain of each component of fabric nexine effectively can be reduced like this because the official regain of modified polyester fiber low-stretch yarn is low, do not affect and reduce the weighted average official regain of outer each component, more contribute to the moisture-inhibiting wet-guide quick-drying of nexine.Three, more to be conducive to nexine ball woll napping, also will take into account the principle that the root gripping ball woll does not fall hair simultaneously.The present invention passes through the priority Reasonable adjustment design to respectively entering yarn way when looming weaving, the theory of flexible Application knitting engineering discipline field relevant coils index, the 3rd yarn napping that the machine manufacture of making obtains becomes turn coil to become very long to be convexly very greatly beneficial to Final finishing ball woll napping at fabric face, the second yarn pinning the participation nexine structure of napping the 3rd yarn coil root becomes turn coil to become very little with the 4th yarn to fall in, so as not to scratch during ball woll it and have influence on the performance of pinning function and the phenomenon producing hair.3rd yarn can be fixed on a kind of knitting needle and go out half pin single knit, also can two kinds of knitting needle wheel outflow half pin single knit.Each road first yarn and the 4th yarn go out full pin single knit and the 3rd yarn goes out half pin single knit, corresponding design one tunnel second yarn and the 4th yarn one must go out pin lopping braiding every half pin, the knitting needle one of another dish corresponding goes out in half pin tuck knitting every one, the outer double knitting connected, the knitting needle that the knitting needle of this road double knitting participation lopping braiding and the 3rd yarn go out half pin single knit is same knitting needle, the coil formed to make the lopping of this double knitting firmly pins the root that the 3rd yarn forms coil, create conditions for not falling hair after subsequent handling ball woll.Four, fabric must have the principle of Comfortable elastic.In order to make fabric, there is better comfortable elasticity, the organizational structure design of fabric of the present invention does not import except polyurethane fiber yarn except wanting the yarn way of entering of the 3rd yarn of ball woll napping, other enter yarn way and all introduce or import polyurethane fiber yarn, polyurethane fiber yarn has excellent tensile property and recoverability, the yarn way of entering of the 3rd yarn of ball woll napping does not import polyurethane fiber yarn and will be beneficial to subsequent handling ball woll, will ensure the ball woll napping enough flexible basis of fabric not having influence on again nexine like this.
Simultaneously in preparation method, adopt after having contaminated modified polyester fiber containing DISPERSE DYES and auxiliary agent dyeing liquor, especially reduction cleaning operation is had to pass through after having contaminated middle dark color, main purpose is in order to stick in dyestuff loose colour on modified polyester fiber and the DISPERSE DYES after removing high temperature distillation sticks in loose colour on other raw materials, thus promotes the dyeing COLOR FASTNESS of whole fabric.To carry out after reduction cleaning is complete that heat is washed, cold wash, for the dyeing of subsequent handling to regenerated celulose fibre, cotton fiber and other fibers is ready.Adopt REACTIVE DYES or other dye well auxiliary agents, according to fabric blank also undyed component choose reasonable dyeing curve dye to carrying out regenerated celulose fibre, cotton fiber and other fibers with upper fabric semi-finished product.Cold wash and pickling is carried out after dyeing, slowly add cold water cooling to cylinder body, discharge water while cooling, discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the complete rear soaping agent of pickling is soaped, remove all dyestuff loose colours to greatest extent to the greatest extent, until dyestuff loose colour is cleaned, then cold water cooling is slowly added, discharge water clean after enter a cylinder water-cooled again and wash, a cylinder water is entered by the water required by bath raio again after cold wash, by loose colour by soap and again cold wash clean after fabric semi-finished product on hydrophilic softener and to upper hydrophily consistent lubricant essence.Fabric semi-finished product after cleaning do not go out cylinder, add hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 20 ~ 30min under normal temperature.Before adding hydrophilic softening agent and hydrophily consistent lubricant essence, weak acid can be adopted to carry out pickling 10 ~ 20min to fabric semi-finished product, regulate the pH value of dye liquor between 4.5 ~ 6, dye liquor is made to be faintly acid, because hydrophilic softener and hydrophily consistent lubricant essence cross soft hydrophilic soft effect meeting better to cloth cover under mild acid conditions.Upper hydrophilic softener is for the polyester staple fibers hydrophily soft finish in the non-round modified poly ester yarn of the second yarn or the 3rd yarn; Upper hydrophily consistent lubricant essence is for the cotton fiber in the 3rd yarn, the first yarn or the fiber crops in the first yarn, wool or cashmere and the soft finish of regenerated celulose fibre hydrophily.Cloth cover requirement after hydrophilic soft treatment is soft, hydrophilic effect is excellent and the fluffy principle being conducive to the ball woll napping of subsequent handling of cotton fiber, the fabric semi-finished product stretching preshrunk dryer that hydrophilic treatment has been got well is dried, to napper plucking on the fabric semi-finished product of having dried, longer and the uniform and smooth good hand touch of plucking effect requirements, plucking operation is directly connected to the texture of fabric and reaching of fabric insulation rate index.Finally carry out multiple sizing to the fabric finished product that plucking has been got well, the temperature of multiple sizing must not more than 160 DEG C, in order to avoid the DISPERSE DYES molecule on polyester fiber again distils and freely forms loose colour and reduce the dyeing COLOR FASTNESS of fabric.
Accompanying drawing explanation
Fig. 1 is the weaving schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 2 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 3 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 4 is the weaving schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 5 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 6 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 7 is the weaving schematic diagram of fabric looming weaving described in embodiment 3.
Fig. 8 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 3.
Fig. 9 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 3.
Figure 10 is the weaving schematic diagram of fabric looming weaving described in embodiment 4.
Figure 11 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 4.
Figure 12 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 4.
Figure 13 is the weaving schematic diagram of fabric looming weaving described in embodiment 5.
Figure 14 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 5.
Figure 15 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 5.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the preparation method to moisture absorption heating quick-drying moisturizing thermal fabric of the present invention is described in further detail.
Embodiment 1
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, woven by four kinds of yarns and form, first yarn is regenerated celulose fibre type blended yarn J40S Lenzin model/cotton 50/50 blended yarn of cotton fiber and regenerated celulose fibre blending, and wherein the percentage by weight of regenerated celulose fibre accounts for 50%; Second yarn is the modified polyester fiber yarn COOLDRY75D/72F of the cross section that Shanghai Hai Tian Ying Jie textile technology Co., Ltd produces; To be that 20S cotton is high join general comb yarn with 3rd yarn; 4th yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and when getting out upper machine according to the actual conditions of type more than four kinds of raw material necessary raw material tube head numbers;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank; Weave by the weaving figure shown in accompanying drawing 1 during looming weaving, the arrangement of knitting needle arranges by mode shown in accompanying drawing 2, and the triangle arrangement of knitting needle arranges by mode shown in accompanying drawing 3.1. 2. 3. 4. 5. 6. numbering for entering yarn way in accompanying drawing 1, accompanying drawing 3; Accompanying drawing 1 is shown as totally six tunnels braidings, and in the upper and lower row of accompanying drawing 21,2 is number into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What be arranged in row's form in accompanying drawing 3 is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " Qian " is tuck cam, and "-" is flotation line triangle;
Looming weaving is undertaken by mode shown in accompanying drawing 1 ~ 3, totally six tunnels have woven a complete organization, the first via is the double knitting that lower pin No. 1 pin goes out that half pin lopping and upper pin No. 2 pins go out half pin tuck, second tunnel is the single knit that lower pin No. 1 pin goes out half pin lopping, 3rd tunnel is the single knit that upper pin goes out full pin, 4th tunnel is the double knitting that lower pin No. 1 pin goes out that half pin lopping and upper pin No. 1 pin go out half pin tuck, and the braiding on the second tunnel is repeated on the 5th tunnel, and the braiding on the 3rd tunnel is repeated on the 6th tunnel.Wherein, the 30D polyurethane fiber yarn that the modified polyester fiber yarn COOLDRY75D/72F of the cross section that the yarn that first, fourth tunnel uses is produced for Shanghai Hai Tian Ying Jie textile technology Co., Ltd and spandex Co., Ltd of Hangzhou Asahi Chemical Industry produce, the second, the yarn that five tunnels use joins general comb yarn for 20S cotton is high, the 30D polyurethane fiber yarn that the yarn that the 3rd, six tunnels use is produced for J40S Lenzin model/cotton 50/50 blended yarn and spandex Co., Ltd of Hangzhou Asahi Chemical Industry.
It is skin, intermediate layer, nexine three-decker that such braiding obtains fabric blank, its ectomesoderm is woven by the first yarn and the 4th yarn and forms, intermediate layer is made up of weaving with the 4th yarn of the second yarn, and nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.Accompanying drawing 1 shows, first, the part and second of the lower pin No. 1 pin lopping braiding on four tunnels, the lower pin No. 1 pin single knit part on five tunnels forms the nexine of fabric together, first, the Ioop index of pin lopping under four tunnels is 0, add the effect of the elastic force contraction of polyurethane fiber long filament and dividing sinker effect two active forces of upper pin tuck, make one, the lower pin nexine coil that four tunnels are formed is relatively little, second, the Ioop index of the lower pin single knit on five tunnels is 1, there is no again the effect of above-mentioned two active forces, thus the lower pin nexine coil formed is relatively large, the 3rd, on six road two-way the polyurethane fiber yarn of pin single knit elastic force contraction under seem more outstanding, be more conducive to the ball woll of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, upper pin tuck part during first, fourth double knitting forms the intermediate layer of fabric, and intermediate layer is the two-way wetness-guiding layer of wicking of fabric, three, on six tunnels, the part of pin single knit forms the skin of fabric, and skin is the wet wet layer of moisture absorption storage of fabric,
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along open-width line;
4) the fabric blank that is up to the standards is loaded cloth car by package debatching, the capacity according to dye vat prepares cylinder, finishes cylinder number and fill flow path list, then meets Shu with Sewing machines and become the necessary sequential like of setting machine operation;
5) car load is connected the fabric blank pre-setting of Shu, pre-setting temperature 195 DEG C, speed of a motor vehicle 20m/min, overfeeding cloth doses is 35%;
6) according to joining the fabric blank weight of cylinder and the bath raio of 1 ︰ 12 to dye vat water inlet to the water level required by bath raio, the good blank of pre-setting enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and becoming can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the fabric blank after cylinder, immerse by fabric blank and oxygen bleaching is housed and the dye vat of the finishing agent that deoils carries out oxygen bleaching and dyeing and finishing pre-treatment of deoiling, the hydrogen peroxide content that oxygen bleaching and Wuhan in the finishing agent that deoils become photoinitiator chemical Co., Ltd to produce is 4g/L, the refined suitable sliding NF anti-creasing agent content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, the refining agent 0.5g/L of upper Hisense pool Chemical Manufacture, the sheet alkali NAOH content 1g/L that Chemical Co., Ltd. of Xingjiang Tianye Co. produces, the degreaser DM-1140 content that Guangdong dolantin Chemical Co., Ltd. produces is 1g/L, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate controls at 0.5 ~ 1 DEG C/min, be disposed again with Zhejiang development of evil in febrile disease Chemical Co., Ltd. produce deoxidation enzyme content be 0.2g/L, the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces be 1g/L deoxidation and in and alkali residual on cloth cover,
8) the dyeing liquor fabric semi-finished product good to pre-treatment are adopted to carry out the modified polyester fiber yarn COOLDRY75D/72F of high temperature dye cross section, the DISPERSE DYES selecting Zhejiang Run Tu Chemical Co., Ltd. to provide and the dye liquor of the water-soluble formation of color additive dye, the component of DISPERSE DYES is: weight is wait to contaminate the Disperse Red 3B of fabric blank weight 0.02%, weight be wait to contaminate fabric blank weight 0.6% disperse yellow SE-RGFL, weight is wait that the Disperse Blue 2BLN three contaminating fabric blank weight 0.01% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the refined suitable sliding NF content that the elegant auspicious ARSK content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, anti-creasing agent is Shanghai Argus Fine Chemical Co., Ltd.'s production is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, and acetic acid is the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces is 0.5g/L.During dyeing, the temperature of dye liquor controls to be 130 DEG C, and temperature retention time is 30min, and during dyeing, the speeds control of heating and cooling is at 0.5 DEG C/min;
9) reduction cleaning liquid is adopted to carry out reduction cleaning to the fabric semi-finished product that high temperature has contaminated modified polyester fiber yarn, reduction cleaning liquid used is the aqueous solution of refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the soda ash of dicyclo Chemical Co., Ltd. of Hubei Yingcheng City production that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is 1g/L, hydrosulfurous acid sodium content is 0.8g/L, soda content is 1g/L, and during reduction cleaning, temperature controls is 90 DEG C, temperature retention time controls as 20min;
10) bled off by the aqueous solution of reduction cleaning liquid then to intake and carry out heat to the water level required by bath raio and wash, intensification heat is washed, and it is 90 DEG C that temperature controls, temperature retention time controls as 10min; Heat is washed Hou Shui and is bled off the water level entered again required by cold water to bath raio, allows fabric in cylinder, run cold wash 10min, for subsequent handling is ready;
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dyeization auxiliary agent to dye to the J40S Lenzin model in above formed fabric semi-finished product/cotton 50/50 blended yarn and the high general comb yarn two kinds of yarns of joining of 20S cotton.REACTIVE DYES is one group of REACTIVE DYES that Shanghai Dyestuffs eight factory produces, the component of REACTIVE DYES is: weight is wait to contaminate the reactive brilliant red M-3BE of fabric blank weight 0.048%, weight be wait to contaminate the active yellow M-3RE of fabric blank weight 0.94%, weight is wait that the Reactive dye red M-3BE three contaminating fabric blank weight 0.02% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent water-soluble and pour the attached cylinder of dyestuff into after stirring at normal temperatures with stir dye machine, and then the stirring that adds water is diluted evenly further, under normal temperature state, gradation squeezes into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time controling thereof complete within 20min, meanwhile allow cloth running at normal temperature 20min in dye liquor.Start gradation after fabric band dye liquor is even and add short dye auxiliary agent glauber salt at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is: 35g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, gradation evenly squeezes into cylinder body, and feed time controls to complete within 30min.Finally add color-fixing agent soda ash when normal temperature, soda ash is dicyclo Chemical Co., Ltd. of Hubei Yingcheng City production content is 10g/L, add at twice, each feed time controls at 20min, directly adds after the attached cylinder thin up of dyestuff stirs and slowly squeezes into cylinder body, all reinforced after start slowly to heat up, speeds control is at 0.5 ~ 1 DEG C/min, heating to starting insulation when 60 DEG C, after insulation 40min, cutting that doing checks colors chases after look, till color reaches confirmed color sample;
12) carry out cold wash and pickling to the fabric semi-finished product again dyeed, slowly add cold water cooling to cylinder body, discharge water while cooling, cooling rate controls at 0.7 DEG C/min, when being down to water temperature 40 DEG C, stopping adding cold water and directly discharges water.Discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the sour agent of pickling is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 2g/L;
13) then fabric semi-finished product are soaped and cold wash again, when wherein soaping, a cylinder water is entered by bath raio water level again after being discharged by the water of normal temperature pickling, soaping agent is added by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and chelated dispersants two kinds of auxiliary agents, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Slowly heat up while reinforced, heating rate controls at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then cold water cooling is slowly added, rate of temperature fall controls at 1 DEG C/min, water temperature discharge water when being down to 40 DEG C clean after enter a cylinder water-cooled again and wash, enter a cylinder water by the water required by bath raio again after cold wash;
14) then to hydrophilic softener on the fabric semi-finished product cleaned and hydrophily consistent lubricant essence.Fabric semi-finished product after cleaning do not go out cylinder, directly add the acetic acid that content is 0.5g/L, circulation immersion 15min under normal temperature.Add hydrophilic softening agent and hydrophily consistent lubricant essence again, circulation immersion 20min under normal temperature.Described hydrophilic softening agent be Tong Ye Chemical Co., Ltd. of Suzhou City produce wash the precious DPS that relaxes, the consumption of hydrophilic softening agent is wait to contaminate 1% of fabric blank weight, described hydrophily consistent lubricant essence is the hydrophily consistent lubricant essence SJ12 that Guangzhou Guang Jian Fine Chemical Co., Ltd produces, and the consumption of hydrophily consistent lubricant essence is wait to contaminate 4% of fabric blank weight;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of having dried, gently draw when the principle that plucking is followed is and has just started first pass plucking, then by time intensification, plucking number of times is advisable for 4 ~ 6 times, select 4 ~ 6 online continuous plucking operations of napper, the longer and uniform and smooth good hand touch of plucking effect requirements;
16) carry out multiple sizing to the fabric semi-finished product that plucking has been got well, multiple setting temperature 150 DEG C, speed of a motor vehicle 20m/min, overfeeding cloth doses is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined full rolling warehouse-in;
National Knitting Product Quality Supervision Inspection Center is sent to detect the insulation rate of fabric by standard GB/T11048-1989 (A method) to embodiment 1 gained fabric, detect the moisture absorption heating intensification value of fabric by standard FZ/T73036-2010, detect hygroscopicity and the rapid-drying properties of fabric by standard GB/T21655.1-2008.Result shows below:
1. insulation rate 39.08%, be up to state standards >=requirement of 30%.
2. the most promotion temperature value 6.4 DEG C of moisture absorption heating, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. moisture absorption heating on average intensification be worth 3.3 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 426%, be up to state standards >=requirement of 200%.
5. drip 1.3 seconds diffusion times, be up to state standards≤the requirement of 3 seconds.
6. measure wicking height 160mm, be up to state standards >=the requirement of 100mm.
Embodiment 2
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, formed by four kinds of yarns interwoven, first yarn is a kind of regenerated cellulose staple fibre yarn J45S100% Lenzin model, the health synthetic fibre fiber low-stretch yarn having imported the modified poly ester yarn 75D/72F of the cross section of nano-silver ionic that second yarn provides for upper Haixing County Nuo Kanglun fiber Science and Technology Co., Ltd., to be that 20S cotton is high join general comb yarn with 3rd yarn, and the 4th yarn is that star spandex (Jiaxing) Co., Ltd dawn of Korea Co., Ltd produces 20D and 40D polyurethane fiber yarn.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and when getting out upper machine according to the actual conditions of type more than four kinds of raw material necessary raw material tube head numbers;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank; Weave by the weaving figure shown in accompanying drawing 4 during looming weaving, the arrangement of knitting needle arranges by mode shown in accompanying drawing 5, and the triangle arrangement of knitting needle arranges by mode shown in accompanying drawing 6.1. 2. 3. 4. 5. 6. 7. 8. 9. 10. numbering for entering yarn way in accompanying drawing 4, accompanying drawing 6; Accompanying drawing 4 is shown as totally ten tunnels braidings, and in the upper and lower row of accompanying drawing 51,2 is number into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What be arranged in row's form in accompanying drawing 6 is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " Qian " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 4 ~ 6, totally ten tunnels have woven a complete organization, the first via is the single knit that lower pin No. 1 pin goes out half pin, second tunnel is the double knitting that lower pin No. 2 pins go out that half pin lopping and upper pin No. 1 pin go out half pin tuck, 3rd tunnel is the double knitting that lower pin No. 1 pin goes out that half pin lopping and upper pin No. 1 pin go out half pin tuck, 4th, five tunnels are the single knit that upper pin goes out full pin, the braiding of the first via is repeated on 6th tunnel, 7th tunnel is the double knitting that lower pin 2 pin goes out that half pin lopping and upper pin No. 2 pins go out half pin tuck, 8th tunnel is the double knitting that lower pin No. 1 pin goes out that half pin lopping and upper pin No. 2 pins go out half pin tuck, 9th, ten tunnels repeat the 4th, the single knit on five tunnels.Wherein, the first, the yarn that six tunnels use joins general comb yarn for 20S cotton is high, second and third, seven, the covering filament of the polyurethane fiber yarn of the health synthetic fibre fiber low-stretch yarn of 75D/72F that provides for upper Haixing County Nuo Kanglun fiber Science and Technology Co., Ltd. of the yarn that uses of eight tunnels and the Korea Co., Ltd 20D that star spandex (Jiaxing) Co., Ltd produces dawn, the yarn that fourth, fifth, nine, ten tunnels use is J45S100% Lenzin model and Korea Co., Ltd's 40D polyurethane fiber yarn that dawn, star spandex (Jiaxing) Co., Ltd produced.
It is skin, intermediate layer, nexine three-decker that such braiding obtains fabric blank, its ectomesoderm is woven by the first yarn and the 4th yarn and forms, intermediate layer is made up of weaving with the 4th yarn of the second yarn, and nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.Accompanying drawing 4 shows, and the lower pin lopping knitted parts on the lower pin single knit on first, six tunnels and the 3rd, eight tunnels forms the nexine of fabric, and nexine is the hydroscopic fast-drying layer of fabric; The second, the lower pin Looping portion on seven tunnels is the nexine forming fabric in theory, but because Ioop index is 4, coil includes polyurethane fiber, the 20S yarn that the yarn and used because of two, seven two-way again, six two-way use is so thin that to be much elongated and to take out very tightly ensconce the centre of fabric, based on above three reasons, the second, under seven tunnels, pin goes out half pin lopping and upper pin and goes out pin on the double knitting and the 3rd of half pin tuck, eight tunnels and go out the intermediate layer forming fabric together with half pin tuck knitting part, and to be that the wicking of fabric is two-way lead wet antibiotic layer in intermediate layer; Fourth, fifth, on nine, ten tunnels, pin goes out the skin of the part formation fabric of full pin single knit, and skin is the wet wet layer of moisture absorption storage of fabric;
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along open-width line;
4) the fabric blank that is up to the standards is loaded cloth car by package debatching, the capacity according to dye vat prepares cylinder, finishes cylinder number and fill flow path list, then meets Shu with Sewing machines and become the necessary sequential like of setting machine operation;
5) car load is connected the fabric blank pre-setting of Shu, pre-setting temperature 200 DEG C, speed of a motor vehicle 18m/min, overfeeding cloth doses is 40%;
6) according to joining the fabric blank weight of cylinder and the bath raio of 1 ︰ 10 to dye vat water inlet to the water level required by bath raio, the good blank of pre-setting enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and becoming can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the fabric blank after cylinder, immerse by fabric blank the dye vat that finishing agent is housed and carry out dyeing and finishing pre-treatment, the degreaser DM-1140 content that in finishing agent, dolantin Chemical Co., Ltd. in Guangdong produces is 1g/L, the refined suitable sliding NF anti-creasing agent content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, the refining agent 0.5g/L of upper Hisense pool Chemical Manufacture, the dye vat of the finishing agent of the soda content 3g/L of Hubei Yingcheng City dicyclo Chemical Manufacture carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 20min, be disposed again with Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid content be 0.5g/L, water temperature 30 DEG C, temperature retention time 20min, in and alkali residual on cloth cover,
8) adopt the dyeing liquor fabric blank good to pre-treatment to carry out high temperature and contaminate the health synthetic fibre fiber low-stretch yarn having imported the modified poly ester yarn 75D/72F of the cross section of nano-silver ionic, the DISPERSE DYES selecting Zhejiang Run Tu Chemical Co., Ltd. to provide and the dye liquor of the water-soluble formation of color additive dye, the component of DISPERSE DYES is: weight is wait to contaminate the Disperse Red 3B of fabric blank weight 0.8%, weight be wait to contaminate fabric blank weight 0.06% disperse yellow SE-RGFL, weight is wait that the Disperse Blue 2BLN three contaminating fabric blank weight 0.017% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the refined suitable sliding NF content that the elegant auspicious ARSK content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, anti-creasing agent is Shanghai Argus Fine Chemical Co., Ltd.'s production is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, and acetic acid is the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces is 0.5g/L.During dyeing, the temperature of dye liquor controls to be 120 DEG C, and temperature retention time is 35min.During dyeing, the speed of heating and cooling is to control at 0.8 DEG C/min;
9) reduction cleaning liquid is adopted to carry out reduction cleaning to the fabric semi-finished product that high temperature has contaminated modified polyester fiber yarn, reduction cleaning liquid used is the aqueous solution of refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the soda ash of dicyclo Chemical Co., Ltd. of Hubei Yingcheng City production that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is 2g/L, hydrosulfurous acid sodium content is 1g/L, soda content is 1.5g/L, and during reduction cleaning, temperature controls is 98 DEG C, temperature retention time controls as 20min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the water level required by bath raio and wash, intensification heat washes temperature, and to control be 98 DEG C, temperature retention time controls as 15min, warming and cooling rate controls at 1 DEG C/min, heat is washed Hou Shui and is bled off the water level entered again required by cold water to bath raio, allow fabric in cylinder, run cold wash 10min, for subsequent handling is ready;
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dyeization auxiliary agent to dye to the J45S100% Lenzin model in above formed fabric semi-finished product, the high general comb yarn two kinds of yarns of joining of 20S cotton.REACTIVE DYES is one group of REACTIVE DYES that Shanghai Dyestuffs eight factory produces, the component of REACTIVE DYES is: weight is wait to contaminate the reactive brilliant red M-3BE of fabric blank weight 0.8%, weight be wait to contaminate the active yellow M-3RE of fabric blank weight 0.4%, weight is wait that the Reactive dye red M-3BE three contaminating fabric blank weight 0.02% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent water-soluble and pour the attached cylinder of dyestuff into after stirring at normal temperatures with stir dye machine, and then the stirring that adds water is diluted evenly further, under normal temperature state, gradation squeezes into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time controling thereof complete within 20min, meanwhile allow cloth running at normal temperature 20min in dye liquor.Start gradation after fabric band dye liquor is even and add short dye auxiliary agent glauber salt at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 50g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, gradation evenly squeezes into cylinder body, and feed time controls to complete within 30min.Finally add color-fixing agent soda ash when normal temperature, soda ash is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 15g/L, adds at twice, and each feed time controls at 20min, directly add after the attached cylinder thin up of dyestuff stirs and slowly squeeze into cylinder body, all reinforced after start slowly to heat up, speeds control, at 0.5 ~ 1 DEG C/min, is heated to starting insulation when 60 DEG C, cut that doing checks colors chases after look, till color reaches confirmed color sample after insulation 40min;
12) carry out cold wash and pickling to the fabric semi-finished product again dyeed, slowly add cold water cooling to cylinder body, discharge water while cooling, cooling rate controls at 0.5 ~ 1 DEG C/min, when being down to water temperature 40 DEG C, stopping adding cold water and directly discharges water.Discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the sour agent of pickling is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, when wherein soaping, a cylinder water is entered by bath raio water level again after being discharged by the water of normal temperature pickling, soaping agent is added by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and chelated dispersants two kinds of auxiliary agents, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is: 3g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Slowly heat up while reinforced, heating rate controls at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then cold water cooling is slowly added, rate of temperature fall controls at 1 DEG C/min, water temperature discharge water when being down to 40 DEG C clean after enter a cylinder water-cooled again and wash, enter a cylinder water by the water required by bath raio again after cold wash;
14) then to hydrophilic softener on the fabric semi-finished product cleaned and hydrophily consistent lubricant essence.Fabric semi-finished product after washing do not go out cylinder, directly add the acetum that content is 1g/L, normal temperature circulation immersion 20min, then add hydrophilic softening agent and hydrophily consistent lubricant essence circulation immersion, normal temperature circulation immersion 30min.Hydrophilic softening agent is the super fluffy super-durable hydrophilic softening agent DP-9992 that Zhangjiagang Debao Chemical Co., Ltd. produces, hydrophilic softening agent consumption is wait to contaminate 2% of fabric blank weight, hydrophily consistent lubricant essence is Hua Weixing Chemical Co., Ltd. of Huizhou City production hydrophily consistent lubricant essence RS, and the consumption of hydrophily consistent lubricant essence is wait to contaminate 5% of fabric blank weight;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of having dried, gently draw when the principle that plucking is followed is and has just started first pass, then by time intensification, plucking number of times is advisable for 4 ~ 6 times, select 4 ~ 6 online continuous pluckings of napper, the longer and uniform and smooth good hand touch of plucking effect requirements;
16) carry out multiple sizing to the fabric semi-finished product that plucking has been got well, multiple setting temperature 160 DEG C, speed of a motor vehicle 20m/min, overfeeding cloth doses is 40%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined full rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center to detect properties by embodiment 1 identical standard, and result shows below:
1. insulation rate is 32.35%, be up to state standards >=requirement of 30%.
2. the most promotion temperature value of moisture absorption heating is 7.6 DEG C, far exceed national textile industry standard >=requirement of 4.0 DEG C.
3. moisture absorption heating on average intensification value is 4.6 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate is 321%, be up to state standards >=requirement of 200%.
5. drip 2.6 seconds diffusion times, be up to state standards≤the requirement of 3 seconds.
6. measure wicking height 126mm, be up to state standards >=the requirement of 100mm.
Embodiment 3
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, woven by four kinds of yarns and form, first yarn is wool, the regenerated celulose fibre type blended yarn J40S80S wool 30/ of flax and regenerated celulose fibre blending bleaches flax 20/ ultra-fine Lenzin model 50 compact spinning blended yarn that comes unstuck, wherein regenerated celulose fibre accounts for 50% by weight percentage, the health synthetic fibre fiber low-stretch yarn having imported the modified poly ester yarn 75D/72F of the cross section of nano-silver ionic that second yarn provides for upper Haixing County Nuo Kanglun fiber Science and Technology Co., Ltd., 3rd yarn is that cotton fiber type blended yarn J40S milk protein fiber 30/ combed cotton 70 of polyacrylonitrile fibre and cotton fiber blending matches network compact spinning blended yarn, wherein cotton fiber accounts for 70% by weight percentage, 4th yarn is that fiber (Shanghai) Co., Ltd. of English Weida produces 30D and 40D polyurethane fiber yarn.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and when getting out upper machine according to the actual conditions of type more than four kinds of raw material necessary raw material tube head numbers;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank; Weave by the weaving figure shown in accompanying drawing 7 during looming weaving, the arrangement of knitting needle arranges by mode shown in accompanying drawing 8, and the triangle arrangement of knitting needle arranges by mode shown in accompanying drawing 9.In accompanying drawing 7, accompanying drawing 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. for entering yarn way numbering; Accompanying drawing 7 is shown as totally ten two tunnels braidings, and in the upper and lower row of accompanying drawing 81,2 is number into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What be arranged in row's form in accompanying drawing 9 is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 7 ~ 9, totally ten two tunnels have woven a complete organization, the first via is the single knit that upper pin No. 1 pin goes out half pin, second tunnel is the single knit that lower pin goes out full pin, 3rd tunnel is the double knitting that upper pin No. 2 pins go out that half pin lopping and lower pin No. 1 pin go out half pin tuck, 4th tunnel is the single knit that upper pin No. 2 pins go out half pin, 5th tunnel is the single knit that lower pin goes out full pin, 6th tunnel is the double knitting that upper pin No. 1 pin goes out that half pin lopping and lower pin No. 2 pins go out half pin tuck, 7th, eight tunnels repeat first, the braiding on two tunnels, 9th tunnel is the double knitting that upper pin No. 2 pins go out that half pin lopping and lower pin No. 2 pins go out half pin tuck, tenth, 11 tunnels repeat the 4th, the braiding on five tunnels, 12 tunnel is the double knitting that upper pin No. 1 pin goes out that half pin lopping and lower pin No. 1 pin go out half pin tuck.Wherein, first, four, seven, the yarn that ten tunnels use matches the two yarn inlet wire of network compact spinning blended yarn for J40S milk protein fiber 30/ combed cotton 70, second, five, eight, the yarn that 11 tunnels use produces 40D polyurethane fiber yarn for come unstuck flax 20/ ultra-fine Lenzin model 50 compact spinning blended yarn and fiber (Shanghai) Co., Ltd. of English Weida of J40S80S wool 30/ bleaching, 3rd, six, nine, the health synthetic fibre fiber low-stretch yarn of the 75D/72F that the yarn that 12 tunnels use provides for upper Haixing County Nuo Kanglun fiber Science and Technology Co., Ltd. and fiber (Shanghai) Co., Ltd. of English Weida produce the covering filament of 30D polyurethane fiber yarn.
It is skin, intermediate layer, nexine three-decker that such braiding obtains fabric blank, its ectomesoderm is woven by the first yarn and the 4th yarn and forms, intermediate layer is made up of weaving with the 4th yarn of the second yarn, and nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.Accompanying drawing 7 shows, first, four, seven, the upper pin single knit on ten tunnels and the 3rd, six, nine, the upper pin lopping knitted parts on 12 tunnels forms the nexine of fabric, 3rd, six, nine, the Ioop index of pin lopping on 12 tunnels is 0, add the effect of the elastic force contraction of polyurethane fiber yarn and dividing sinker effect two active forces of lower pin tuck, make three, six, nine, the upper pin nexine coil that 12 tunnels are formed is relatively little, first, four, seven, the Ioop index of the upper pin single knit on ten tunnels is 4, there is no again the effect of above-mentioned two active forces, thus the upper pin nexine coil formed is relatively large, second, five, eight, under 11 tunnels four tunnel the polyurethane fiber yarn of pin single knit elastic force contraction under seem more outstanding, be more conducive to the ball woll napping of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, three, the lower pin tuck knitting part on six, nine, 12 tunnels forms the intermediate layer of fabric, and to be that the wicking of fabric is two-way lead wet antibiotic layer in intermediate layer, the second, under five, eight, 11 tunnels, the part of pin single knit forms the skin of fabric, and skin is the wet wet layer of moisture absorption storage of fabric,
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along open-width line;
4) the fabric blank that is up to the standards is loaded cloth car by package debatching, the capacity according to dye vat prepares cylinder, finishes cylinder number and fill flow path list, then meets Shu with Sewing machines and become the necessary sequential like of setting machine operation;
5) car load is connected the fabric blank pre-setting of Shu, pre-setting temperature 180 DEG C, speed of a motor vehicle 15m/min, overfeeding cloth doses is 35%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 15 to dye vat water inlet to the water level required by bath raio, the good blank of pre-setting enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and becoming can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the fabric blank after cylinder, namely the pre-treatment of the present embodiment fabric blank divides three steps to carry out.First fabric blank is immersed the dyeing and finishing pre-treatment that the dye vat that wool finishing agent is housed carries out wool composition, it is 3g/L that the experienced dye one that the degreaser PCF content produced for Co., Ltd in Clariant textile dyestuff auxiliary agent in wool finishing agent is 0.5g/L, Wuhan Xinhuayang Biological Co., Ltd produces bathes enzyme content, the water temperature of dyeing and finishing pre-treatment is 60 DEG C, and temperature retention time is 40min; Next carries out pre-treatment to flax, cotton fiber and ultra-fine Lenzin model in fabric blank, pretreating reagent is the soda content of Hubei Yingcheng City dicyclo Chemical Manufacture is that 1G/L is (mainly for regulating pH value=8.0 of dye liquor, the too low pre-treatment effect that can affect flax, cotton fiber of pH value, the not alkaline-resisting effective content that can reduce wool of Tai Gaoyin wool.), the hydrogen peroxide content that Wuhan becomes photoinitiator chemical Co., Ltd to produce is 8G/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.2G/L, the degreaser DM-1133 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.8G/L, in Clariant textile dyestuff auxiliary agent, Co., Ltd produces anti-creasing agent C-2G content is 2G/L, the water temperature of dyeing and finishing pre-treatment is 80 DEG C, and temperature retention time is 40min; Finally neutralize residual alkali with under the acetic acid normal temperature of 0.5g/L again, the time is 20min;
8) the dyeing liquor fabric semi-finished product good to dyeing and finishing pre-treatment are adopted to carry out the health synthetic fibre fiber low-stretch yarn that high temperature catches the 75D/72F that Nuo Kanglun fiber Science and Technology Co., Ltd. of Haixing County provides.The dye liquor of the DISPERSE DYES selecting Nippon Kayaku K. K to provide and the water-soluble formation of color additive dyes, the component of DISPERSE DYES is: weight is wait to contaminate the disperse red AQ-LE of fabric blank weight 0.015%, weight is for treating that dye fabric blank weight 0.025% disperses blue AQ-LE, and weight is wait that the disperse yellow AQ-LE three contaminating fabric blank weight 0.013% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.5g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 0.5g/L.During dyeing, the temperature of dye liquor controls to be 110 DEG C, and temperature retention time is 25min.During dyeing, the speed of heating and cooling is to control at 0.5 DEG C/min;
9) reduction cleaning liquid is adopted to carry out reduction cleaning to the fabric semi-finished product that high temperature has contaminated modified polyester fiber yarn, reduction cleaning liquid used is the aqueous solution of refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the soda ash of dicyclo Chemical Co., Ltd. of Hubei Yingcheng City production that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is 1g/L, hydrosulfurous acid sodium content is 0.5g/L, soda content is 0.5g/L, and during reduction cleaning, temperature controls is 85 DEG C, temperature retention time controls as 15min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the water level required by bath raio and wash, intensification heat washes temperature, and to control be 95 DEG C, temperature retention time controls as 10min, warming and cooling rate controls at 0.8 DEG C/min, heat is washed Hou Shui and is bled off the water level entered again required by cold water to bath raio, allow fabric in cylinder, run cold wash 15min, for subsequent handling is ready;
11) other fibers in fabric semi-finished product are dyeed again, select that the dye liquor of REACTIVE DYES and the water-soluble formation of dyeization auxiliary agent bleaches to the J40S80S wool 30/ in above formed fabric semi-finished product flax 20/ ultra-fine Lenzin model 50 compact spinning blended yarn that comes unstuck, J40S milk protein fiber 30/ combed cotton 70 is matched network compact spinning blended yarn two kinds of yarns and dyeed.REACTIVE DYES is one group of REACTIVE DYES that Nippon Kayaku K. K produces, the component of REACTIVE DYES is: weight is wait to contaminate the Active blue CN-MG of fabric blank weight 0.024%, weight is wait to contaminate the active red CN-3B of fabric blank weight 0.0134%, and weight is wait that the active yellow CN-EX three contaminating fabric blank weight 0.028% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent water-soluble and pour the attached cylinder of dyestuff into after stirring at normal temperatures with stir dye machine, and then the stirring that adds water is diluted evenly further, under normal temperature state, gradation squeezes into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time controling thereof complete within 20min, meanwhile allow cloth running at normal temperature 20min in dye liquor.Start gradation after fabric band dye liquor is even and add short dye auxiliary agent glauber salt at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 8g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, gradation evenly squeezes into cylinder body, and feed time controls to complete within 20min.Finally add color-fixing agent soda ash when normal temperature, soda ash is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, and consumption is 1g/L, adds at twice, and each feed time controls at 10min, directly adds after the attached cylinder thin up of dyestuff stirs and slowly squeezes into cylinder body.All reinforced after start slowly to heat up, speeds control, at 0.5 ~ 1 DEG C/min, is heated to starting insulation when 110 DEG C, cuts that doing checks colors chases after look, till color reaches confirmed color sample after insulation 30min;
12) carry out cold wash and pickling to the fabric semi-finished product again dyeed, slowly add cold water cooling to cylinder body, discharge water while cooling, cooling rate controls at 0.5 ~ 1 DEG C/min, when being down to water temperature 40 DEG C, stopping adding cold water and directly discharges water.Discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the sour agent of pickling is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 0.5g/L,
13) then fabric semi-finished product are soaped and cold wash again, when wherein soaping, a cylinder water is entered by bath raio water level again after being discharged by the water of normal temperature pickling, soaping agent is added by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and chelated dispersants two kinds of auxiliary agents, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is 1g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Slowly heat up while reinforced, heating rate controls at 1 DEG C/min, heat and be incubated 10min after 85 DEG C, then cold water cooling is slowly added, rate of temperature fall controls at 1 DEG C/min, water temperature discharge water when being down to 40 DEG C clean after enter a cylinder water-cooled again and wash, enter a cylinder water by the water required by bath raio again after cold wash;
14) then to hydrophilic softener on the fabric semi-finished product cleaned and hydrophily consistent lubricant essence.Fabric semi-finished product after cleaning do not go out cylinder, directly add the acetic acid that content is 0.8g/L, circulation immersion 20min under normal temperature.Add hydrophilic softening agent and hydrophily consistent lubricant essence again, circulation immersion 20min under normal temperature.Described hydrophilic softening agent be Tong Ye Chemical Co., Ltd. of Suzhou City produce wash the precious DPS that relaxes, the consumption of hydrophilic softening agent is wait to contaminate 1% of fabric blank weight, described hydrophily consistent lubricant essence is Hua Weixing Chemical Co., Ltd. of Huizhou City production hydrophily consistent lubricant essence RS, and the consumption of hydrophily consistent lubricant essence is wait to contaminate 5% of fabric blank weight;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of having dried, gently draw when the principle that plucking is followed is and has just started first pass, then by time intensification, plucking number of times is advisable for 4 ~ 6 times, select 4 ~ 6 online continuous pluckings of napper, the longer and uniform and smooth good hand touch of plucking effect requirements;
16) carry out multiple sizing to the fabric semi-finished product that plucking has been got well, multiple setting temperature 160 DEG C, speed of a motor vehicle 20m/min, overfeeding cloth doses is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined full rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center to detect properties by embodiment 1 identical standard, and result shows below:
1. insulation rate 42.08%, be up to state standards >=requirement of 30%.
2. the most promotion temperature value 7.1 DEG C of moisture absorption heating, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. moisture absorption heating on average intensification be worth 3.9 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 319%, be up to state standards >=requirement of 200%.
5. drip 0.7 second diffusion time, be up to state standards≤the requirement of 3 seconds.
6. measure wicking height 145mm, be up to state standards >=the requirement of 100mm.
Embodiment 4
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, woven by four kinds of yarns and form, the first yarn is regenerated celulose fibre type blended yarn J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn of cotton fiber and regenerated celulose fibre blending, and wherein the percentage by weight of regenerated celulose fibre accounts for 70%; The second yarn is the modified polyester fiber yarn J40SCOOLDRY staple fibre yarn of the cross section that Shanghai Hai Tian Ying Jie textile technology Co., Ltd produces; The third yarn is the cotton fiber type blended yarn J32S60/40 cotton/COOLDRY blended yarn of polyester staple fibers and cotton fiber blending, and wherein the percentage by weight of cotton fiber accounts for 60%; 4th kind of yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and when getting out upper machine according to the actual conditions of type more than four kinds of raw material necessary raw material tube head numbers;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank; Weave by the weaving figure shown in accompanying drawing 10 during looming weaving, the arrangement of knitting needle arranges by mode shown in accompanying drawing 11, and the triangle arrangement of knitting needle arranges by mode shown in accompanying drawing 12.1. 2. 3. 4. 5. 6. numbering for entering yarn way in accompanying drawing 10, accompanying drawing 12; Accompanying drawing 10 is shown as totally six tunnels braidings, and in the upper and lower row of accompanying drawing 11 1,2 is number into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What be arranged in row's form in accompanying drawing 12 is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 10 ~ 12, totally six tunnels have woven a complete organization, the first via is the single knit that upper pin No. 1 pin goes out half pin, second tunnel is the single knit that lower pin goes out full pin, 3rd tunnel is the double knitting that upper pin No. 2 pins go out that half pin lopping and lower pin No. 1 pin go out half pin tuck, 4th tunnel is the single knit that upper pin No. 2 pins go out half pin, 5th tunnel is the single knit that lower pin goes out full pin, and the 6th tunnel is the double knitting that upper pin No. 1 pin goes out that half pin lopping and lower pin No. 2 pins go out half pin tuck.Wherein, first, fourth tunnel is the two yarn inlet wire braiding of J32S40/60COOLDRY/ silk/cotton blended yarn, the second, the yarn that five tunnels use is J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn and 30D polyurethane fiber yarn, and the yarn that the 3rd, six tunnels use is J40SCOOLDRY staple fibre yarn and 30D polyurethane fiber yarn.
It is skin, intermediate layer, nexine three-decker that such braiding obtains fabric blank, its ectomesoderm is woven by the first yarn and the 4th yarn and forms, intermediate layer is made up of weaving with the 4th yarn of the second yarn, and nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.Accompanying drawing 10 shows, first, the upper pin single knit on four tunnels and the 3rd, the upper pin lopping knitted parts on six tunnels forms the nexine of fabric, 3rd, the Ioop index of pin lopping on six tunnels is 0, add the effect of the elastic force contraction of polyurethane fiber yarn and dividing sinker effect two active forces of lower pin tuck, make three, the upper pin nexine coil that six tunnels are formed is relatively little, first, four, the Ioop index of the upper pin single knit on road is 4, there is no again the effect of above-mentioned two active forces, thus the upper pin nexine coil formed is relatively large, second, under five road two-way the polyurethane fiber yarn of pin single knit elastic force contraction under seem more outstanding, be more conducive to the ball woll napping of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, three, the lower pin tuck knitting part on six tunnels forms the intermediate layer of fabric, and intermediate layer is the two-way wetness-guiding layer of wicking of fabric, the second, under five tunnels, the part of pin single knit forms the skin of fabric, and skin is the wet wet layer of moisture absorption storage of fabric,
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along open-width line;
4) the fabric blank that is up to the standards is loaded cloth car by package debatching, the capacity according to dye vat prepares cylinder, finishes cylinder number and fill flow path list, then meets Shu with Sewing machines and become the necessary sequential like of setting machine operation;
5) car load is connected the fabric blank pre-setting of Shu, pre-setting temperature 190 DEG C, speed of a motor vehicle 15m/min, overfeeding cloth doses is 25%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 8 to dye vat water inlet to the water level required by bath raio.The good blank of pre-setting enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and becoming can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the fabric blank after cylinder, immerse by fabric blank the dye vat that oxygen bleaching finishing agent is housed and carry out oxygen bleaching dyeing and finishing pre-treatment, in oxygen bleaching finishing agent, Wuhan becomes the hydrogen peroxide that photoinitiator chemical Co., Ltd produces, content is 3g/L, in the bath that Guangdong dolantin Chemical Co., Ltd. produces, precious DXB-626 anti-creasing agent content is 1g/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, the sheet alkali NAOH content that Chemical Co., Ltd. of Xingjiang Tianye Co. produces is that the dye vat of the finishing agent of 1g/L carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate controls to be disposed again with the deoxidation enzyme that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces at 0.5 ~ 1 DEG C/min., content is 0.1g/L, the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, content is 0.5g/L, deoxidation and in and alkali residual on cloth cover,
8) the dyeing liquor fabric semi-finished product good to pre-treatment are adopted to carry out the modified polyester fiber yarn J40SCOOLDRY staple fibre yarn of high temperature dye cross section.The DISPERSE DYES selecting Zhejiang Run Tu Chemical Co., Ltd. to provide and the dye liquor of the water-soluble formation of color additive dye, the component of DISPERSE DYES is: weight is wait to contaminate the disperse red S-5BL of fabric blank weight 0.024%, weight be wait to contaminate fabric blank weight 0.84% disperse orange S-4RL, weight is wait that the disperse blue S-3BG three contaminating fabric blank weight 0.264% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.8g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 1g/L.During dyeing, the temperature of dye liquor controls to be 120 DEG C, and temperature retention time is 45min.During dyeing, the speeds control of heating and cooling is at 0.5 DEG C/min;
9) reduction cleaning liquid is adopted to carry out reduction cleaning to the fabric semi-finished product that high temperature has contaminated modified polyester fiber yarn, the aqueous solution of the sodium dithionite that reduction cleaning liquid used is precious DXB-626 anti-creasing agent in the bath of Guangdong dolantin Chemical Co., Ltd. production, Guangzhou Zhong Cheng Chemical Co., Ltd. produces and the soda ash that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, wherein anti-creasing agent content is 1.5g/L, hydrosulfurous acid sodium content is 1g/L, soda content is 2g/L, and during reduction cleaning, temperature controls is 100 DEG C, temperature retention time controls as 25min;
10) bled off by the aqueous solution of reduction cleaning liquid then to intake and carry out heat to the water level required by bath raio and wash, intensification heat is washed, and it is 98 DEG C that temperature controls, temperature retention time controls as 20min; Heat is washed Hou Shui and is bled off the water level entered again required by cold water to bath raio, allows fabric in cylinder, run cold wash 10min, for subsequent handling is ready.
11) again dyeed by other fibers in fabric semi-finished product, J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn in selecting REACTIVE DYES to become above formed fabric half with the dye liquor of the water-soluble formation of dyeization auxiliary agent and the cotton fiber in J32S40/60COOLDRY/ silk/cotton blended yarn dye.REACTIVE DYES is one group of REACTIVE DYES that Shanghai Dyestuffs eight factory produces, the component of REACTIVE DYES is: weight is wait to contaminate the reactive brilliant red M-3BE of fabric blank weight 0.23%, weight be wait to contaminate the active yellow M-3RE of fabric blank weight 1.08%, weight is wait that the Reactive dye red M-3BE three contaminating fabric blank weight 0.37% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent water-soluble and pour the attached cylinder of dyestuff into after stirring at normal temperatures with stir dye machine, and then the stirring that adds water is diluted evenly further, under normal temperature state, gradation squeezes into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time controling thereof complete within 20min, meanwhile allow cloth running at normal temperature 20min in dye liquor.Start gradation after fabric band dye liquor is even and add short dye auxiliary agent glauber salt at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is 60g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, gradation evenly squeezes into cylinder body, and feed time controls to complete within 30min.Finally add color-fixing agent substitute alkali when normal temperature, substitute alkali is that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces, content is 3g/L, adds at twice, and each feed time controls at 20min, directly add after the attached cylinder thin up of dyestuff stirs and slowly squeeze into cylinder body, all reinforced after start slowly to heat up, speeds control, at 0.5 ~ 1 DEG C/min, is heated to starting insulation when 60 DEG C, cut that doing checks colors chases after look, till color reaches confirmed color sample after insulation 45min.
12) carry out cold wash and pickling to the fabric semi-finished product again dyeed, slowly add cold water cooling to cylinder body, discharge water while cooling, cooling rate controls at 0.5 DEG C/min, when being down to water temperature 40 DEG C, stopping adding cold water and directly discharges water.Discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the sour agent of pickling is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, when wherein soaping, a cylinder water is entered by bath raio water level again after being discharged by the water of normal temperature pickling, soaping agent is added by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and chelated dispersants two kinds of auxiliary agents, and wherein detergent is that hundred million Chemical Co., Ltd.'s detergents 209 are opened up in Nantong, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Slowly heat up while reinforced, heating rate controls at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then cold water cooling is slowly added, rate of temperature fall controls at 1 DEG C/min, water temperature discharge water when being down to 40 DEG C clean after enter a cylinder water-cooled again and wash, enter a cylinder water by the water required by bath raio again after cold wash;
14) then to hydrophilic softener on the fabric semi-finished product cleaned and hydrophily consistent lubricant essence.Fabric semi-finished product after cleaning do not go out cylinder, directly add the acetic acid that content is 0.75g/L, circulation immersion 15min under normal temperature.Add hydrophilic softening agent and hydrophily consistent lubricant essence again, circulation immersion 25min under normal temperature.Described hydrophilic softening agent be Tong Ye Chemical Co., Ltd. of Suzhou City produce wash the precious DPS that relaxes, hydrophilic softening agent consumption is wait to contaminate 1% of fabric blank weight, described hydrophily consistent lubricant essence is the hydrophily consistent lubricant essence SJ12 that Guangzhou Guang Jian Fine Chemical Co., Ltd produces, and the consumption of hydrophily consistent lubricant essence is wait to contaminate 4% of fabric blank weight;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried; To napper plucking on the fabric semi-finished product of having dried, gently draw when the principle that plucking is followed is and has just started first pass plucking, then by time intensification, plucking number of times is advisable for 4 ~ 6 times, select 4 ~ 6 online continuous plucking operations of napper, the longer and uniform and smooth good hand touch of plucking effect requirements;
16) multiple sizing is carried out to the fabric semi-finished product that plucking has been got well.Multiple setting temperature 155 DEG C, speed of a motor vehicle 18m/min, overfeeding cloth doses is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined full rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center to detect properties by embodiment 1 identical standard, and result shows below:
1. insulation rate 35.28%, be up to state standards >=requirement of 30%.
2. the most promotion temperature value 6.6 DEG C of moisture absorption heating, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. moisture absorption heating on average intensification be worth 3.5 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 376%, be up to state standards >=requirement of 200%.
5. drip 0.9 second diffusion time, be up to state standards≤the requirement of 3 seconds.
6. measure wicking height 172mm, be up to state standards >=the requirement of 100mm.
Embodiment 5
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, is formed by four kinds of yarns interwoven, and the first yarn is the long fine yarn 120D viscose filament yarn of regenerated celulose fibre; The second yarn is the modified polyester fiber yarn SUPERCOOL75D/72F polyester fiber low-stretch yarn that Shanghai Hai Gui reaches the Y type cross section of the grafting of Science and Technology Ltd.'s production hydrophilic radical; The third yarn is the cotton fiber type blended yarn J32S20/80SUPERCOOL/ silk/cotton blended yarn of polyester fiber and cotton fiber blending, and wherein the percentage by weight of cotton fiber accounts for 80%; 4th kind of yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and when getting out upper machine according to the actual conditions of type more than four kinds of raw material necessary raw material tube head numbers;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank; Weave by the weaving figure shown in accompanying drawing 13 during looming weaving, the arrangement of knitting needle arranges by mode shown in accompanying drawing 14, and the triangle arrangement of knitting needle arranges by mode shown in accompanying drawing 15.1. 2. 3. 4. 5. 6. 7. 8. 9. 10. numbering for entering yarn way in accompanying drawing 13, accompanying drawing 15; Accompanying drawing 13 is shown as totally ten tunnels braidings, and in the upper and lower row of accompanying drawing 14 1,2 is number into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What be arranged in row's form in accompanying drawing 15 is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle;
Looming weaving is undertaken by mode shown in accompanying drawing 13 ~ 15, totally ten tunnels have woven a complete organization, the first via is the single knit that upper pin No. 1 pin goes out half pin, second tunnel is the double knitting that upper pin No. 2 pins go out that half pin lopping and lower pin No. 1 pin go out half pin tuck, 3rd, four tunnels are the single knit that lower pin goes out full pin, 5th tunnel is the double knitting that upper pin No. 1 pin goes out that half pin lopping and lower pin No. 2 pins go out half pin tuck, 6th tunnel is the single knit that upper pin No. 1 pin goes out half pin, 7th tunnel is the double knitting that upper pin No. 2 pins go out that half pin lopping and lower pin No. 2 pins go out half pin tuck, 8th, nine tunnels are the single knit that lower pin goes out full pin, tenth tunnel is the double knitting that upper pin No. 1 pin goes out that half pin lopping and lower pin No. 1 pin go out half pin tuck.Wherein, the first, six tunnels are the two yarn inlet wire braiding of J32S20/80SUPERCOOL/ silk/cotton blended yarn, the second, five, seven, ten tunnels use yarn be SUPERCOOL75D/72F polyester fiber low-stretch yarn and 30D polyurethane fiber yarn, third and fourth, eight, nine tunnels use yarn be 120D viscose filament yarn and 30D polyurethane fiber yarn.
It is skin, intermediate layer, nexine three-decker that such braiding obtains fabric blank, its ectomesoderm is woven by the first yarn and the 4th yarn and forms, intermediate layer is made up of weaving with the 4th yarn of the second yarn, and nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.Accompanying drawing 13 shows, the first, the nexine of the upper pin single knit and the 5th on six tunnels, the upper pin lopping knitted parts formation fabric on ten tunnels, the first, the Ioop index on six tunnels is 3, coil is relatively large, five, the lopping Ioop index on ten tunnels is 0, the coil formed is relatively little, and be more conducive to the follow-up ball woll napping of nexine fabric, nexine is the hydroscopic fast-drying layer of fabric; The second, the upper pin Looping portion on seven tunnels is also the nexine forming fabric in theory, but because Ioop index is 4, coil includes polyurethane fiber, the yarn that the yarn and used because of two, seven two-way again, six two-way use is so thin that to be much elongated and to take out very tightly ensconce the centre of fabric, based on above three reasons, form the intermediate layer of fabric under the double knitting and the 5th of second, pin lopping on seven tunnels, lower pin tuck, ten tunnels together with pin tuck knitting part, intermediate layer is the two-way wetness-guiding layer of wicking of fabric; Third and fourth, eight, the part of pin single knit forms the skin of fabric under nine tunnels, skin be that the wet layer that wets is stored up in the moisture absorption of fabric;
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along open-width line;
4) the fabric blank that is up to the standards is loaded cloth car by package debatching, the capacity according to dye vat prepares cylinder, finishes cylinder number and fill flow path list, then meets Shu with Sewing machines and become the necessary sequential like of setting machine operation;
5) car load is connected the fabric blank pre-setting of Shu, pre-setting temperature 195 DEG C, speed of a motor vehicle 18m/min, overfeeding cloth doses is 15%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 10 to dye vat water inlet to the water level required by bath raio, the good blank of pre-setting enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and becoming can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the fabric blank after cylinder, immerse by fabric blank the dye vat that oxygen bleaching finishing agent is housed and carry out oxygen bleaching dyeing and finishing pre-treatment, in oxygen bleaching finishing agent, Wuhan becomes the hydrogen peroxide that photoinitiator chemical Co., Ltd produces, content is 3g/L, in the bath that Guangdong dolantin Chemical Co., Ltd. produces, precious DXB-626 anti-creasing agent content is 1g/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, the sheet alkali NAOH content that Chemical Co., Ltd. of Xingjiang Tianye Co. produces is that the dye vat of the finishing agent of 0.75g/L carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate controls to be disposed again with the deoxidation enzyme that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces at 0.5 ~ 1 DEG C/min., content is 0.1g/L, the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, content is 0.5g/L, deoxidation and in and alkali residual on cloth cover,
8) the dyeing liquor fabric blank good to pre-treatment is adopted to carry out the modified polyester fiber yarn SUPERCOOL75D/72F polyester fiber low-stretch yarn in high temperature dye Y type cross section, the DISPERSE DYES selecting Zhejiang Run Tu Chemical Co., Ltd. to provide and the dye liquor of the water-soluble formation of color additive dye, the component of DISPERSE DYES is: weight is wait to contaminate the disperse red S-5BL of fabric blank weight 0.02%, weight be wait to contaminate fabric blank weight 0.7% disperse orange S-4RL, weight is wait that the disperse blue S-3BG three contaminating fabric blank weight 0.22% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.5g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 1g/L.During dyeing, the temperature of dye liquor controls to be 130 DEG C, and temperature retention time is 35min.During dyeing, the speeds control of heating and cooling is at 0.5 DEG C/min;
9) reduction cleaning liquid is adopted to carry out reduction cleaning to the fabric semi-finished product that high temperature has contaminated modified polyester fiber yarn, the aqueous solution of the sodium dithionite that reduction cleaning liquid used is precious DXB-626 anti-creasing agent in the bath of Guangdong dolantin Chemical Co., Ltd. production, Guangzhou Zhong Cheng Chemical Co., Ltd. produces and the soda ash that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, wherein anti-creasing agent content is 1g/L, hydrosulfurous acid sodium content is 1g/L, soda content is 2g/L, and during reduction cleaning, temperature controls is 95 DEG C, temperature retention time controls as 20min;
10) bled off by the aqueous solution of reduction cleaning liquid then to intake and carry out heat to the water level required by bath raio and wash, intensification heat is washed, and it is 98 DEG C that temperature controls, temperature retention time controls as 20min; Heat is washed Hou Shui and is bled off the water level entered again required by cold water to bath raio, allows fabric in cylinder, run cold wash 10min, for subsequent handling is ready.
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dyeization auxiliary agent to dye to the 120D viscose filament yarn in above formed fabric semi-finished product and the cotton fiber in J32S20/80SUPERCOOL/ silk/cotton blended yarn.REACTIVE DYES is one group of REACTIVE DYES that Shanghai Dyestuffs eight factory produces, the component of REACTIVE DYES is: weight is wait to contaminate the reactive brilliant red M-3BE of fabric blank weight 0.275%, weight be wait to contaminate the active yellow M-3RE of fabric blank weight 1.26%, weight is wait that the Reactive dye red M-3BE three contaminating fabric blank weight 0.43% mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L, anti-creasing agent is the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent water-soluble and pour the attached cylinder of dyestuff into after stirring at normal temperatures with stir dye machine, and then the stirring that adds water is diluted evenly further, under normal temperature state, gradation squeezes into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time controling thereof complete within 20min, meanwhile allow cloth running at normal temperature 20min in dye liquor.Start gradation after fabric band dye liquor is even and add short dye auxiliary agent glauber salt at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is: 70g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, gradation evenly squeezes into cylinder body, and feed time controls to complete within 30min.Finally add color-fixing agent substitute alkali when normal temperature, substitute alkali is that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces, content is: 3.2g/L, adds at twice, and each feed time controls at 20min, directly add after the attached cylinder thin up of dyestuff stirs and slowly squeeze into cylinder body, all reinforced after start slowly to heat up, speeds control, at 0.5 ~ 1 DEG C/min, is heated to starting insulation when 60 DEG C, cut that doing checks colors chases after look, till color reaches confirmed color sample after insulation 45min;
12) carry out cold wash and pickling to the fabric semi-finished product again dyeed, slowly add cold water cooling to cylinder body, discharge water while cooling, cooling rate controls at 1 DEG C/min, when being down to water temperature 40 DEG C, stopping adding cold water and directly discharges water.Discharge water after terminating and enter pickling under a cylinder water normal temperature by the water level required by bath raio again, main purpose be in and alkali residual on cloth cover, the sour agent of pickling is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, when wherein soaping, a cylinder water is entered by bath raio water level again after being discharged by the water of normal temperature pickling, soaping agent is added by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and chelated dispersants two kinds of auxiliary agents, and wherein detergent is that hundred million Chemical Co., Ltd.'s detergents 209 are opened up in Nantong, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Slowly heat up while reinforced, heating rate controls at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then cold water cooling is slowly added, rate of temperature fall controls at 1 DEG C/min, water temperature discharge water when being down to 40 DEG C clean after enter a cylinder water-cooled again and wash, enter a cylinder water by the water required by bath raio again after cold wash;
14) then to hydrophilic softener on the fabric semi-finished product cleaned and hydrophily consistent lubricant essence.Fabric semi-finished product after cleaning do not go out cylinder, directly add the acetic acid that content is 0.8g/L, circulation immersion 15min under normal temperature.Add hydrophilic softening agent and hydrophily consistent lubricant essence again, circulation immersion 25min under normal temperature.Described hydrophilic softening agent is the super fluffy super-durable hydrophilic softening agent DP-9992 that Zhangjiagang Debao Chemical Co., Ltd. produces, hydrophilic softening agent consumption is wait to contaminate 0.5% of fabric blank weight, described hydrophily consistent lubricant essence is Hua Weixing Chemical Co., Ltd. of Huizhou City production hydrophily consistent lubricant essence RS, and the consumption of hydrophily consistent lubricant essence is wait to contaminate 4% of fabric blank weight;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried; To napper plucking on the fabric semi-finished product of having dried, gently draw when the principle that plucking is followed is and has just started first pass plucking, then by time intensification, plucking number of times is advisable for 4 ~ 6 times, select 4 ~ 6 online continuous plucking operations of napper, the longer and uniform and smooth good hand touch of plucking effect requirements;
16) carry out multiple sizing to the fabric semi-finished product that plucking has been got well, multiple setting temperature 160 DEG C, speed of a motor vehicle 20m/min, overfeeding cloth doses is 40%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined full rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center to detect properties by embodiment 1 identical standard, and result shows below:
1. insulation rate 32.58%, be up to state standards >=requirement of 30%.
2. the most promotion temperature value 6.8 DEG C of moisture absorption heating, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. moisture absorption heating on average intensification be worth 3.7 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 326%, be up to state standards >=requirement of 200%.
5. drip 0.5 second diffusion time, be up to state standards≤the requirement of 3 seconds.
6. measure wicking height 183mm, be up to state standards >=the requirement of 100mm.

Claims (13)

1. a moisture absorption heating quick-drying moisturizing thermal fabric, is characterized in that: it is woven by the first yarn, the second yarn, the 3rd yarn and the 4th yarn and forms, wherein:
First yarn be one or more in fiber crops, wool or cashmere and cotton fiber with the regenerated celulose fibre type blended yarn of regenerated celulose fibre blending or grow fine yarn for regenerated cellulose or be regenerated cellulose staple fibre yarn;
Second yarn is the modified polyester fiber yarn of noncircular cross section;
3rd yarn is the cotton fiber type blended yarn of one or both and cotton fiber blending in polyester staple fibers or polyacrylonitrile fibre or is cotton yarn;
4th yarn is polyurethane fiber yarn;
Described fabric is the three-decker of skin, intermediate layer, nexine formation, described skin is woven by the first yarn and the 4th yarn and forms, described intermediate layer is made up of weaving with the 4th yarn of the second yarn, and described nexine is woven by the second yarn, the 3rd yarn and the 4th yarn and forms.
2. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1, is characterized in that: the modified polyester fiber yarn in the modified polyester fiber yarn of described noncircular cross section to be cross section be cross section, Y type cross section or ∞ type cross section.
3. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1 and 2, is characterized in that: in described regenerated celulose fibre type blended yarn, according to percentage by weight, regenerated celulose fibre accounts for 50 ~ 80%.
4. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1 and 2, is characterized in that: in described cotton fiber type blended yarn, according to percentage by weight, cotton fiber accounts for 60 ~ 90%.
5. a preparation method for moisture absorption heating quick-drying moisturizing thermal fabric described in claim 1, is characterized in that: it comprises the following steps successively:
1) the first yarn, the second yarn, the 3rd yarn and the 4th yarn raw material is selected according to designed fabric;
2) by raw material looming weaving, be that the open-width sizing of later process is reserved and cutd open width line when weaving, obtain fabric blank;
3) gained fabric blank is cutd open width and the storehouse that simultaneously entirely checks in along cuing open width line;
4) the fabric blank be up to the standards is loaded cloth car by package debatching, then meet Shu and become sequential like;
5) fabric blank car load being connected Shu carries out pre-setting, and pre-setting temperature is 170 ~ 200 DEG C, the speed of a motor vehicle 15 ~ 25m/min, and overfeeding cloth doses is 15 ~ 40%;
6), according to joining the fabric blank weight of cylinder and bath raio is intake to dye vat, after the fabric blank that pre-setting is good enters cylinder, being stitched into by leftover of bolt of cloth cloth tail can the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment obtain fabric semi-finished product to entering the good fabric blank of cylinder;
8) dyeing liquor is adopted to dye to the modified polyester fiber yarn in non-round cross section in the good fabric semi-finished product of dyeing and finishing pre-treatment;
9) employing reduction cleaning liquid carries out reduction cleaning to the fabric semi-finished product after dyeing, and during reduction cleaning, temperature controls is 85 ~ 100 DEG C, temperature retention time controls to be 15 ~ 30min;
10) carry out heat to fabric semi-finished product to wash, described heat washes temperature, and to control be 85 ~ 98 DEG C, temperature retention time controls to be 10 ~ 20min, after cleaning, then cold wash 10 ~ 20min of intaking;
11) fabric other fibers half-finished are dyeed again;
12) cold wash and pickling are carried out to the fabric semi-finished product again dyeed;
13) fabric semi-finished product are soaped and cold wash again, until dyestuff loose colour is cleaned;
14) to hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence;
15) wharf's pavement quality is carried out after fabric semi-finished product being dried;
16) carry out multiple sizing to fabric semi-finished product, obtain fabric light base, multiple setting temperature is 150 ~ 160 DEG C, and the speed of a motor vehicle is 15 ~ 25m/min, and overfeeding cloth doses is 25 ~ 50%;
17) gained fabric light base is examined full rolling warehouse-in.
6. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 5, is characterized in that: described step 2) in, looming weaving method is:
The mode inlet wire that first yarn and the 4th yarn adopt upper pin to go out full pin single knit forms the skin of fabric; Second yarn and the 4th yarn take lower pin one to go out half pin lopping braiding and upper pin one goes out the double knitting mode inlet wire braiding of half pin tuck knitting every one every one, and the 3rd yarn adopts lower pin one to go out half pin one side inlet wire braiding every one; Wherein: on the second yarn and the 4th yarn, pin one goes out every one the intermediate layer that half pin tuck knitting part forms fabric: under the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one goes out every one the nexine that half pin lopping knitted parts forms fabric jointly; Or:
The mode inlet wire that first yarn and the 4th yarn adopt lower pin to go out full pin single knit forms the skin of fabric; Second yarn and the 4th yarn take pin one to go out half pin lopping braiding and lower pin one goes out the double knitting mode inlet wire braiding of half pin tuck knitting every one every one, and the 3rd yarn adopts upper pin one to go out half pin one side inlet wire braiding every one; Wherein: under the second yarn and the 4th yarn, pin one goes out every one the intermediate layer that half pin tuck knitting part forms fabric; The one side inlet wire braiding of the 3rd yarn and the second yarn, pin one goes out every one the nexine that half pin lopping knitted parts forms fabric jointly on the 4th yarn.
7. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 5 or 6, is characterized in that: described step 6) in, bath raio is 1:5 ~ 15.
8. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 5 or 6, it is characterized in that: described step 8) in, during dyeing, the temperature of dyeing liquor controls to be 110 ~ 130 DEG C, temperature retention time is 20 ~ 45min, and the speeds control of dyeing liquor heating-cooling is 0.5 ~ 1 DEG C/min.
9. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 5 or 6, it is characterized in that: described step 8) in, dyeing liquor is mixed by DISPERSE DYES and color additive, wherein color additive comprises the chelated dispersants that content is 0.5 ~ 1.5g/L, content is the anti-creasing agent of 0.5 ~ 2g/L, content is the high temperature levelling agent of 0.5 ~ 1g/L, and content is the acetic acid of 0.5 ~ 1g/L.
10. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 5 or 6, it is characterized in that: described step 9) in reduction cleaning liquid used be the mixed liquor of anti-creasing agent, sodium dithionite and soda ash solution, wherein anti-creasing agent content is 1 ~ 2g/L, hydrosulfurous acid sodium content is 0.5 ~ 1g/L, soda content is 0.5 ~ 2g/L.
11. according to claim 5 or 6 preparation method of moisture absorption heating quick-drying moisturizing thermal fabric, it is characterized in that: described step 13) in, when soaping, soaping agent used is the mixture of detergent and chelated dispersants two kinds of auxiliary agents, in soaping agent, detergent content is 1 ~ 3g/L, and chelated dispersants content is 1 ~ 2g/L.
12. according to claim 5 or 6 preparation method of moisture absorption heating quick-drying moisturizing thermal fabric, it is characterized in that: described step 14) in, hydrophilic softener consumption is wait to contaminate 0.5 ~ 2% of fabric blank weight, and hydrophily consistent lubricant essence consumption is wait to contaminate 3 ~ 5% of fabric blank weight.
13. according to claim 5 or 6 preparation method of moisture absorption heating quick-drying moisturizing thermal fabric, it is characterized in that: described step 14) in, before hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence, first pickling 10 ~ 20min is carried out to fabric semi-finished product.
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