CN103952845A - Moisture-absorption, heat-generating, quick-drying, moisturizing and thermal fabric and preparation method thereof - Google Patents

Moisture-absorption, heat-generating, quick-drying, moisturizing and thermal fabric and preparation method thereof Download PDF

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Publication number
CN103952845A
CN103952845A CN201410052915.7A CN201410052915A CN103952845A CN 103952845 A CN103952845 A CN 103952845A CN 201410052915 A CN201410052915 A CN 201410052915A CN 103952845 A CN103952845 A CN 103952845A
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China
Prior art keywords
yarn
fabric
pin
braiding
moisture absorption
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CN201410052915.7A
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CN103952845B (en
Inventor
周用民
胡萍
张建武
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Wuhan LoveGod Knitting Industry Co., Ltd.
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WUHAN LOVEGOD HIGH-LEVEL DRESS & ADORNMENTS Co Ltd
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Priority to CN201410052915.7A priority Critical patent/CN103952845B/en
Publication of CN103952845A publication Critical patent/CN103952845A/en
Priority to PCT/CN2015/070619 priority patent/WO2015120760A1/en
Priority to EP15748772.9A priority patent/EP3109353B1/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14Other fabrics or articles characterised primarily by the use of particular thread materials
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/04Blended or other yarns or threads containing components made from different materials
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00Successive treatments of textile materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/24Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in roped form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/02Moisture-responsive characteristics
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/011Dissimilar front and back faces
    • D10B2403/0111One hairy surface, e.g. napped or raised
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/01Surface features
    • D10B2403/011Dissimilar front and back faces
    • D10B2403/0114Dissimilar front and back faces with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Knitting Of Fabric (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention discloses a moisture-absorption, heat-generating, quick-drying, moisturizing and thermal fabric and a preparation method thereof. The fabric is formed by weaving first yarns, second yarns, third yarns and fourth yarns, wherein the first yarns are regenerated cellulose fiber type blended yarns formed by blending linen, wool or cashmere, one or more types of cotton fibers and regenerated cellulose fibers, or regenerated cellulose multi-filaments, or regenerated cellulose staple fiber yarns; the second yarns are modified polyester fiber yarns with non-circular cross sections; the third yarns are cotton fiber type blended yarns formed by blending one or two of polyester staple fiber yarns or polyacrylonitrile fibers and cotton fibers, or all cotton yarns; the fourth yarns are polyurethane fiber yarns. The moisture absorption and heat-generating value of the fabric exceeds national standards, the moisture absorption and quick-drying performance is excellent, and the thermal insulation rate meets national standards; the fabric also has comfortable elasticity and soft and smooth hand feeling of one surface next to the skin. Meanwhile, the preparation method is simple in process, and convenient to operate.

Description

Moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof
Technical field
The invention belongs to knitwear fabric technical field, specifically refer to a kind of moisture absorption heating quick-drying moisturizing thermal fabric and preparation method thereof.
Background technology
In recent years, the developing trend of China's hosiery industry mainly concentrates on the application of new material fiber, the popularization of Advanced Spinning Technologies, the aspect such as application and industrialization and informationalized two change integration technology application of energy-conserving and environment-protective staining technique, around these developing trends, there has been significant progress progress in each knitting enterprise from hardware to software, mainly comprises the utilization of all kinds of new technologies, new technology, new equipment, novel environment friendly dye addictive, new control device, new quality standard.
Along with people's living standard ground progressively improves, people have higher requirement again to the wet comfort property of the Thermal Synthetic of knitwear.Since " moisture absorption heating knitted underwear " standard of being promulgated by the Ministry of Industry and Information Technology of the People's Republic of China (PRC) was implemented in December, 2010, the knit fabric that moisture absorption heating value can reach this standard-required has mostly woven taking the hygroscopic heating fibers EKS raw material of Japanese Toyo Boseki K.K as the yarn of main blending, because the fiber of its blending is mostly polyacrylonitrile raw material, but its pilling poor-performing, long-time dressing meeting affects the outward appearance of ready-made clothes fabric.How to break through Japanese raw material technology barriers, utilize the moisture absorption heating fabric that domestic existing natural material, regenerated celulose fibre and ripe chemical fibre raw material new product development are brand-new extremely urgent.The knitwear fabric that applies at present dressing next to the skin mostly adopts natural cellulose fibre, protein fibre and the regenerated celulose fibre such as cotton, model, viscose glue, woollen and cashmere, mulberry silk, crudefiber crop and the raw yarn of blending thereof, there is the function of natural moisture absorption antibacterial thermal insulating skin care, auxiliary in the importing of elastomeric polyurethane fiber yarn, knitwear has had than the better slimming effect of tatting ready-made clothes and has freely unfolded function.But there is the problem that wet moisture releasing is short of power of leading in these fabrics, long-time dressing, athletic meeting is perspired and is adsorbed on fabric a little, a large amount of sweat can not get timely discharge, the sweat that cannot discharge in time in the time of human body exercise amount minimizing or transfixion sticks and can produce clammy sense with it, and comfort property is poor.And, evaporation rate and vapor transfer rate are two characteristic indexs that fabric rapid-drying properties is evaluated, what they characterized is all evaporation rate and the vapor transfer rate of fabric entirety, in fabric, the otherness of outer two-layer rapid-curing cutback performance cannot characterize separately, and being development of knitted fabric personnel, realistic situation works out a large amount of hydroscopic fast-drying products, most of product is sweat is transferred to fabric very soon skin through the nexine of fabric, the quick-drying performance of nexine is much larger than the skin of fabric, thereby reach in this way sweat fast transfer from the inside to surface and reach the lasting dry and comfortable object of skin.But the exploitation of these fabrics is mostly confined to the exploitation of motion knit fabric product, seldom this theory is used for to the exploitation to knitted anderwear fabric.In addition, must not be lower than the requirement of 30% standard about warming knitted underwear insulation rate in order to reach country, warming knitted underwear on the market adopts the wired weaving process of air layer mostly, the polyester fiber low-stretch yarn of the wired layer of the poor and long-time dressing of the fabric elasticity pilling that can come outbreak out, has a strong impact on outward appearance and the wearability of underwear.Except the defect such as poor flexibility and pilling, the breathable moisture permeability extreme difference of this kind fabric, easily produces strong feeling of oppression and heat and clammy sense when dressing.
Summary of the invention
The object of the invention is to provide one to there is moisture absorption heating quick-drying moisturizing thermal fabric, this fabric moisture absorption heating value is considerably beyond national standard requirement, good and the insulation rate of Moisture absorbing & quick drying property reaches the requirement of country about warming knitted underwear standard, meanwhile, fabric of the present invention also has comfortable elasticity and the soft fine and smooth feel of skin surface.
For achieving the above object, moisture absorption heating quick-drying moisturizing thermal fabric of the present invention, its special character is, it is formed by the first yarn, the second yarn, the 3rd yarn and four kinds of yarns braidings of the 4th yarn, wherein: the first yarn is one or more regenerated celulose fibre type blended yarns that form with regenerated celulose fibre blending in fiber crops, wool or cashmere and cotton fiber or grows fine yarn or be regenerated cellulose staple fibre yarn for regenerated cellulose; The second yarn is the modified polyester fiber yarn of noncircular cross section; The 3rd yarn is the cotton fiber type blended yarn of one or both and cotton fiber blending in polyester staple fibers or polyacrylonitrile fibre or is cotton yarn; The 4th yarn is polyurethane fiber yarn.
Preferably, the modified polyester fiber yarn of described noncircular cross section is that cross section is the modified polyester fiber yarn in cross section, Y type cross section or ∞ type cross section.
Further preferably, described fabric is the three-decker of skin, intermediate layer, nexine formation, described skin is made up of the first yarn and the braiding of the 4th yarn, described intermediate layer is made up of with the 4th yarn braiding the second yarn, and described nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.
Again further preferably, in described regenerated celulose fibre type blended yarn, according to percentage by weight, regenerated celulose fibre accounts for 50~80%.In described cotton fiber type blended yarn, according to percentage by weight, cotton fiber accounts for 60~90%.
The preparation method of moisture absorption heating quick-drying moisturizing thermal fabric of the present invention, its special character is: it comprises the following steps successively:
1) select the first yarn, the second yarn, the 3rd yarn and the 4th yarn raw material according to designed fabric;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank;
3) by gained fabric blank, along cuing open, width line cuts open width and the storehouse that simultaneously entirely checks in;
4) pack by package debatching the fabric blank being up to the standards into cloth car, then meet Shu and become continuous shape;
5) the fabric blank that car load is connected to Shu carries out pre-setting, and pre-setting temperature is 170~200 DEG C, the speed of a motor vehicle 15~25m/min, and overfeeding cloth amount is 15~40%;
6) intake to dye vat according to fabric blank weight and the bath raio of joining cylinder, the fabric blank that pre-setting is good enters after cylinder, leftover of bolt of cloth cloth tail is stitched into continuously to the becket bridle shape of dye vat operation;
7) the good fabric blank that enters cylinder is carried out to dyeing and finishing pre-treatment and obtain fabric semi-finished product;
8) adopt dyeing liquor to dye to the modified polyester fiber yarn in non-round cross section in the good fabric semi-finished product of dyeing and finishing pre-treatment;
9) the fabric semi-finished product after adopting reduction cleaning liquid to dyeing carry out reduction cleaning, and when reduction cleaning, temperature control is that 85~100 DEG C, temperature retention time control are 15~30min;
10) reduction cleaning liquid is drained, then intake and fabric semi-finished product are carried out to heat wash, it is that 85~98 DEG C, temperature retention time control are 10~20min that described heat is washed temperature control, after cleaning, then the cold wash 10~20min of intaking;
11) half-finished other fibers of fabric are dyeed again;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling;
13) then fabric semi-finished product are soaped and cold wash again, until dyestuff loose colour is cleaned;
14) then to hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence;
15) after being dried, fabric semi-finished product carry out plucking processing;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing, obtain fabric light base, and multiple setting temperature is 150~160 DEG C, and the speed of a motor vehicle is 15~25m/min, and overfeeding cloth amount is 25~50%;
17) gained fabric light base is examined entirely to rolling warehouse-in.
Preferably, described step 2) in, looming weaving method is:
First and the 4th the yarn mode inlet wire that adopts upper pin to go out full pin one side braiding form the skin of fabric; The second yarn and the 4th yarn take lower pin one to go out half pin lopping braiding and upper pin one every a double knitting mode inlet wire braiding that goes out half pin tuck knitting every one, and the 3rd yarn adopts lower pin one to go out half pin one side inlet wire braiding every one; Wherein: on the second yarn and the 4th yarn, pin one goes out half pin tuck knitting part every one and forms the intermediate layer of fabric: under the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one is every a nexine that goes out half pin lopping knitted parts and jointly form fabric; Or:
First and the 4th the yarn mode inlet wire that adopts lower pin to go out full pin one side braiding form the skin of fabric; The second yarn and the 4th yarn take pin one to go out half pin lopping braiding and lower pin one every a double knitting mode inlet wire braiding that goes out half pin tuck knitting every one, and the 3rd yarn adopts upper pin one to go out half pin one side inlet wire braiding every one; Wherein: under the second yarn and the 4th yarn, pin one goes out half pin tuck knitting part every one and forms the intermediate layer of fabric: on the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one is every a nexine that goes out half pin lopping knitted parts and jointly form fabric.
Preferably, described step 6) in, bath raio is 1:5~15.
Further preferably, described step 8) in, when dyeing, the temperature control of dyeing liquor is 110~130 DEG C, and temperature retention time is 20~45min, and the speed control of dyeing liquor heating-cooling is 0.5~1 DEG C/min.Described dyeing liquor is mixed by DISPERSE DYES and color additive, and wherein color additive comprises that content is the chelated dispersants of 0.5~1.5g/L, the anti-creasing agent that content is 0.5~2g/L, the high temperature levelling agent of content 0.5~1g/L, the acetic acid that content is 0.5~1g/L.
Still more preferably, in step 9, reduction cleaning liquid used is the mixed liquor of anti-creasing agent, sodium dithionite and soda ash solution, and wherein anti-creasing agent content is that 1~2g/L, hydrosulfurous acid sodium content are that 0.5~1g/L, soda ash content are 0.5~2g/L.
Again further preferably, described step 14) in, hydrophilic softener consumption is 0.5~2% of fabric blank weight to be dyed, hydrophily consistent lubricant essence consumption is 3~5% of fabric blank weight to be dyed.
Also further preferably, described step 14) in, before hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence, first fabric semi-finished product are carried out to pickling 10~20min.
Also further, described step 13) in, while soaping, soaping agent used is the mixture of detergent and two kinds of auxiliary agents of chelated dispersants, and in soaping agent, detergent content is 1~3g/L, and chelated dispersants content is 1~2g/L.
Moisture absorption heating quick-drying moisturizing thermal fabric moisture absorption heating of the present invention, hydroscopic fast-drying, moisturizing, warming principle are as follows:
Moisture absorption heating principle: the selection with hygroscopic moisture absorption heating fabric component must possess better hydrophily or stronger wicking wet guiding function, the selected raw material of the present invention is to be rich in the regenerated celulose fibre of more hydrophilic radical and cotton fiber as main raw material, and itself just has good water absorbing properties gained fabric.When the modified polyester fiber yarn in the non-prototype cross sections such as the cross section of selecting further, Y type cross section or ∞ type cross section has the specific area larger than the polyester fiber yarn of common circular section and specific surface energy, there is stronger wicking wet guiding function, thus make the water absorption rate index of fabric finished product reach that national standard requires or more than.But it is exactly not necessarily the fabric of moisture absorption heating that fabric only has index of water absorption rate up to standard, the present invention is in the time of braiding, the first yarn raw material taking regenerated celulose fibre as main component is mainly placed on to the skin of fabric, the nexine of fabric will be placed on taking cotton fiber as the 3rd main yarn raw material, after fabric moisture absorption, hydrone can produce transfer movement from the inside to the outside because of hygroscopicity difference in fabric inside like this, hydrone moves strenuous exercise in the not stall of fabric inside just can produce integral heat and partial heat, and kinetic transformation becomes heat energy to play heating functioin.Finally that fabric must possess the lost adequate thickness of trap heat or more degree of hollowness and the still air of internal memory, the mode that the present invention adopts the first yarn and the 4th yarn to go out full pin one side braiding forms the skin of fabric, outer fabric is relatively tight, thereby scatter and disappear and created condition for effective trap heat, adopt the 3rd yarn one to go out every one the main component that half pin does not add the mode one side braiding formation fabric nexine of the polyurethane fiber yarn of the 4th yarn, fabric is relatively sparse, the ball woll napping of adding later process produces many slight void, the more still air of internal memory, the heat energy that hygroscopic moisture molecule conversion of motion becomes so is just difficult for scattering and disappearing, the requirement that will be up to state standards of the highest intensification value of moisture absorption and average intensification value.
Hydroscopic fast-drying principle: China's national standard is mainly following three indexs to the sign of moisture pick-up properties: water absorption rate, diffusion time and measure wicking height drip; The sign of quick-drying performance is mainly contained to following two indexs: evaporation rate and vapor transfer rate.But above-mentioned five indices has some limitations the sign of Moisture absorbing & quick drying property, can only characterize the Moisture absorbing & quick drying property of monoblock fabric, the difference of the inside and outside layer Moisture absorbing & quick drying property to fabric cannot characterize.There is some difference for the raw material official regain that fabric of the present invention innner and outer layer uses, nexine fabric is also hydrophilic, but weighted average official regain is relatively little, the hydrophilic and weighted average official regain of outer shell fabric is much larger than the weighted average official regain of nexine fabric.The quick-drying of nexine fabric is not only by the natural evaporation quick-drying channel on top layer, can also pass through the strong force moisture absorption effect channel of outer shell fabric, make the moisture of nexine moisture absorption see through middle wicking wetness-guiding layer fast transfer to outer and diffusion rapidly, thereby the quick-drying performance that reaches nexine is obviously better than skin.
Moisturizing principle: the intermediate layer of fabric is that modified polyester fiber yarn and the 4th yarn polyurethane fiber yarn in the second non-round cross section of yarn weaves formation jointly, leads wet effect because the modified polyester fiber yarn in non-round cross section has larger specific area thereby has stronger wicking.It is two-way that wet effect is led in this wicking, both can, from the nexine of fabric to outer hydrofuge, also can lead from the skin of fabric to nexine wet.The outer raw material weighted average official regain of fabric of the present invention is large, raw material itself is containing a large amount of hydrophilic radicals, be aided with the hydrophily soft finish of rear arrangement, thereby have and flutter more by force the effect of catching water in air molecule, in the time there is a certain amount of hydrone in air, the skin of fabric will adsorb a large amount of hydrones, and leads through the intermediate layer of fabric the nexine wetting to fabric, thereby reach moisture equilibrium at dry side, reach the object of moisturizing delaying human body caducity.The a large amount of sweat of human body can be transferred to rapidly the skin of fabric while discharge, the skin of fabric is relatively slow because of the evaporation rate of a large amount of hydrophilic radical moisture, and the moisture of outer field abundance is that condition has been created in nexine moisturizing.In the time that human body skin becomes dry, outer meeting be flutterred the moisture of catching or be wet and also do not have enough time completely to evaporate the moisture of volatilization from the storage of moisture absorption before from air, the two-way wet guiding function in the intermediate layer by fabric is led wet in the hope of reaching moisture equilibrium at dry side to the nexine of fabric, thereby reaches moisturizing object.
Warming principle: the hollow design of fabric institutional framework is to the lifting of the fabric insulation rate with polyurethane fiber not obvious, and the ball woll design of employing fabric nexine, the lifting highly significant of insulation rate.Nexine by fabric after ball woll can produce a large amount of slight void, the a large amount of still airs of internal memory, add the importing of outer polyurethane fiber yarn, outer fabric is relatively tight, effectively stop air flowing between human body and outer fabric layer, reach the object that significantly promotes fabric insulation rate by the recoverable amount of a large amount of still airs.The present invention makes fabric nexine produce a lot of small spaces by the postfinishing process of nexine ball woll, the a large amount of still airs of internal memory in slight void, be aided with the weaving mode that skin first and the 4th yarn go out full needle knitting, because the 4th yarn is that polyurethane fiber yarn has good elasticity and shrinkage, outer fabric becomes relative tight because going out full pin with the importing of the 4th line, can play effective iris action to scattering and disappearing of body heat, thereby reach warming object.
For the fabric of realizing the present invention's design has moisture absorption heating quick-drying and the warming function of moisturizing, the design of knitting artwork is based on following principle: one, bring into play to greatest extent moisture absorption and the quick-drying performance of each raw material components, especially the performance from the nexine of fabric to outer hydrofuge.The present invention adopts the 3rd yarn not add polyurethane fiber yarn, upper pin or lower pin one are every an inlet wire one side weaving manner that goes out half pin, make after the structure ball woll of fabric more sparse, be conducive to nexine moisture-inhibiting and quick-drying, under the skin employing first of fabric and the 4th yarn, pin or upper pin go out the weaving manner of full pin, fabric is relatively tight, is more conducive to outwards shifting fast and assembling of nexine moisture.Two, not affecting under the prerequisite of each raw material components hydrophilicity, by the optimal design of weaving process, the ratio that changes each component reaches the weighted average regain that reduces to greatest extent nexine fabric, increases the weighted average regain of each component of outer shell fabric.Organizational structure design of the present invention is by adopting the second yarn and the 4th yarn to take upper pin or lower pin one to go out half pin lopping braiding every one, corresponding lower pin or upper pin one are every a mode that goes out half pin tuck knitting, participate in the design of nexine and intermediate layer fabric, do not participate in the design of outer fabric, can effectively reduce because the official regain of modified polyester fiber low-stretch yarn is low like this weighted average official regain of the each component of fabric nexine, do not affect and reduce the weighted average official regain of outer each component, more contribute to the moisture-inhibiting wet-guide quick-drying of nexine.Three, more be conducive to nexine ball woll napping, also to take into account the root that grips ball woll simultaneously and not fall the principle of hair.The present invention in the time of looming weaving by the reasonable adjusted design of the priority of respectively entering yarn way, the knitting engineering discipline of flexible Application field is about the theory of Ioop index, the 3rd yarn napping that the machine manufacture of making obtains becomes turn coil to become the very long very large protruding ball woll napping that arranges after fabric face is beneficial to, the second yarn that pins the participation nexine structure of napping the 3rd yarn coil root becomes turn coil to become very little with the 4th yarn to fall in, and has influence on the phenomenon of pinning the performance of function and produce hair in order to avoid scratch it when ball woll.The 3rd yarn can be fixed on a kind of knitting needle and go out half pin one side braiding, also can flow out half pin one side braiding by two kinds of knitting needle wheels.Each road first yarn and the 4th yarn go out full pin one side braiding and the 3rd yarn goes out half pin one side braiding, must corresponding design one tunnel the second yarn and the 4th yarn one go out pin lopping braiding every half pin, the knitting needle one of corresponding another dish every one go out half pin tuck knitting in, the outer double knitting connecting, the knitting needle that the knitting needle of this road double knitting participation lopping braiding and the 3rd yarn go out half pin one side braiding is same knitting needle, so that the coil that the lopping of this double knitting forms firmly pins the root of the 3rd yarn formation coil, create conditions for not falling hair after subsequent handling ball woll.Four, fabric must have the principle of Comfortable elastic.In order to make fabric there is better comfortable elasticity, the organizational structure design of fabric of the present invention does not import polyurethane fiber yarn except the yarn way of entering of the 3rd yarn of wanting ball woll napping, other enter yarn way and all introduce or import polyurethane fiber yarn, polyurethane fiber yarn has good tensile property and recoverability, the yarn way of entering of the 3rd yarn of ball woll napping does not import polyurethane fiber yarn and will be beneficial to subsequent handling ball woll, will ensure that fabric does not enough have influence on again the ball woll napping of nexine on flexible basis like this.
Simultaneously in preparation method, adopt containing DISPERSE DYES and auxiliary agent dyeing liquor and dyed after modified polyester fiber, especially after having dyed middle dark color, must pass through reduction cleaning operation, main purpose is that the dyestuff loose colour and the DISPERSE DYES that stick on modified polyester fiber in order to remove after high temperature distillation sticks in the loose colour on other raw materials, thereby promotes the dyeing COLOR FASTNESS of whole fabric.After reduction cleaning is complete, to carry out that heat is washed, cold wash, for subsequent handling ready to the dyeing of regenerated celulose fibre, cotton fiber and other fibers.Adopt REACTIVE DYES or other dye well auxiliary agents, according to fabric blank also undyed component choose reasonable dyeing curve dye to carry out regenerated celulose fibre, cotton fiber and other fibers with upper fabric semi-finished product.After dyeing, carry out cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, pickling is complete soaps afterwards with soaping agent, remove to greatest extent to the greatest extent all dyestuff loose colours, until dyestuff loose colour is cleaned, then slowly add cold water cooling, after discharging water totally, entering a cylinder water-cooled washes again, after cold wash, enter a cylinder water by the desired water of bath raio again, by loose colour by soaping and hydrophilic softener and to upper hydrophily consistent lubricant essence on the fabric semi-finished product of cold wash after clean again.Fabric semi-finished product after not cleaning cylinder, add hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 20~30min under normal temperature.Before adding hydrophilic softening agent and hydrophily consistent lubricant essence, can adopt weak acid to carry out pickling 10~20min to fabric semi-finished product, regulate the pH value of dye liquor between 4.5~6, make dye liquor be faintly acid, because hydrophilic softener and hydrophily consistent lubricant essence are crossed soft hydrophilic soft effect meeting better to cloth cover under mild acid conditions.Upper hydrophilic softener is for the polyester staple fibers hydrophily soft finish in non-round modified poly ester yarn or the 3rd yarn of the second yarn; Upper hydrophily consistent lubricant essence is for fiber crops, wool or cashmere in cotton fiber or the first yarn in the 3rd yarn, the first yarn and the soft finish of regenerated celulose fibre hydrophily.That cloth cover after hydrophilic soft treatment requires is soft, hydrophilic effect is good and the principle of the fluffy ball woll napping that is conducive to subsequent handling of cotton fiber, the fabric semi-finished product stretching preshrunk dryer that hydrophilic treatment has been got well is dried, to napper plucking on the fabric semi-finished product of drying, plucking effect requirements is length and uniform and smooth good hand touch, and plucking operation is directly connected to the texture of fabric and reaching of fabric insulation rate index.The fabric finished product of finally plucking having been got well carries out multiple sizing, and the temperature of multiple sizing must not exceed 160 DEG C, in order to avoid DISPERSE DYES molecule on polyester fiber again distils and freely forms loose colour and reduce the dyeing COLOR FASTNESS of fabric.
Brief description of the drawings
Fig. 1 is the weaving schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 2 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 3 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 1.
Fig. 4 is the weaving schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 5 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 6 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 2.
Fig. 7 is the weaving schematic diagram of fabric looming weaving described in embodiment 3.
Fig. 8 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 3.
Fig. 9 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 3.
Figure 10 is the weaving schematic diagram of fabric looming weaving described in embodiment 4.
Figure 11 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 4.
Figure 12 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 4.
Figure 13 is the weaving schematic diagram of fabric looming weaving described in embodiment 5.
Figure 14 is the knitting needle arrangement mode schematic diagram of fabric looming weaving described in embodiment 5.
Figure 15 is the needle cam arrangement mode schematic diagram of fabric looming weaving described in embodiment 5.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric of the present invention is described in further detail.
Embodiment 1
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, formed by four kinds of yarn braidings, the first yarn is regenerated celulose fibre type blended yarn J40S Lenzin model/cotton 50/50 blended yarn of cotton fiber and regenerated celulose fibre blending, and wherein the percentage by weight of regenerated celulose fibre accounts for 50%; The second yarn is the modified polyester fiber yarn COOLDRY75D/72F of the cross section of Shanghai Hai Tian Ying Jie textile technology Co., Ltd production; To be that 20S cotton is high join general comb yarn with the 3rd yarn; The 4th yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and the above four kinds of necessary raw material tube head of raw material numbers while being ready to upper machine according to the actual conditions of type;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank; When looming weaving, weave by the weaving figure shown in accompanying drawing 1, the arrangement of knitting needle is arranged by mode shown in accompanying drawing 2, and the triangle arrangement of knitting needle is arranged by mode shown in accompanying drawing 3.1. 2. 3. 4. 5. 6. numbering for entering yarn way in accompanying drawing 1, accompanying drawing 3; Accompanying drawing 1 is shown as the braiding of Gong Liu road, and the 1, the 2nd in the upper and lower row of accompanying drawing 2 numbers into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What in accompanying drawing 3, be arranged in row's form is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " Qian " is tuck cam, and "-" is flotation line triangle;
Looming weaving is undertaken by mode shown in accompanying drawing 1~3, Gong Liu road has woven a complete organization, the first via is the double knitting that No. 1 pin of lower pin goes out half pin lopping and No. 2 pins of upper pin and go out half pin tuck, the second tunnel is the one side braiding that No. 1 pin of lower pin goes out half pin lopping, Third Road is the one side braiding that upper pin goes out full pin, Si road is the double knitting that No. 1 pin of lower pin goes out half pin lopping and No. 1 pin of upper pin and go out half pin tuck, and Wu repeats on road the braiding on the second tunnel, and the braiding of Third Road is repeated on Liu road.Wherein, the modified polyester fiber yarn COOLDRY75D/72F of cross section and the 30D polyurethane fiber yarn of spandex Co., Ltd of Hangzhou Asahi Chemical Industry production that the yarn that first, fourth tunnel is used is produced for Shanghai Hai Tian Ying Jie textile technology Co., Ltd, the second, the yarn that five tunnels are used is joined general comb yarn for 20S cotton is high, the yarn that the 3rd, six tunnels are used is the 30D polyurethane fiber yarn of J40S Lenzin model/cotton 50/50 blended yarn and the production of spandex Co., Ltd of Hangzhou Asahi Chemical Industry.
Braiding obtains fabric blank for skin, intermediate layer, nexine three-decker like this, its ectomesoderm is made up of the first yarn and the braiding of the 4th yarn, intermediate layer is made up of with the 4th yarn braiding the second yarn, and nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.Accompanying drawing 1 shows, first, the part and second of No. 1 pin lopping of the lower pin braiding on four tunnels, No. 1 pin one side knitted parts of lower pin on five tunnels forms the nexine of fabric together, first, under four tunnels, the Ioop index of pin lopping is 0, add the effect of the elastic force contraction of polyurethane fiber long filament and two active forces of dividing sinker effect of upper pin tuck, make one, the lower pin nexine coil that four tunnels form is relatively little, second, the Ioop index of the lower pin one side braiding on five tunnels is 1, there is no again the effect of above-mentioned two active forces, thereby the lower pin nexine coil forming is relatively large, the 3rd, on six road two-way, under the elastic force contraction of the polyurethane fiber yarn of pin one side braiding, seem more outstanding, be more conducive to the ball woll of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, upper pin tuck part when first, fourth double knitting forms the intermediate layer of fabric, the two-way wetness-guiding layer of wicking that intermediate layer is fabric, three, the skin of the part formation fabric of pin one side braiding on six tunnels, skin is the wet wet layer of moisture absorption storage of fabric,
3) gained fabric blank is cutd open to width and the storehouse that simultaneously entirely checks in along open-width line;
4) pack by package debatching the fabric blank being up to the standards into cloth car, prepare cylinder according to the capacity of dye vat, finish cylinder number and fill flow path list, then meet Shu with Sewing machines and become the necessary continuous shape of setting machine operation;
5) car load is connected to the fabric blank pre-setting of Shu, 195 DEG C of pre-setting temperature, speed of a motor vehicle 20m/min, overfeeding cloth amount is 35%;
6) according to joining the fabric blank weight of cylinder and the bath raio of 1 ︰ 12 is intake to the desired water level of bath raio to dye vat, the blank that pre-setting is good enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, the one-tenth becket bridle shape that dye vat moves continuously;
7) carry out dyeing and finishing pre-treatment and obtain fabric semi-finished product entering fabric blank after cylinder, immerse and be equipped with that oxygen floats and the dye vat of the finishing agent that deoils carries out that oxygen floats and the dyeing and finishing pre-treatment of deoiling by fabric blank, it is 4g/L that oxygen floats the hydrogen peroxide content that becomes photoinitiator chemical Co., Ltd to produce with Wuhan in the finishing agent that deoils, the refined suitable sliding NF anti-creasing agent content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, the refining agent 0.5g/L of upper Hisense pool Chemical Manufacture, the sheet alkali NAOH content 1g/L that Chemical Co., Ltd. of Xingjiang Tianye Co. produces, the degreaser DM-1140 content that Guangdong dolantin Chemical Co., Ltd. produces is 1g/L, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate is controlled at 0.5~1 DEG C/min, be disposed is 0.2g/L with the deoxidation enzyme content that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces again, Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid content be 1g/L deoxidation and in and cloth cover on residual alkali,
8) adopt dyeing liquor to carry out high temperature to the good fabric semi-finished product of pre-treatment and dye the modified polyester fiber yarn COOLDRY75D/72F of cross section, select DISPERSE DYES that Zhejiang Run Tu Chemical Co., Ltd. provides and the dye liquor of the water-soluble formation of color additive to dye, the component of DISPERSE DYES is: weight is the Disperse Red 3B of fabric blank weight 0.02% to be dyed, and weight is that fabric blank weight 0.6% disperse yellow SE-RGFL to be dyed, weight are that the Disperse Blue 2BLN three of fabric blank weight 0.01% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is that the elegant auspicious ARSK content that Shanghai Argus Fine Chemical Co., Ltd. produces is that 1g/L, anti-creasing agent are that the refined suitable sliding NF content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, high temperature levelling agent is that the high temperature levelling agent DM-2108 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, and acetic acid is that the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces is 0.5g/L.When dyeing, the temperature control of dye liquor is 130 DEG C, and temperature retention time is 30min, and when dyeing, the speed of heating and cooling is controlled at 0.5 DEG C/min;
9) the fabric semi-finished product that adopt reduction cleaning liquid to dye modified polyester fiber yarn to high temperature carry out reduction cleaning, reduction cleaning liquid used is refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the aqueous solution of the soda ash that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is that 1g/L, hydrosulfurous acid sodium content are that 0.8g/L, soda ash content are 1g/L, and when reduction cleaning, temperature control is that 90 DEG C, temperature retention time control are 20min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the desired water level of bath raio and wash, intensification heat is washed, and temperature control is that 90 DEG C, temperature retention time control are 10min; Heat is washed Hou Shui and is bled off and enter cold water to the desired water level of bath raio again, allows fabric in cylinder, move cold wash 10min, for subsequent handling ready;
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dying auxiliary agent to dye to the J40S Lenzin model in above formed fabric semi-finished product/cotton 50/50 blended yarn and the high two kinds of yarns of general comb yarn of joining of 20S cotton.REACTIVE DYES is one group of REACTIVE DYES that dyestuff eight factories in Shanghai produce, the component of REACTIVE DYES is: weight is the reactive brilliant red M-3BE of fabric blank weight 0.048% to be dyed, and weight is that active yellow M-3RE, the weight of fabric blank weight 0.94% to be dyed is that the reactive black KN-B three of fabric blank weight 0.02% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent is water-soluble and stir at normal temperatures with dyestuff mixer after pour the attached cylinder of dyestuff into, and then the stirring that adds water is further diluted evenly, under normal temperature state, gradation is squeezed into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time thereof are controlled within 20min and complete, and meanwhile allow cloth running at normal temperature 20min in dye liquor.After fabric band dye liquor is even, start gradation and add the short auxiliary agent glauber salt that dyes at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is: 35g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, cylinder body is evenly squeezed in gradation, and feed time is controlled within 30min and completes.Finally in the time of normal temperature, add color-fixing agent soda ash, soda ash is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City production content is 10g/L, add at twice, each feed time is controlled at 20min, slowly squeezes into cylinder body after directly adding the attached cylinder thin up of dyestuff to stir, and allly starts slowly to heat up after reinforced, speed is controlled at 0.5~1 DEG C/min, while heating to 60 DEG C, start insulation, insulation cuts that doing checks colors chases after look after 40min, until color reaches confirmed color sample;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, cooling rate is controlled at 0.7 DEG C/min, while being down to 40 DEG C of water temperatures, stops adding cold water directly to discharge water.Discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, the sour agent of pickling be Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid, content is 2g/L;
13) then fabric semi-finished product are soaped and cold wash again, while wherein soaping, to after the water discharge of normal temperature pickling, enter a cylinder water by bath raio water level again, add soaping agent by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and two kinds of auxiliary agents of chelated dispersants, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Reinforced time, slowly heat up, heating rate is controlled at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then slowly add cold water cooling, rate of temperature fall is controlled at 1 DEG C/min, water temperature discharges water while being down to 40 DEG C and enters a cylinder water-cooled after clean again and wash, and after cold wash, enters a cylinder water again by the desired water of bath raio;
14) then to hydrophilic softener on clean fabric semi-finished product and hydrophily consistent lubricant essence.Fabric semi-finished product after not cleaning cylinder, and directly adding content is the acetic acid of 0.5g/L, circulation immersion 15min under normal temperature.Add again hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 20min under normal temperature.Described hydrophilic softening agent is the precious DPS of relaxing of washing of Tong Ye Chemical Co., Ltd. of Suzhou City production, the consumption of hydrophilic softening agent is 1% of fabric blank weight to be dyed, described hydrophily consistent lubricant essence is the hydrophily consistent lubricant essence SJ12 that Guangzhou Guang Jian Fine Chemical Co., Ltd produces, and the consumption of hydrophily consistent lubricant essence is 4% of fabric blank weight to be dyed;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of drying, the principle that plucking is followed is gently to draw while just having started first pass plucking, then by time intensification, plucking number of times is advisable for 4~6 times, select 4~6 online continuous plucking operations of napper, plucking effect requirements is length and uniform and smooth good hand touch;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing, 150 DEG C of multiple setting temperatures, and speed of a motor vehicle 20m/min, overfeeding cloth amount is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined entirely to rolling warehouse-in;
Send National Knitting Product Quality Supervision Inspection Center to detect the insulation rate of fabric by standard GB/T11048-1989 (A method) to embodiment 1 gained fabric, detect the moisture absorption heating intensification value of fabric by standard FZ/T73036-2010, detect hygroscopicity and the rapid-drying properties of fabric by standard GB/T21655.1-2008.Result shows below:
1. insulation rate 39.08%, be up to state standards >=30% requirement.
2. 6.4 DEG C of the highest intensification of moisture absorption heating values, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. on average 3.3 DEG C of intensification values of moisture absorption heating, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 426%, be up to state standards >=200% requirement.
5. drip 1.3 seconds diffusion times, be up to state standards≤requirement of 3 seconds.
6. measure wicking height 160mm, the requirement of be up to state standards >=100mm.
Embodiment 2
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, formed by four kinds of yarns interwoven, the first yarn is a kind of regenerated cellulose staple fibre yarn J45S100% Lenzin model, the importing that the second yarn provides for the upper Nuo Kanglun of Haixing County fiber Science and Technology Co., Ltd. the health synthetic fibre fiber low-stretch yarn of modified poly ester yarn 75D/72F of cross section of nano-silver ionic, to be that 20S cotton is high join general comb yarn with the 3rd yarn, and the 4th yarn is that star spandex (Jiaxing) Co., Ltd dawn of Korea Co., Ltd produces 20D and 40D polyurethane fiber yarn.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and the above four kinds of necessary raw material tube head of raw material numbers while being ready to upper machine according to the actual conditions of type;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank; When looming weaving, weave by the weaving figure shown in accompanying drawing 4, the arrangement of knitting needle is arranged by mode shown in accompanying drawing 5, and the triangle arrangement of knitting needle is arranged by mode shown in accompanying drawing 6.1. 2. 3. 4. 5. 6. 7. 8. 9. 10. numbering for entering yarn way in accompanying drawing 4, accompanying drawing 6; Accompanying drawing 4 is shown as the braiding of Gong Shi road, and the 1, the 2nd in the upper and lower row of accompanying drawing 5 numbers into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What in accompanying drawing 6, be arranged in row's form is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " Qian " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 4~6, Gong Shi road has woven a complete organization, the first via is the one side braiding that No. 1 pin of lower pin goes out half pin, the second tunnel is the double knitting that No. 2 pins of lower pin go out half pin lopping and No. 1 pin of upper pin and go out half pin tuck, Third Road is the double knitting that No. 1 pin of lower pin goes out half pin lopping and No. 1 pin of upper pin and go out half pin tuck, the 4th, five tunnels are the one side braiding that upper pin goes out full pin, the braiding of the first via is repeated on Liu road, Qi road is the double knitting that lower pin 2 pins go out half pin lopping and No. 2 pins of upper pin and go out half pin tuck, Ba road is the double knitting that No. 1 pin of lower pin goes out half pin lopping and No. 2 pins of upper pin and go out half pin tuck, the 9th, ten tunnels repeat the 4th, the one side braiding on five tunnels.Wherein, the first, the yarn that six tunnels are used is joined general comb yarn for 20S cotton is high, second and third, the health synthetic fibre fiber low-stretch yarn of 75D/72F that provides for the upper Nuo Kanglun of Haixing County fiber Science and Technology Co., Ltd. of the yarn that uses of seven, eight tunnels and the covering filament of the polyurethane fiber yarn of the 20D that star spandex (Jiaxing) Co., Ltd produces dawn of Korea Co., Ltd, fourth, fifth, nine, the yarn that uses of ten tunnels is J45S100% Lenzin model and Korea Co., Ltd's 40D polyurethane fiber yarn that dawn, star spandex (Jiaxing) Co., Ltd produced.
Braiding obtains fabric blank for skin, intermediate layer, nexine three-decker like this, its ectomesoderm is made up of the first yarn and the braiding of the 4th yarn, intermediate layer is made up of with the 4th yarn braiding the second yarn, and nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.Accompanying drawing 4 shows, first, the lower pin one side braiding on six tunnels and the lower pin lopping knitted parts on the 3rd, eight tunnels form the nexine of fabric, the hydroscopic fast-drying layer that nexine is fabric; The second, on the lower pin lopping part of theory on seven tunnels, be the nexine that forms fabric, but because Ioop index is 4, coil includes polyurethane fiber, the yarn and one using because of two, seven two-way again, the 20S yarn that six two-way use are so thin that to be much elongated and to take out to such an extent that very tightly ensconce the centre of fabric, based on above three reasons, the second, under seven tunnels, pin goes out half pin lopping and upper pin and goes out the double knitting of half pin tuck and form together with going out half pin tuck knitting part with pin on the 3rd, eight tunnels the intermediate layer of fabric, and wicking that intermediate layer is fabric is two-way leads wet antibiotic layer; Fourth, fifth, the part that on nine, ten tunnels, pin goes out full pin one side braiding forms the skin of fabric, and skin be that the wet layer that wets is stored up in the moisture absorption of fabric;
3) gained fabric blank is cutd open to width and the storehouse that simultaneously entirely checks in along open-width line;
4) pack by package debatching the fabric blank being up to the standards into cloth car, prepare cylinder according to the capacity of dye vat, finish cylinder number and fill flow path list, then meet Shu with Sewing machines and become the necessary continuous shape of setting machine operation;
5) car load is connected to the fabric blank pre-setting of Shu, 200 DEG C of pre-setting temperature, speed of a motor vehicle 18m/min, overfeeding cloth amount is 40%;
6) according to joining the fabric blank weight of cylinder and the bath raio of 1 ︰ 10 is intake to the desired water level of bath raio to dye vat, the blank that pre-setting is good enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, the one-tenth becket bridle shape that dye vat moves continuously;
7) carry out dyeing and finishing pre-treatment and obtain fabric semi-finished product entering fabric blank after cylinder, the dye vat that finishing agent is housed by the immersion of fabric blank carries out dyeing and finishing pre-treatment, the degreaser DM-1140 content that in finishing agent, dolantin Chemical Co., Ltd. in Guangdong produces is 1g/L, the refined suitable sliding NF anti-creasing agent content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, the refining agent 0.5g/L of upper Hisense pool Chemical Manufacture, the dye vat of the finishing agent of the soda ash content 3g/L of Hubei Yingcheng City dicyclo Chemical Manufacture carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 20min, be disposed is 0.5g/L with the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces again, 30 DEG C of water temperatures, temperature retention time 20min, in and cloth cover on residual alkali,
8) adopt dyeing liquor the good fabric blank of pre-treatment to be carried out high temperature and dyed the health synthetic fibre fiber low-stretch yarn of the modified poly ester yarn 75D/72F of the cross section that has imported nano-silver ionic, select DISPERSE DYES that Zhejiang Run Tu Chemical Co., Ltd. provides and the dye liquor of the water-soluble formation of color additive to dye, the component of DISPERSE DYES is: weight is the Disperse Red 3B of fabric blank weight 0.8% to be dyed, and weight is that fabric blank weight 0.06% disperse yellow SE-RGFL to be dyed, weight are that the Disperse Blue 2BLN three of fabric blank weight 0.017% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is that the elegant auspicious ARSK content that Shanghai Argus Fine Chemical Co., Ltd. produces is that 1g/L, anti-creasing agent are that the refined suitable sliding NF content that Shanghai Argus Fine Chemical Co., Ltd. produces is 1g/L, high temperature levelling agent is that the high temperature levelling agent DM-2108 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, and acetic acid is that the acetic acid content that Jiangsu Suo Pu Chemical Co., Ltd. produces is 0.5g/L.When dyeing, the temperature control of dye liquor is 120 DEG C, and temperature retention time is 35min.When dyeing, the speed of heating and cooling is to be controlled at 0.8 DEG C/min;
9) the fabric semi-finished product that adopt reduction cleaning liquid to dye modified polyester fiber yarn to high temperature carry out reduction cleaning, reduction cleaning liquid used is refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the aqueous solution of the soda ash that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is that 2g/L, hydrosulfurous acid sodium content are that 1g/L, soda ash content are 1.5g/L, and when reduction cleaning, temperature control is that 98 DEG C, temperature retention time control are 20min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the desired water level of bath raio and wash, it is that 98 DEG C, temperature retention time control are 15min that intensification heat is washed temperature control, warming and cooling rate is controlled at 1 DEG C/min, heat is washed Hou Shui and is bled off and enter cold water to the desired water level of bath raio again, allow fabric in cylinder, move cold wash 10min, for subsequent handling ready;
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dying auxiliary agent to dye to the high two kinds of yarns of general comb yarn of joining of J45S100% Lenzin model, 20S cotton in above formed fabric semi-finished product.REACTIVE DYES is one group of REACTIVE DYES that dyestuff eight factories in Shanghai produce, the component of REACTIVE DYES is: weight is the reactive brilliant red M-3BE of fabric blank weight 0.8% to be dyed, and weight is that active yellow M-3RE, the weight of fabric blank weight 0.4% to be dyed is that the reactive black KN-B three of fabric blank weight 0.02% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent is water-soluble and stir at normal temperatures with dyestuff mixer after pour the attached cylinder of dyestuff into, and then the stirring that adds water is further diluted evenly, under normal temperature state, gradation is squeezed into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time thereof are controlled within 20min and complete, and meanwhile allow cloth running at normal temperature 20min in dye liquor.After fabric band dye liquor is even, start gradation and add the short auxiliary agent glauber salt that dyes at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 50g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, cylinder body is evenly squeezed in gradation, and feed time is controlled within 30min and completes.Finally in the time of normal temperature, add color-fixing agent soda ash, soda ash is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 15g/L, adds at twice, and each feed time is controlled at 20min, after directly adding the attached cylinder thin up of dyestuff to stir, slowly squeeze into cylinder body, after all feeding in raw material, start slowly to heat up, speed is controlled at 0.5~1 DEG C/min, starts insulation while heating to 60 DEG C, insulation cuts that doing checks colors chases after look after 40min, until color reaches confirmed color sample;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, cooling rate is controlled at 0.5~1 DEG C/min, while being down to 40 DEG C of water temperatures, stops adding cold water directly to discharge water.Discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, the sour agent of pickling be Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid, content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, while wherein soaping, to after the water discharge of normal temperature pickling, enter a cylinder water by bath raio water level again, add soaping agent by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and two kinds of auxiliary agents of chelated dispersants, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is: 3g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Reinforced time, slowly heat up, heating rate is controlled at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then slowly add cold water cooling, rate of temperature fall is controlled at 1 DEG C/min, water temperature discharges water while being down to 40 DEG C and enters a cylinder water-cooled after clean again and wash, and after cold wash, enters a cylinder water again by the desired water of bath raio;
14) then to hydrophilic softener on clean fabric semi-finished product and hydrophily consistent lubricant essence.Fabric semi-finished product after washing do not go out cylinder, and directly adding content is the acetum of 1g/L, normal temperature circulation immersion 20min, then add hydrophilic softening agent and hydrophily consistent lubricant essence circulation immersion, normal temperature circulation immersion 30min.Hydrophilic softening agent is the super fluffy super durable hydrophilic softener DP-9992 that Zhangjiagang Debao Chemical Co., Ltd. produces, hydrophilic softening agent consumption is 2% of fabric blank weight to be dyed, hydrophily consistent lubricant essence is the production hydrophily consistent lubricant essence RS of Hua Weixing Chemical Co., Ltd. of Huizhou City, and the consumption of hydrophily consistent lubricant essence is 5% of fabric blank weight to be dyed;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of drying, the principle that plucking is followed is gently to draw while just having started first pass, then by time intensification, plucking number of times is advisable for 4~6 times, select 4~6 online continuous pluckings of napper, plucking effect requirements is length and uniform and smooth good hand touch;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing, 160 DEG C of multiple setting temperatures, and speed of a motor vehicle 20m/min, overfeeding cloth amount is 40%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined entirely to rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center by embodiment 1 identical standard, properties to be detected, and result shows below:
1. insulation rate is 32.35%, be up to state standards >=30% requirement.
2. the highest intensification value of moisture absorption heating is 7.6 DEG C, far exceed national textile industry standard >=requirement of 4.0 DEG C.
3. on average intensification value of moisture absorption heating is 4.6 DEG C, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate is 321%, be up to state standards >=200% requirement.
5. drip 2.6 seconds diffusion times, be up to state standards≤requirement of 3 seconds.
6. measure wicking height 126mm, the requirement of be up to state standards >=100mm.
Embodiment 3
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, formed by four kinds of yarn braidings, the first yarn is wool, the regenerated celulose fibre type blended yarn J40S80S wool 30/ of flax and regenerated celulose fibre blending is bleached the ultra-fine Lenzin model 50 compact spinning blended yarns of flax 20/ that come unstuck, wherein regenerated celulose fibre accounts for 50% by weight percentage, the importing that the second yarn provides for the upper Nuo Kanglun of Haixing County fiber Science and Technology Co., Ltd. the health synthetic fibre fiber low-stretch yarn of modified poly ester yarn 75D/72F of cross section of nano-silver ionic, the 3rd yarn is that cotton fiber type blended yarn J40S milk protein fiber 30/ combed cotton 70 of polyacrylonitrile fibre and cotton fiber blending is matched network compact spinning blended yarn, wherein cotton fiber accounts for 70% by weight percentage, the 4th yarn is that fiber (Shanghai) Co., Ltd. of English Weida produces 30D and 40D polyurethane fiber yarn.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and the above four kinds of necessary raw material tube head of raw material numbers while being ready to upper machine according to the actual conditions of type;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank; When looming weaving, weave by the weaving figure shown in accompanying drawing 7, the arrangement of knitting needle is arranged by mode shown in accompanying drawing 8, and the triangle arrangement of knitting needle is arranged by mode shown in accompanying drawing 9.In accompanying drawing 7, accompanying drawing 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. for entering yarn way numbering; Accompanying drawing 7 is shown as Gong Shi bis-tunnel braidings, and the 1, the 2nd in the upper and lower row of accompanying drawing 8, numbers into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What in accompanying drawing 9, be arranged in row's form is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 7~9, Gong Shi bis-tunnels have woven a complete organization, the first via is the one side braiding that No. 1 pin of upper pin goes out half pin, the second tunnel is the one side braiding that lower pin goes out full pin, Third Road is the double knitting that No. 2 pins of upper pin go out half pin lopping and No. 1 pin of lower pin and go out half pin tuck, Si road is the one side braiding that No. 2 pins of upper pin go out half pin, Wu road is the one side braiding that lower pin goes out full pin, Liu road is the double knitting that No. 1 pin of upper pin goes out half pin lopping and No. 2 pins of lower pin and go out half pin tuck, the 7th, eight tunnels repeat first, the braiding on two tunnels, Jiu road is the double knitting that No. 2 pins of upper pin go out half pin lopping and No. 2 pins of lower pin and go out half pin tuck, the tenth, Shi Yi road repeats the 4th, the braiding on five tunnels, Shi bis-tunnels are the double knitting that No. 1 pin of upper pin goes out half pin lopping and No. 1 pin of lower pin and go out half pin tuck.Wherein, first, four, seven, the yarn that ten tunnels are used is matched the two yarn inlet wires of network compact spinning blended yarn for J40S milk protein fiber 30/ combed cotton 70, second, five, eight, the yarn that Shi Yi road is used is produced 40D polyurethane fiber yarn for the come unstuck ultra-fine Lenzin model 50 compact spinning blended yarns of flax 20/ and fiber (Shanghai) Co., Ltd. of English Weida of J40S80S wool 30/ bleaching, the 3rd, six, nine, the health synthetic fibre fiber low-stretch yarn of the 75D/72F that the yarn that Shi Er road is used provides for the upper Nuo Kanglun of Haixing County fiber Science and Technology Co., Ltd. and fiber (Shanghai) Co., Ltd. of English Weida produce the covering filament of 30D polyurethane fiber yarn.
Braiding obtains fabric blank for skin, intermediate layer, nexine three-decker like this, its ectomesoderm is made up of the first yarn and the braiding of the 4th yarn, intermediate layer is made up of with the 4th yarn braiding the second yarn, and nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.Accompanying drawing 7 shows, first, four, seven, the upper pin one side braiding and the 3rd on ten tunnels, six, nine, the upper pin lopping knitted parts on Shi Er road forms the nexine of fabric, the 3rd, six, nine, on Shi Er road, the Ioop index of pin lopping is 0, add the effect of the elastic force contraction of polyurethane fiber yarn and two active forces of dividing sinker effect of lower pin tuck, make three, six, nine, the upper pin nexine coil that Shi Er road forms is relatively little, first, four, seven, the Ioop index of the upper pin one side braiding on ten tunnels is 4, there is no again the effect of above-mentioned two active forces, thereby the upper pin nexine coil forming is relatively large, second, five, eight, under four tunnels, Shi Yi road, under the elastic force contraction of the polyurethane fiber yarn of pin one side braiding, seem more outstanding, be more conducive to the ball woll napping of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, three, six, nine, the lower pin tuck knitting part on Shi Er road forms the intermediate layer of fabric, wicking that intermediate layer is fabric is two-way leads wet antibiotic layer, the second, five, eight, the part of pin one side braiding forms the skin of fabric under Shi Yi road, skin be that the wet layer that wets is stored up in the moisture absorption of fabric,
3) gained fabric blank is cutd open to width and the storehouse that simultaneously entirely checks in along open-width line;
4) pack by package debatching the fabric blank being up to the standards into cloth car, prepare cylinder according to the capacity of dye vat, finish cylinder number and fill flow path list, then meet Shu with Sewing machines and become the necessary continuous shape of setting machine operation;
5) car load is connected to the fabric blank pre-setting of Shu, 180 DEG C of pre-setting temperature, speed of a motor vehicle 15m/min, overfeeding cloth amount is 35%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 15 is intake to the desired water level of bath raio to dye vat, the blank that pre-setting is good enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, the one-tenth becket bridle shape that dye vat moves continuously;
7) carry out dyeing and finishing pre-treatment and obtain fabric semi-finished product entering fabric blank after cylinder, i.e. the pre-treatment of the present embodiment fabric blank divides three steps to carry out.First the dye vat that the immersion of fabric blank is equipped with to wool finishing agent carries out the dyeing and finishing pre-treatment of wool composition, it is 3g/L that the white silk that is 0.5g/L, Wuhan Xinhuayang Biological Co., Ltd's production for the degreaser PCF content of Co., Ltd's production in Clariant textile dyestuff auxiliary agent in wool finishing agent dyes a bath enzyme content, the water temperature of dyeing and finishing pre-treatment is 60 DEG C, and temperature retention time is 40min; Next is that flax, cotton fiber and ultra-fine Lenzin model in fabric blank are carried out to pre-treatment, pretreating reagent is that the soda ash content of Hubei Yingcheng City dicyclo Chemical Manufacture is that 1G/L (is mainly pH value=8.0 for regulating dye liquor, the too low pre-treatment effect that can affect flax, cotton fiber of pH value, the not alkaline-resisting effective content that can reduce wool of Tai Gaoyin wool.), the hydrogen peroxide content that Wuhan becomes photoinitiator chemical Co., Ltd to produce is 8G/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.2G/L, the degreaser DM-1133 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.8G/L, in Clariant textile dyestuff auxiliary agent, Co., Ltd's production anti-creasing agent C-2G content is 2G/L, the water temperature of dyeing and finishing pre-treatment is 80 DEG C, and temperature retention time is 40min; Finally under the acetic acid normal temperature with 0.5g/L, neutralize residual alkali again, the time is 20min;
8) adopt dyeing liquor the good fabric semi-finished product of dyeing and finishing pre-treatment to be carried out high temperature and caught the health synthetic fibre fiber low-stretch yarn of the 75D/72F that Nuo Kanglun fiber Science and Technology Co., Ltd. of Haixing County provides.Select DISPERSE DYES that Nippon Kayaku K. K provides and the dye liquor of the water-soluble formation of color additive to dye, the component of DISPERSE DYES is: weight is the disperse red AQ-LE of fabric blank weight 0.015% to be dyed, weight is disperseed blue AQ-LE for fabric blank weight 0.025% to be dyed, and weight is that the disperse yellow AQ-LE three of fabric blank weight 0.013% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.5g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 0.5g/L.When dyeing, the temperature control of dye liquor is 110 DEG C, and temperature retention time is 25min.When dyeing, the speed of heating and cooling is to be controlled at 0.5 DEG C/min;
9) the fabric semi-finished product that adopt reduction cleaning liquid to dye modified polyester fiber yarn to high temperature carry out reduction cleaning, reduction cleaning liquid used is refined suitable sliding NF anti-creasing agent, the sodium dithionite of Guangzhou Zhong Cheng Chemical Co., Ltd. production and the aqueous solution of the soda ash that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces that Shanghai Argus Fine Chemical Co., Ltd. produces, wherein anti-creasing agent content is that 1g/L, hydrosulfurous acid sodium content are that 0.5g/L, soda ash content are 0.5g/L, and when reduction cleaning, temperature control is that 85 DEG C, temperature retention time control are 15min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the desired water level of bath raio and wash, it is that 95 DEG C, temperature retention time control are 10min that intensification heat is washed temperature control, warming and cooling rate is controlled at 0.8 DEG C/min, heat is washed Hou Shui and is bled off and enter cold water to the desired water level of bath raio again, allow fabric in cylinder, move cold wash 15min, for subsequent handling ready;
11) other fibers in fabric semi-finished product are dyeed again, the dye liquor of selecting REACTIVE DYES and the water-soluble formation of dying auxiliary agent to the J40S80S wool 30/ in above formed fabric semi-finished product bleach the ultra-fine Lenzin model 50 compact spinning blended yarns of flax 20/ that come unstuck, J40S milk protein fiber 30/ combed cotton 70 is matched two kinds of yarns of network compact spinning blended yarn and is dyeed.REACTIVE DYES is one group of REACTIVE DYES that Nippon Kayaku K. K produces, the component of REACTIVE DYES is: weight is the blue CN-MG of the activity of fabric blank weight 0.024% to be dyed, weight is the active red CN-3B of fabric blank weight 0.0134% to be dyed, and weight is that the active yellow CN-EX three of fabric blank weight 0.028% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent is water-soluble and stir at normal temperatures with dyestuff mixer after pour the attached cylinder of dyestuff into, and then the stirring that adds water is further diluted evenly, under normal temperature state, gradation is squeezed into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time thereof are controlled within 20min and complete, and meanwhile allow cloth running at normal temperature 20min in dye liquor.After fabric band dye liquor is even, start gradation and add the short auxiliary agent glauber salt that dyes at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, consumption is 8g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, cylinder body is evenly squeezed in gradation, and feed time is controlled within 20min and completes.Finally in the time of normal temperature, add color-fixing agent soda ash, soda ash is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, and consumption is 1g/L, adds at twice, and each feed time is controlled at 10min, slowly squeezes into cylinder body after directly adding the attached cylinder thin up of dyestuff to stir.Allly start slowly to heat up after reinforced, speed is controlled at 0.5~1 DEG C/min, starts insulation while heating to 110 DEG C, cuts that doing checks colors chases after look after insulation 30min, until color reaches confirmed color sample;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, cooling rate is controlled at 0.5~1 DEG C/min, while being down to 40 DEG C of water temperatures, stops adding cold water directly to discharge water.Discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, the sour agent of pickling be Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid, content is 0.5g/L,
13) then fabric semi-finished product are soaped and cold wash again, while wherein soaping, to after the water discharge of normal temperature pickling, enter a cylinder water by bath raio water level again, add soaping agent by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and two kinds of auxiliary agents of chelated dispersants, and wherein detergent is the detergent AR-812 of technological development Co., Ltd of Jiangsu Hai'an Petrochemical Plant, and content is 1g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Reinforced time, slowly heat up, heating rate is controlled at 1 DEG C/min, heat and be incubated 10min after 85 DEG C, then slowly add cold water cooling, rate of temperature fall is controlled at 1 DEG C/min, water temperature discharges water while being down to 40 DEG C and enters a cylinder water-cooled after clean again and wash, and after cold wash, enters a cylinder water again by the desired water of bath raio;
14) then to hydrophilic softener on clean fabric semi-finished product and hydrophily consistent lubricant essence.Fabric semi-finished product after not cleaning cylinder, and directly adding content is the acetic acid of 0.8g/L, circulation immersion 20min under normal temperature.Add again hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 20min under normal temperature.Described hydrophilic softening agent is the precious DPS of relaxing of washing of Tong Ye Chemical Co., Ltd. of Suzhou City production, the consumption of hydrophilic softening agent is 1% of fabric blank weight to be dyed, described hydrophily consistent lubricant essence is the production hydrophily consistent lubricant essence RS of Hua Weixing Chemical Co., Ltd. of Huizhou City, and the consumption of hydrophily consistent lubricant essence is 5% of fabric blank weight to be dyed;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried, to napper plucking on the fabric semi-finished product of drying, the principle that plucking is followed is gently to draw while just having started first pass, then by time intensification, plucking number of times is advisable for 4~6 times, select 4~6 online continuous pluckings of napper, plucking effect requirements is length and uniform and smooth good hand touch;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing, 160 DEG C of multiple setting temperatures, and speed of a motor vehicle 20m/min, overfeeding cloth amount is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined entirely to rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center by embodiment 1 identical standard, properties to be detected, and result shows below:
1. insulation rate 42.08%, be up to state standards >=30% requirement.
2. 7.1 DEG C of the highest intensification of moisture absorption heating values, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. on average 3.9 DEG C of intensification values of moisture absorption heating, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 319%, be up to state standards >=200% requirement.
5. drip 0.7 second diffusion time, be up to state standards≤requirement of 3 seconds.
6. measure wicking height 145mm, the requirement of be up to state standards >=100mm.
Embodiment 4
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, formed by four kinds of yarn braidings, the first yarn is regenerated celulose fibre type blended yarn J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn of cotton fiber and regenerated celulose fibre blending, and wherein the percentage by weight of regenerated celulose fibre accounts for 70%; The second yarn is the modified polyester fiber yarn J40SCOOLDRY staple fibre yarn of the cross section of Shanghai Hai Tian Ying Jie textile technology Co., Ltd production; The third yarn is cotton fiber type blended yarn J32S60/40 cotton/COOLDRY blended yarn of polyester staple fibers and cotton fiber blending, and wherein the percentage by weight of cotton fiber accounts for 60%; The 4th kind of yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and the above four kinds of necessary raw material tube head of raw material numbers while being ready to upper machine according to the actual conditions of type;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank; When looming weaving, weave by the weaving figure shown in accompanying drawing 10, the arrangement of knitting needle is arranged by mode shown in accompanying drawing 11, and the triangle arrangement of knitting needle is arranged by mode shown in accompanying drawing 12.1. 2. 3. 4. 5. 6. numbering for entering yarn way in accompanying drawing 10, accompanying drawing 12; Accompanying drawing 10 is shown as the braiding of Gong Liu road, and the 1, the 2nd in the upper and lower row of accompanying drawing 11 numbers into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What in accompanying drawing 12, be arranged in row's form is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle.
Looming weaving is undertaken by mode shown in accompanying drawing 10~12, Gong Liu road has woven a complete organization, the first via is the one side braiding that No. 1 pin of upper pin goes out half pin, the second tunnel is the one side braiding that lower pin goes out full pin, Third Road is the double knitting that No. 2 pins of upper pin go out half pin lopping and No. 1 pin of lower pin and go out half pin tuck, Si road is the one side braiding that No. 2 pins of upper pin go out half pin, Wu road is the one side braiding that lower pin goes out full pin, and Liu road is the double knitting that No. 1 pin of upper pin goes out half pin lopping and No. 2 pins of lower pin and go out half pin tuck.Wherein, first, fourth tunnel is the two yarn inlet wire braidings of J32S40/60COOLDRY/ silk/cotton blended yarn, the second, the yarn that five tunnels are used is J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn and 30D polyurethane fiber yarn, and the yarn that the 3rd, six tunnels are used is J40SCOOLDRY staple fibre yarn and 30D polyurethane fiber yarn.
Braiding obtains fabric blank for skin, intermediate layer, nexine three-decker like this, its ectomesoderm is made up of the first yarn and the braiding of the 4th yarn, intermediate layer is made up of with the 4th yarn braiding the second yarn, and nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.Accompanying drawing 10 shows, first, the upper pin one side braiding and the 3rd on four tunnels, the upper pin lopping knitted parts on six tunnels forms the nexine of fabric, the 3rd, on six tunnels, the Ioop index of pin lopping is 0, add the effect of the elastic force contraction of polyurethane fiber yarn and two active forces of dividing sinker effect of lower pin tuck, make three, the upper pin nexine coil that six tunnels form is relatively little, first, four, the Ioop index of the upper pin one side braiding on road is 4, there is no again the effect of above-mentioned two active forces, thereby the upper pin nexine coil forming is relatively large, second, under five road two-way, under the elastic force contraction of the polyurethane fiber yarn of pin one side braiding, seem more outstanding, be more conducive to the ball woll napping of rear road dyeing and finishing process, nexine is the hydroscopic fast-drying layer of fabric, three, the lower pin tuck knitting part on six tunnels forms the intermediate layer of fabric, the two-way wetness-guiding layer of wicking that intermediate layer is fabric, the second, the skin of the part formation fabric of pin one side braiding under five tunnels, skin is the wet wet layer of moisture absorption storage of fabric,
3) gained fabric blank is cutd open to width and the storehouse that simultaneously entirely checks in along open-width line;
4) pack by package debatching the fabric blank being up to the standards into cloth car, prepare cylinder according to the capacity of dye vat, finish cylinder number and fill flow path list, then meet Shu with Sewing machines and become the necessary continuous shape of setting machine operation;
5) car load is connected to the fabric blank pre-setting of Shu, 190 DEG C of pre-setting temperature, speed of a motor vehicle 15m/min, overfeeding cloth amount is 25%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 8 is intake to the desired water level of bath raio to dye vat.The blank that pre-setting is good enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, and one-tenth is the becket bridle shape of dye vat operation continuously;
7) carry out dyeing and finishing pre-treatment and obtain fabric semi-finished product entering fabric blank after cylinder, immerse and dye vat that oxygen floats finishing agent is housed carries out oxygen and bleaching and dyeing whole pre-treatment by fabric blank, oxygen floats the hydrogen peroxide that in finishing agent, Wuhan becomes photoinitiator chemical Co., Ltd to produce, content is 3g/L, in the bath that Guangdong dolantin Chemical Co., Ltd. produces, precious DXB-626 anti-creasing agent content is 1g/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, the dye vat of the finishing agent that the sheet alkali NAOH content that Chemical Co., Ltd. of Xingjiang Tianye Co. produces is 1g/L carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate is controlled at 0.5~1 DEG C/min. deoxidation enzyme of producing with Zhejiang development of evil in febrile disease Chemical Co., Ltd. that is disposed again, content is 0.1g/L, the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, content is 0.5g/L, deoxidation and in and cloth cover on residual alkali,
8) adopt dyeing liquor to carry out high temperature to the good fabric semi-finished product of pre-treatment and dye the modified polyester fiber yarn J40SCOOLDRY staple fibre yarn of cross section.Select DISPERSE DYES that Zhejiang Run Tu Chemical Co., Ltd. provides and the dye liquor of the water-soluble formation of color additive to dye, the component of DISPERSE DYES is: weight is the disperse red S-5BL of fabric blank weight 0.024% to be dyed, and weight is that fabric blank weight 0.84% disperse orange S-4RL to be dyed, weight are that the disperse blue S-3BG three of fabric blank weight 0.264% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.8g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 1g/L.When dyeing, the temperature control of dye liquor is 120 DEG C, and temperature retention time is 45min.When dyeing, the speed of heating and cooling is controlled at 0.5 DEG C/min;
9) the fabric semi-finished product that adopt reduction cleaning liquid to dye modified polyester fiber yarn to high temperature carry out reduction cleaning, reduction cleaning liquid used is the aqueous solution of the soda ash produced of sodium dithionite that in the bath of producing of Guangdong dolantin Chemical Co., Ltd., precious DXB-626 anti-creasing agent, Guangzhou Zhong Cheng Chemical Co., Ltd. are produced and dicyclo Chemical Co., Ltd. of Hubei Yingcheng City, wherein anti-creasing agent content is that 1.5g/L, hydrosulfurous acid sodium content are that 1g/L, soda ash content are 2g/L, and when reduction cleaning, temperature control is that 100 DEG C, temperature retention time control are 25min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the desired water level of bath raio and wash, intensification heat is washed, and temperature control is that 98 DEG C, temperature retention time control are 20min; Heat is washed Hou Shui and is bled off and enter cold water to the desired water level of bath raio again, allows fabric in cylinder, move cold wash 10min, for subsequent handling ready.
11) other fibers in fabric semi-finished product are dyeed again, J32S cotton fiber/numb Sai Er fiber 30/70 blended yarn during the dye liquor of selecting REACTIVE DYES and the water-soluble formation of dying auxiliary agent becomes above formed fabric half and the cotton fiber in J32S40/60COOLDRY/ silk/cotton blended yarn dye.REACTIVE DYES is one group of REACTIVE DYES that dyestuff eight factories in Shanghai produce, the component of REACTIVE DYES is: weight is the reactive brilliant red M-3BE of fabric blank weight 0.23% to be dyed, and weight is that active yellow M-3RE, the weight of fabric blank weight 1.08% to be dyed is that the reactive black KN-B three of fabric blank weight 0.37% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent is water-soluble and stir at normal temperatures with dyestuff mixer after pour the attached cylinder of dyestuff into, and then the stirring that adds water is further diluted evenly, under normal temperature state, gradation is squeezed into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time thereof are controlled within 20min and complete, and meanwhile allow cloth running at normal temperature 20min in dye liquor.After fabric band dye liquor is even, start gradation and add the short auxiliary agent glauber salt that dyes at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is 60g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, cylinder body is evenly squeezed in gradation, and feed time is controlled within 30min and completes.Finally in the time of normal temperature, add color-fixing agent substitute alkali, substitute alkali is that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces, content is 3g/L, adds at twice, and each feed time is controlled at 20min, after directly adding the attached cylinder thin up of dyestuff to stir, slowly squeeze into cylinder body, after all feeding in raw material, start slowly to heat up, speed is controlled at 0.5~1 DEG C/min, starts insulation while heating to 60 DEG C, insulation cuts that doing checks colors chases after look after 45min, until color reaches confirmed color sample.
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, cooling rate is controlled at 0.5 DEG C/min, while being down to 40 DEG C of water temperatures, stops adding cold water directly to discharge water.Discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, the sour agent of pickling be Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid, content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, while wherein soaping, to after the water discharge of normal temperature pickling, enter a cylinder water by bath raio water level again, add soaping agent by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and two kinds of auxiliary agents of chelated dispersants, and wherein detergent is that hundred million Chemical Co., Ltd.'s detergents 209 are opened up in Nantong, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Reinforced time, slowly heat up, heating rate is controlled at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then slowly add cold water cooling, rate of temperature fall is controlled at 1 DEG C/min, water temperature discharges water while being down to 40 DEG C and enters a cylinder water-cooled after clean again and wash, and after cold wash, enters a cylinder water again by the desired water of bath raio;
14) then to hydrophilic softener on clean fabric semi-finished product and hydrophily consistent lubricant essence.Fabric semi-finished product after not cleaning cylinder, and directly adding content is the acetic acid of 0.75g/L, circulation immersion 15min under normal temperature.Add again hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 25min under normal temperature.Described hydrophilic softening agent is the precious DPS of relaxing of washing of Tong Ye Chemical Co., Ltd. of Suzhou City production, hydrophilic softening agent consumption is 1% of fabric blank weight to be dyed, described hydrophily consistent lubricant essence is the hydrophily consistent lubricant essence SJ12 that Guangzhou Guang Jian Fine Chemical Co., Ltd produces, and the consumption of hydrophily consistent lubricant essence is 4% of fabric blank weight to be dyed;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried; To napper plucking on the fabric semi-finished product of drying, the principle that plucking is followed is gently to draw while just having started first pass plucking, and then, by time intensification, plucking number of times is advisable for 4~6 times, select 4~6 online continuous plucking operations of napper, plucking effect requirements is length and uniform and smooth good hand touch;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing.155 DEG C of multiple setting temperatures, speed of a motor vehicle 18m/min, overfeeding cloth amount is 50%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined entirely to rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center by embodiment 1 identical standard, properties to be detected, and result shows below:
1. insulation rate 35.28%, be up to state standards >=30% requirement.
2. 6.6 DEG C of the highest intensification of moisture absorption heating values, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. on average 3.5 DEG C of intensification values of moisture absorption heating, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 376%, be up to state standards >=200% requirement.
5. drip 0.9 second diffusion time, be up to state standards≤requirement of 3 seconds.
6. measure wicking height 172mm, the requirement of be up to state standards >=100mm.
Embodiment 5
A kind of moisture absorption heating quick-drying moisturizing thermal fabric, is formed by four kinds of yarns interwoven, and the first yarn is the long fine yarn 120D viscose filament yarn of regenerated celulose fibre; The second yarn is the Shanghai Hai Gui modified polyester fiber yarn SUPERCOOL75D/72F polyester fiber low-stretch yarn in Y type cross section of hydrophilic radical that reached grafting that Science and Technology Ltd. produces; The third yarn is the cotton fiber type blended yarn J32S20/80SUPERCOOL/ silk/cotton blended yarn of polyester fiber and cotton fiber blending, and wherein the percentage by weight of cotton fiber accounts for 80%; The 4th kind of yarn is the 30D polyurethane fiber yarn that spandex Co., Ltd of Hangzhou Asahi Chemical Industry produces.
The preparation method of this moisture absorption heating quick-drying moisturizing thermal fabric, comprises the following steps successively:
1) select above-mentioned four kinds of yarn raw materials according to designed fabric, and the above four kinds of necessary raw material tube head of raw material numbers while being ready to upper machine according to the actual conditions of type;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank; When looming weaving, weave by the weaving figure shown in accompanying drawing 13, the arrangement of knitting needle is arranged by mode shown in accompanying drawing 14, and the triangle arrangement of knitting needle is arranged by mode shown in accompanying drawing 15.1. 2. 3. 4. 5. 6. 7. 8. 9. 10. numbering for entering yarn way in accompanying drawing 13, accompanying drawing 15; Accompanying drawing 13 is shown as the braiding of Gong Shi road, and the 1, the 2nd in the upper and lower row of accompanying drawing 14 numbers into No. 1 pin, No. 2 pins according to the difference of knitting needle pin bell height to knitting needle, and what be positioned at row is the arrangement mode of upper dials knitting needle, and what be positioned at lower row is bottom cylinder knitting needle arrangement mode; What in accompanying drawing 15, be arranged in row's form is the triangle arrangement mode of upper dials knitting needle, and what be arranged in lower row's form is the triangle arrangement mode of bottom cylinder knitting needle, and in figure, " ∧ ", " ∨ " are stitch cam, and " П " is tuck cam, and "-" is flotation line triangle;
Looming weaving is undertaken by mode shown in accompanying drawing 13~15, Gong Shi road has woven a complete organization, the first via is the one side braiding that No. 1 pin of upper pin goes out half pin, the second tunnel is the double knitting that No. 2 pins of upper pin go out half pin lopping and No. 1 pin of lower pin and go out half pin tuck, the 3rd, four tunnels are the one side braiding that lower pin goes out full pin, Wu road is the double knitting that No. 1 pin of upper pin goes out half pin lopping and No. 2 pins of lower pin and go out half pin tuck, Liu road is the one side braiding that No. 1 pin of upper pin goes out half pin, Qi road is the double knitting that No. 2 pins of upper pin go out half pin lopping and No. 2 pins of lower pin and go out half pin tuck, the 8th, nine tunnels are the one side braiding that lower pin goes out full pin, Shi road is the double knitting that No. 1 pin of upper pin goes out half pin lopping and No. 1 pin of lower pin and go out half pin tuck.Wherein, the first, six tunnels are the two yarn inlet wire braidings of J32S20/80SUPERCOOL/ silk/cotton blended yarn, the second, five, seven, ten tunnels use yarn be SUPERCOOL75D/72F polyester fiber low-stretch yarn and 30D polyurethane fiber yarn, third and fourth, eight, nine tunnels use yarn be 120D viscose filament yarn and 30D polyurethane fiber yarn.
Braiding obtains fabric blank for skin, intermediate layer, nexine three-decker like this, its ectomesoderm is made up of the first yarn and the braiding of the 4th yarn, intermediate layer is made up of with the 4th yarn braiding the second yarn, and nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.Accompanying drawing 13 shows, the first, the upper pin one side braiding on six tunnels and the upper pin lopping knitted parts on the 5th, ten tunnels form the nexine of fabric, the first, the Ioop index on six tunnels is 3, coil is relatively large, five, the lopping Ioop index on ten tunnels is 0, the coil forming is relatively little, is more conducive to the follow-up ball woll napping of nexine fabric, the hydroscopic fast-drying layer that nexine is fabric; The second, on the upper pin lopping part of theory on seven tunnels, be also the nexine that forms fabric, but because Ioop index is 4, coil includes polyurethane fiber, the yarn and one using because of two, seven two-way again, the yarn that six two-way use are so thin that to be much elongated and to take out to such an extent that very tightly ensconce the centre of fabric, based on above three reasons, the second, the double knitting of pin lopping on seven tunnels, lower pin tuck forms the intermediate layer of fabric together with pin tuck knitting part under the 5th, ten tunnels, the two-way wetness-guiding layer of wicking that intermediate layer is fabric; Third and fourth, the part of pin one side braiding under eight, nine tunnels forms the skin of fabric, skin be that the wet layer that wets is stored up in the moisture absorption of fabric;
3) gained fabric blank is cutd open to width and the storehouse that simultaneously entirely checks in along open-width line;
4) pack by package debatching the fabric blank being up to the standards into cloth car, prepare cylinder according to the capacity of dye vat, finish cylinder number and fill flow path list, then meet Shu with Sewing machines and become the necessary continuous shape of setting machine operation;
5) car load is connected to the fabric blank pre-setting of Shu, 195 DEG C of pre-setting temperature, speed of a motor vehicle 18m/min, overfeeding cloth amount is 15%;
6) according to joining the weight of cylinder and the bath raio of 1 ︰ 10 is intake to the desired water level of bath raio to dye vat, the blank that pre-setting is good enters cylinder margin to seam successively according to the capacity of the every pipe of dye vat, the one-tenth becket bridle shape that dye vat moves continuously;
7) carry out dyeing and finishing pre-treatment and obtain fabric semi-finished product entering fabric blank after cylinder, immerse and dye vat that oxygen floats finishing agent is housed carries out oxygen and bleaching and dyeing whole pre-treatment by fabric blank, oxygen floats the hydrogen peroxide that in finishing agent, Wuhan becomes photoinitiator chemical Co., Ltd to produce, content is 3g/L, in the bath that Guangdong dolantin Chemical Co., Ltd. produces, precious DXB-626 anti-creasing agent content is 1g/L, the refining agent DM-1361 content that Guangdong dolantin Chemical Co., Ltd. produces is 0.5g/L, the dye vat of the finishing agent that the sheet alkali NAOH content that Chemical Co., Ltd. of Xingjiang Tianye Co. produces is 0.75g/L carries out dyeing and finishing pre-treatment, the water temperature of dyeing and finishing pre-treatment is 98 DEG C, temperature retention time is 40min, warming and cooling rate is controlled at 0.5~1 DEG C/min. deoxidation enzyme of producing with Zhejiang development of evil in febrile disease Chemical Co., Ltd. that is disposed again, content is 0.1g/L, the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, content is 0.5g/L, deoxidation and in and cloth cover on residual alkali,
8) adopt dyeing liquor to carry out high temperature to the good fabric blank of pre-treatment and dye the modified polyester fiber yarn SUPERCOOL75D/72F polyester fiber low-stretch yarn in Y type cross section, select DISPERSE DYES that Zhejiang Run Tu Chemical Co., Ltd. provides and the dye liquor of the water-soluble formation of color additive to dye, the component of DISPERSE DYES is: weight is the disperse red S-5BL of fabric blank weight 0.02% to be dyed, and weight is that fabric blank weight 0.7% disperse orange S-4RL to be dyed, weight are that the disperse blue S-3BG three of fabric blank weight 0.22% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, high temperature levelling agent and acetic acid, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, content is 1g/L, high temperature levelling agent is the high temperature levelling agent DM-2108 that Guangdong dolantin Chemical Co., Ltd. produces, content is 0.5g/L, acetic acid is the acetic acid that Jiangsu Suo Pu Chemical Co., Ltd. produces, and content is 1g/L.When dyeing, the temperature control of dye liquor is 130 DEG C, and temperature retention time is 35min.When dyeing, the speed of heating and cooling is controlled at 0.5 DEG C/min;
9) the fabric semi-finished product that adopt reduction cleaning liquid to dye modified polyester fiber yarn to high temperature carry out reduction cleaning, reduction cleaning liquid used is the aqueous solution of the soda ash produced of sodium dithionite that in the bath of producing of Guangdong dolantin Chemical Co., Ltd., precious DXB-626 anti-creasing agent, Guangzhou Zhong Cheng Chemical Co., Ltd. are produced and dicyclo Chemical Co., Ltd. of Hubei Yingcheng City, wherein anti-creasing agent content is that 1g/L, hydrosulfurous acid sodium content are that 1g/L, soda ash content are 2g/L, and when reduction cleaning, temperature control is that 95 DEG C, temperature retention time control are 20min;
10) aqueous solution of reduction cleaning liquid is bled off then intake and carry out heat to the desired water level of bath raio and wash, intensification heat is washed, and temperature control is that 98 DEG C, temperature retention time control are 20min; Heat is washed Hou Shui and is bled off and enter cold water to the desired water level of bath raio again, allows fabric in cylinder, move cold wash 10min, for subsequent handling ready.
11) other fibers in fabric semi-finished product are dyeed again, select the dye liquor of REACTIVE DYES and the water-soluble formation of dying auxiliary agent to dye to the 120D viscose filament yarn in above formed fabric semi-finished product and the cotton fiber in J32S20/80SUPERCOOL/ silk/cotton blended yarn.REACTIVE DYES is one group of REACTIVE DYES that dyestuff eight factories in Shanghai produce, the component of REACTIVE DYES is: weight is the reactive brilliant red M-3BE of fabric blank weight 0.275% to be dyed, and weight is that active yellow M-3RE, the weight of fabric blank weight 1.26% to be dyed is that the reactive black KN-B three of fabric blank weight 0.43% to be dyed mixes; Selected color additive comprises chelated dispersants, anti-creasing agent, in dye liquor, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is that 1g/L, anti-creasing agent are the refined suitable sliding NF that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.By above-mentioned REACTIVE DYES and auxiliary agent is water-soluble and stir at normal temperatures with dyestuff mixer after pour the attached cylinder of dyestuff into, and then the stirring that adds water is further diluted evenly, under normal temperature state, gradation is squeezed into cylinder body by the attached cylinder of dyestuff, dyestuff and additive feeding time thereof are controlled within 20min and complete, and meanwhile allow cloth running at normal temperature 20min in dye liquor.After fabric band dye liquor is even, start gradation and add the short auxiliary agent glauber salt that dyes at dye liquor normal temperature, glauber salt is that dicyclo Chemical Co., Ltd. of Hubei Yingcheng City produces, content is: 70g/L, glauber salt directly adds attached cylinder, after stirring under thin up normal temperature, cylinder body is evenly squeezed in gradation, and feed time is controlled within 30min and completes.Finally in the time of normal temperature, add color-fixing agent substitute alkali, substitute alkali is that Zhejiang development of evil in febrile disease Chemical Co., Ltd. produces, content is: 3.2g/L, add at twice, and each feed time is controlled at 20min, after directly adding the attached cylinder thin up of dyestuff to stir, slowly squeeze into cylinder body, after all feeding in raw material, start slowly to heat up, speed is controlled at 0.5~1 DEG C/min, starts insulation while heating to 60 DEG C, insulation cuts that doing checks colors chases after look after 45min, until color reaches confirmed color sample;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling, slowly add cold water cooling to cylinder body, when cooling, discharge water, cooling rate is controlled at 1 DEG C/min, while being down to 40 DEG C of water temperatures, stops adding cold water directly to discharge water.Discharge water finish after enter pickling under a cylinder water normal temperature by the desired water level of bath raio again, main purpose be in and cloth cover on residual alkali, the sour agent of pickling be Jiangsu Suo Pu Chemical Co., Ltd. produce acetic acid, content is 3g/L;
13) then fabric semi-finished product are soaped and cold wash again, while wherein soaping, to after the water discharge of normal temperature pickling, enter a cylinder water by bath raio water level again, add soaping agent by the attached cylinder of dyestuff, soaping agent is the mixing of detergent and two kinds of auxiliary agents of chelated dispersants, and wherein detergent is that hundred million Chemical Co., Ltd.'s detergents 209 are opened up in Nantong, and content is 2g/L, chelated dispersants is the elegant auspicious ARSK that Shanghai Argus Fine Chemical Co., Ltd. produces, and content is 1g/L.Reinforced time, slowly heat up, heating rate is controlled at 1 DEG C/min, heat and be incubated 10min after 98 DEG C, then slowly add cold water cooling, rate of temperature fall is controlled at 1 DEG C/min, water temperature discharges water while being down to 40 DEG C and enters a cylinder water-cooled after clean again and wash, and after cold wash, enters a cylinder water again by the desired water of bath raio;
14) then to hydrophilic softener on clean fabric semi-finished product and hydrophily consistent lubricant essence.Fabric semi-finished product after not cleaning cylinder, and directly adding content is the acetic acid of 0.8g/L, circulation immersion 15min under normal temperature.Add again hydrophilic softening agent and hydrophily consistent lubricant essence, circulation immersion 25min under normal temperature.Described hydrophilic softening agent is the super fluffy super durable hydrophilic softener DP-9992 that Zhangjiagang Debao Chemical Co., Ltd. produces, hydrophilic softening agent consumption is 0.5% of fabric blank weight to be dyed, described hydrophily consistent lubricant essence is the production hydrophily consistent lubricant essence RS of Hua Weixing Chemical Co., Ltd. of Huizhou City, and the consumption of hydrophily consistent lubricant essence is 4% of fabric blank weight to be dyed;
15) the fabric semi-finished product of first-class hydrophilic softener and hydrophily consistent lubricant essence are dried; To napper plucking on the fabric semi-finished product of drying, the principle that plucking is followed is gently to draw while just having started first pass plucking, and then, by time intensification, plucking number of times is advisable for 4~6 times, select 4~6 online continuous plucking operations of napper, plucking effect requirements is length and uniform and smooth good hand touch;
16) the fabric semi-finished product of plucking having been got well carry out multiple sizing, 160 DEG C of multiple setting temperatures, and speed of a motor vehicle 20m/min, overfeeding cloth amount is 40%, obtains moisture absorption heating quick-drying moisturizing thermal fabric light base;
17) gained fabric light base is examined entirely to rolling warehouse-in.
Gained fabric send National Knitting Product Quality Supervision Inspection Center by embodiment 1 identical standard, properties to be detected, and result shows below:
1. insulation rate 32.58%, be up to state standards >=30% requirement.
2. 6.8 DEG C of the highest intensification of moisture absorption heating values, exceed national textile industry standard >=requirement of 4.0 DEG C.
3. on average 3.7 DEG C of intensification values of moisture absorption heating, reach national textile industry standard >=requirement of 3.0 DEG C.
4. water absorption rate 326%, be up to state standards >=200% requirement.
5. drip 0.5 second diffusion time, be up to state standards≤requirement of 3 seconds.
6. measure wicking height 183mm, the requirement of be up to state standards >=100mm.

Claims (14)

1. a moisture absorption heating quick-drying moisturizing thermal fabric, is characterized in that: it is formed by the first yarn, the second yarn, the 3rd yarn and the braiding of the 4th yarn, wherein:
The first yarn is one or more regenerated celulose fibre type blended yarns that form with regenerated celulose fibre blending in fiber crops, wool or cashmere and cotton fiber or grows fine yarn or be regenerated cellulose staple fibre yarn for regenerated cellulose;
The second yarn is the modified polyester fiber yarn of noncircular cross section;
The 3rd yarn is the cotton fiber type blended yarn of one or both and cotton fiber blending in polyester staple fibers or polyacrylonitrile fibre or is cotton yarn;
The 4th yarn is polyurethane fiber yarn.
2. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1, is characterized in that: the modified polyester fiber yarn of described noncircular cross section is that cross section is the modified polyester fiber yarn in cross section, Y type cross section or ∞ type cross section.
3. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1 and 2, it is characterized in that: described fabric is the three-decker of skin, intermediate layer, nexine formation, described skin is made up of the first yarn and the braiding of the 4th yarn, described intermediate layer is made up of with the 4th yarn braiding the second yarn, and described nexine is made up of the second yarn, the 3rd yarn and the braiding of the 4th yarn.
4. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1 and 2, is characterized in that: in described regenerated celulose fibre type blended yarn, according to percentage by weight, regenerated celulose fibre accounts for 50~80%.
5. moisture absorption heating quick-drying moisturizing thermal fabric according to claim 1 and 2, is characterized in that: in described cotton fiber type blended yarn, according to percentage by weight, cotton fiber accounts for 60~90%.
6. a preparation method for moisture absorption heating quick-drying moisturizing thermal fabric described in claim 1, is characterized in that: it comprises the following steps successively:
1) select the first yarn, the second yarn, the 3rd yarn and the 4th yarn raw material according to designed fabric;
2) by raw material looming weaving, while weaving, be that the open-width sizing of later process is reserved and cutd open width line, obtain fabric blank;
3) by gained fabric blank, along cuing open, width line cuts open width and the storehouse that simultaneously entirely checks in;
4) pack by package debatching the fabric blank being up to the standards into cloth car, then meet Shu and become continuous shape;
5) the fabric blank that car load is connected to Shu carries out pre-setting, and pre-setting temperature is 170~200 DEG C, the speed of a motor vehicle 15~25m/min, and overfeeding cloth amount is 15~40%;
6) intake to dye vat according to fabric blank weight and the bath raio of joining cylinder, the fabric blank that pre-setting is good enters after cylinder, leftover of bolt of cloth cloth tail is stitched into continuously to the becket bridle shape of dye vat operation;
7) the good fabric blank that enters cylinder is carried out to dyeing and finishing pre-treatment and obtain fabric semi-finished product;
8) adopt dyeing liquor to dye to the modified polyester fiber yarn in non-round cross section in the good fabric semi-finished product of dyeing and finishing pre-treatment;
9) the fabric semi-finished product after adopting reduction cleaning liquid to dyeing carry out reduction cleaning, and when reduction cleaning, temperature control is that 85~100 DEG C, temperature retention time control are 15~30min;
10) fabric semi-finished product are carried out to heat and wash, it is that 85~98 DEG C, temperature retention time control are 10~20min that described heat is washed temperature control, after cleaning, then the cold wash 10~20min of intaking;
11) half-finished other fibers of fabric are dyeed again;
12) the fabric semi-finished product of dyeing are again carried out to cold wash and pickling;
13) fabric semi-finished product are soaped and cold wash again, until dyestuff loose colour is cleaned;
14) to hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence;
15) to carrying out plucking processing after the oven dry of fabric semi-finished product;
16) fabric semi-finished product are carried out to multiple sizing, obtain fabric light base, multiple setting temperature is 150~160 DEG C, and the speed of a motor vehicle is 15~25m/min, and overfeeding cloth amount is 25~50%;
17) gained fabric light base is examined entirely to rolling warehouse-in.
7. the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric according to claim 6, is characterized in that: described step 2) in, looming weaving method is:
The mode inlet wire that the first yarn and the 4th yarn adopt upper pin to go out full pin one side braiding forms the skin of fabric; The second yarn and the 4th yarn take lower pin one to go out half pin lopping braiding and upper pin one every a double knitting mode inlet wire braiding that goes out half pin tuck knitting every one, and the 3rd yarn adopts lower pin one to go out half pin one side inlet wire braiding every one; Wherein: on the second yarn and the 4th yarn, pin one goes out half pin tuck knitting part every one and forms the intermediate layer of fabric: under the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one is every a nexine that goes out half pin lopping knitted parts and jointly form fabric; Or:
The mode inlet wire that the first yarn and the 4th yarn adopt lower pin to go out full pin one side braiding forms the skin of fabric; The second yarn and the 4th yarn take pin one to go out half pin lopping braiding and lower pin one every a double knitting mode inlet wire braiding that goes out half pin tuck knitting every one, and the 3rd yarn adopts upper pin one to go out half pin one side inlet wire braiding every one; Wherein: under the second yarn and the 4th yarn, pin one goes out half pin tuck knitting part every one and forms the intermediate layer of fabric; On the one side inlet wire braiding of the 3rd yarn and the second yarn, the 4th yarn, pin one is every a nexine that goes out half pin lopping knitted parts and jointly form fabric.
8. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 6), bath raio is 1:5~15.
9. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 8), when dyeing, the temperature control of dyeing liquor is 110~130 DEG C, temperature retention time is 20~45min, and the speed control of dyeing liquor heating-cooling is 0.5~1 DEG C/min.
10. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 8), dyeing liquor is mixed by DISPERSE DYES and color additive, wherein color additive comprises that content is the chelated dispersants of 0.5~1.5g/L, content is the anti-creasing agent of 0.5~2g/L, content is the high temperature levelling agent of 0.5~1g/L, the acetic acid that content is 0.5~1g/L.
11. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: the mixed liquor that in described step 9), reduction cleaning liquid used is anti-creasing agent, sodium dithionite and soda ash solution, wherein anti-creasing agent content is that 1~2g/L, hydrosulfurous acid sodium content are that 0.5~1g/L, soda ash content are 0.5~2g/L.
12. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 13), while soaping, soaping agent used is the mixture of detergent and two kinds of auxiliary agents of chelated dispersants, in soaping agent, detergent content is 1~3g/L, and chelated dispersants content is 1~2g/L.
13. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 14), hydrophilic softener consumption is 0.5~2% of fabric blank weight to be dyed, and hydrophily consistent lubricant essence consumption is 3~5% of fabric blank weight to be dyed.
14. according to the preparation method of moisture absorption heating quick-drying moisturizing thermal fabric described in claim 6 or 7, it is characterized in that: in described step 14), before hydrophilic softener on fabric semi-finished product and upper hydrophily consistent lubricant essence, first fabric semi-finished product are carried out to pickling 10~20min.
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