CN103935801B - A kind of plastic pipe automatic winding equipment - Google Patents
A kind of plastic pipe automatic winding equipment Download PDFInfo
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- CN103935801B CN103935801B CN201410132840.3A CN201410132840A CN103935801B CN 103935801 B CN103935801 B CN 103935801B CN 201410132840 A CN201410132840 A CN 201410132840A CN 103935801 B CN103935801 B CN 103935801B
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Abstract
A kind of plastic pipe automatic winding equipment, it comprises mainframe, be arranged on the large arm of rotation on mainframe, comb mechanism, tension control mechanism, tubing shut-off mechanism, mobile caliper assembly, movable reel loading and unloading platform and reel conveying mechanism, the large arm of described rotation is driven by motor and transmission component, on the large arm of rotation, be symmetrical set two groups of reel assemblies, wherein one group of reel assembly is in rolling station, the plastic pipe being transmitted by production line body is through comb mechanism, after tension control mechanism, be wrapped on this reel assembly, another group reel assembly is in change of lap station, it and mobile caliper assembly, movable reel loading and unloading platform and reel conveying mechanism have coordinated change of lap operation, two groups of reel assemblies are realized rolling and change of lap Switch of working position under the large arm of rotation drives. the present invention has not only alleviated operator's labour intensity, and has shortened the plastic pipe rolling time, thereby has improved the operating efficiency of plastic pipe production line.
Description
Technical field
The present invention relates to a kind of winding plastic pipe equipment, especially a kind of winding plastic pipe equipment of whole-course automation control, belongs to device of plastic processing technical field.
Background technology
The rolling operation of plastic pipe is to affect one of critical process of plastic tube product line efficiency, in the wrapup procedure of plastic pipe, not only to strictly control the length and the tensile force that are wrapped in tubing on reel, but also will ensure ride comfort and the continuity of change of lap operation.
Application number is that 200810055330.5 Chinese patent discloses a kind of automatic taking machine for winding plastic pipe, its formation comprises main engine bed, is arranged on the large arm of rotation, comb mechanism and tension control mechanism on main engine bed, on the large arm of rotation, be arranged with two reels and two reel drive motors, two reel drive motors are in transmission connection with two reels respectively. This patent of invention adopts two reels structural design in configuration driven sources respectively, and when having overcome two reels and sharing a drive source, reel supports and the defect such as docking facilities complex structure, has reduced the quantity of parts, and the reliability that equipment is used obviously improves. But the winding plastic pipe machine that this patented technology scheme is related, in the time that operating, change of lap need manually unload after the reel of full volume, again by a blank coil dish clamping to rotation large arm spool spindle on, this pattern exists large, the ineffective disadvantage of labor intensity of operating staff, also very easily causes the damage of colliding with of parts simultaneously.
Summary of the invention
The object of the invention is to the drawback for prior art, the plastic pipe automatic winding equipment that a kind of change of lap process is smooth-going in order, automaticity is high, can reduce operator's labour intensity, increase work efficiency is provided.
Problem of the present invention realizes with following technical proposals:
A kind of plastic pipe automatic winding equipment, it comprises mainframe, be arranged on the large arm of rotation on mainframe, comb mechanism, tension control mechanism, tubing shut-off mechanism, mobile caliper assembly, movable reel loading and unloading platform and reel conveying mechanism, the large arm of described rotation is driven by motor and transmission component, on the large arm of rotation, be symmetrical set two groups of reel assemblies, wherein one group of reel assembly is in rolling station, the plastic pipe being transmitted by production line body is through comb mechanism, after tension control mechanism, be wrapped on this reel assembly, another group reel assembly is in change of lap station, it and mobile caliper assembly, movable reel loading and unloading platform and reel conveying mechanism have coordinated change of lap operation, two groups of reel assemblies are realized rolling and change of lap Switch of working position under the large arm of rotation drives.
Above-mentioned plastic pipe automatic winding equipment, described reel assembly comprises drive part and clamping part, reel is arranged between drive part and clamping part, described drive part is made up of reel driver element, the first block plate, the first top and alignment pin, the motor of described reel driver element is fixed on the large arm of rotation, it drives the first block plate rotation with the chain kind of drive, on described the first block plate, fixedly mount the first top and alignment pin, described the first top axis and with the dead in line of reel, described alignment pin mates with the locating hole on reel.
Above-mentioned plastic pipe automatic winding equipment, described clamping part comprises the second block plate, second top, the second top Connection Block and the second top driving cylinder, described the second top being fixed on the second block plate, it is by the telescopic arm assembling of the second top Connection Block and the second top driving cylinder, and described the second top driving cylinder is fixed on the large arm of rotation.
Above-mentioned plastic pipe automatic winding equipment, described mobile caliper assembly comprises that clamp move horizontally cylinder, clamp lift cylinder and caliper body, described clamp move horizontally cylinder, clamp lift cylinder is arranged on the back timber of mainframe, described caliper body is provided with clamping cylinder and claw, and described claw mates with spool spindle core.
Above-mentioned plastic pipe automatic winding equipment, described movable reel loading and unloading platform comprises reel loading and unloading stage translation cylinder, translation guide rail, reel loading and unloading platform upset cylinder and reel loading and unloading playscript with stage directions body, described reel loading and unloading stage translation cylinder is fixed on the bottom of mainframe, the fixing assembling of its telescopic arm and workbench body, described workbench body bottom is provided with the slide block equipped with translation guide rail, on workbench body table top, be provided with reel positioning component, described translation guide rail is fixed on mainframe bottom.
Above-mentioned plastic pipe automatic winding equipment, described reel positioning component comprises upset clamping plate and clamping cylinder, described upset clamping plate comprises the two parts that are symmetrically arranged, they are all hinged with clamping cylinder telescopic arm, and described clamping cylinder is fixed on below the table top of reel loading and unloading playscript with stage directions body.
Above-mentioned plastic pipe automatic winding equipment, described reel conveying mechanism and reel loading and unloading platform are arranged vertically, and it is by carrying motor to drive conveyer belt to realize the automatic transport of reel.
Above-mentioned plastic pipe automatic winding equipment, described tubing shut-off mechanism is arranged on the upper and lower end face of the large arm of rotation, and it mates with reel assembly.
The present invention respectively forms mechanism action by the control of PLC system, and its course of work is:
When the plastic pipe being wound around on the reel in rolling station reaches after certain length, rotating large arm is driven and is realized 180 ° of spaces and overturn by motor and transmission component, complete the Switch of working position of two reels, shut-off mechanism cuts off plastic pipe simultaneously, and blank coil reel carries out rolling operation at rolling station;
The reel of full volume is after change of lap station, the telescopic arm of reel loading and unloading stage translation cylinder is retracted, reel loading and unloading playscript with stage directions body moves to the reel below of full volume, the reel clamping part of full volume is unclamped under the second top driving cylinder drives, the reel of full volume is fallen on the table top of reel loading and unloading playscript with stage directions body, then reel loading and unloading stage translation Telescopic-cylinder arm stretches out, reel loading and unloading playscript with stage directions body shifts out after change of lap station, reel loading and unloading platform upset Telescopic-cylinder arm is retracted, the table top of reel loading and unloading playscript with stage directions body flips an angle clockwise, the reel of full volume tumbles assigned address along reel loading and unloading playscript with stage directions body table top,
Reel loading and unloading platform upset Telescopic-cylinder arm stretches out, reel loading and unloading playscript with stage directions body table top turn to horizontal level counterclockwise, clamp move horizontally cylinder action simultaneously, drive caliper body to be moved horizontally to reel conveying mechanism place, drive and move down by clamp lift cylinder, clamping cylinder drives claw that reel is picked up, and caliper body return is transported to reel on the table top of reel loading and unloading playscript with stage directions body; The clamping cylinder telescopic arm of reel loading and unloading playscript with stage directions body upper drum positioning component is retracted, two upset clamping plates are by reel clamping and positioning, reel loading and unloading stage translation Telescopic-cylinder arm is retracted, movable reel loading and unloading platform transports reel to change of lap station, reel clamping part holds out against reel under the second top driving cylinder drives, simultaneously reel drive part drives rotation of reel, is coordinated and realizes rotation of reel with reel by the first top and alignment pin, so far completes reel change of lap and operates.
From the above course of work, the present invention has the advantages that change of lap process is smooth-going in order, automaticity is high, it has not only alleviated operator's labour intensity, and shorten the plastic pipe rolling time, the damage of colliding with of the parts of having avoided artificial unloading to cause, thereby the operating efficiency that has improved plastic pipe production line, has reduced production cost.
Brief description of the drawings
Below in conjunction with accompanying drawing, the invention will be further described.
Fig. 1 is front view of the present invention;
Fig. 2 is A-A cross-sectional view in Fig. 1;
Fig. 3 is B place structure enlarged drawing in Fig. 2;
Fig. 4 is C place structure enlarged drawing in Fig. 2;
Fig. 5 is top view of the present invention;
Fig. 6 is side view of the present invention;
Fig. 7 is movable reel loading and unloading platform structural representation;
Fig. 8～Figure 13 is course of work schematic diagram of the present invention;
Figure 14 is D-D cross-sectional view in Figure 13.
In figure, each list of reference numerals is: 1, reel assembly, 1-1, reel driver element, 1-2, first is top, 1-3, alignment pin, 1-4, the first block plate, 1-5, second is top, 1-6, the second block plate, 1-7, the second top driving cylinder, 1-8, the second top Connection Block, 2, rotate large arm, 3, tubing shut-off mechanism, 4, mainframe, 5, comb mechanism, 6, plastic pipe, 7, tension control mechanism, 8, motor and transmission component, 9, reel loading and unloading stage translation cylinder, 10, translation guide rail, 11, reel loading and unloading platform upset cylinder, 12, reel loading and unloading playscript with stage directions body, 12-1, slide block, 12-2, clamping cylinder, 12-3, upset clamping plate, 13, reel, 14, mobile caliper assembly, 14-1, clamp move horizontally cylinder, 14-2, clamp lift cylinder, 14-3, caliper body, 15, reel conveying mechanism, 15-1, carry motor, 15-2, conveyer belt.
Detailed description of the invention
Referring to Fig. 1, Fig. 5, Fig. 6, the present invention includes mainframe 4, be arranged on the large arm 2 of rotation on mainframe, comb mechanism 5, tension control mechanism 7, tubing shut-off mechanism 3, mobile caliper assembly 14, movable reel loading and unloading platform and reel conveying mechanism 15, the large arm 2 of described rotation is driven by motor and transmission component 8, on the large arm 2 of rotation, be symmetrical set two groups of reel assemblies 1, wherein one group of reel assembly is in rolling station, the plastic pipe 6 being transmitted by production line body is through comb mechanism 5, after tension control mechanism 7, be wrapped on this reel assembly, another group reel assembly is in change of lap station, it and mobile caliper assembly 14, movable reel loading and unloading platform and reel conveying mechanism 15 have coordinated change of lap operation, two groups of reel assemblies 1 are realized rolling and change of lap Switch of working position under the large arm 2 of rotation drives.
Referring to Fig. 2, Fig. 3, Fig. 4, reel assembly 1 of the present invention comprises drive part and clamping part, reel 13 is arranged between drive part and clamping part, described drive part is by reel driver element 1-1, the first block plate 1-4, the first top 1-2 and alignment pin 1-3 composition, the motor of described reel driver element 1-1 is fixed on the large arm of rotation, it drives the first block plate 1-4 rotation with the chain kind of drive, described the first block plate 1-4 upper fixed installation the first top 1-2 and alignment pin 1-3, described the first top 1-2 axis and with reel 13 deads in line, described alignment pin 1-3 mates with the locating hole on reel 13, described clamping part comprises the second block plate 1-6, the second top 1-5, the second top Connection Block 1-8 and the second top driving cylinder 1-7, described the second top 1-5 is fixed on the second block plate 1-6, it is by the telescopic arm assembling of the second top Connection Block 1-8 and the second top driving cylinder 1-7, and described the second top driving cylinder 1-7 is fixed on the large arm 2 of rotation.
Referring to Fig. 1, Fig. 6, mobile caliper assembly 14 of the present invention comprises that clamp move horizontally cylinder 14-1, clamp lift cylinder 14-2 and caliper body 14-3, described clamp move horizontally cylinder 14-1, clamp lift cylinder 14-2 is arranged on the back timber of mainframe 4, described caliper body 14-3 is provided with clamping cylinder and claw, and described claw mates with the axle core of reel 13.
Referring to Fig. 1, Fig. 5, Fig. 7, movable reel loading and unloading platform of the present invention comprises reel loading and unloading stage translation cylinder 9, translation guide rail 10, reel loading and unloading platform upset cylinder 11 and reel loading and unloading playscript with stage directions body 12, described reel loading and unloading stage translation cylinder 9 is fixed on the bottom of mainframe 4, its telescopic arm and the fixing assembling of workbench body 12, described workbench body 12 bottoms are provided with the slide block 12-1 equipped with translation guide rail, on workbench body table top, be provided with reel positioning component, described translation guide rail 10 is fixed on mainframe 4 bottoms; Described reel positioning component comprises upset clamping plate 12-3 and clamping cylinder 12-2, described upset clamping plate 12-3 comprises the two parts that are symmetrically arranged, they are all hinged with the telescopic arm of clamping cylinder 12-2, and described clamping cylinder 12-2 is fixed on below the table top of reel loading and unloading playscript with stage directions body 12.
Referring to Fig. 5, Fig. 6, reel conveying mechanism 15 of the present invention is arranged vertically with reel loading and unloading platform, and it is by carrying motor 15-1 to drive conveyer belt 15-2 to realize the automatic transport of reel 13.
Referring to Fig. 1, tubing shut-off mechanism 3 of the present invention is arranged on the upper and lower end face of the large arm 2 of rotation, and it mates with reel assembly 1.
Referring to Fig. 8～Figure 14, the course of work of the present invention is:
When the plastic pipe 6 being wound around on the reel in rolling station reaches after certain length, rotating large arm 2 is driven and is realized 180 ° of spaces and overturn by motor and transmission component 8, complete the Switch of working position of two reels, shut-off mechanism 3 cuts off plastic pipe 6 simultaneously, and blank coil reel carries out rolling operation (as shown in Figure 8) at rolling station, the reel of full volume is after change of lap station, the telescopic arm of reel loading and unloading stage translation cylinder 9 is retracted, reel loading and unloading playscript with stage directions body 12 moves to the reel below of full volume, the reel clamping part of full volume is unclamped under the second top driving cylinder 1-7 drives, expiring the reel of rolling up falls on the table top of reel loading and unloading playscript with stage directions body 12 (as shown in Figure 9), then reel loading and unloading stage translation cylinder 9 telescopic arms stretch out, reel loading and unloading playscript with stage directions body 12 shifts out after change of lap station, reel loading and unloading platform upset cylinder 11 telescopic arms are retracted, the table top of reel loading and unloading playscript with stage directions body 12 flips an angle clockwise, the reel of full volume tumbles assigned address (as shown in Figure 10) along reel loading and unloading playscript with stage directions body 12 table tops.
Reel loading and unloading platform upset cylinder 11 telescopic arms stretch out, reel loading and unloading playscript with stage directions body 12 table tops turn to horizontal level counterclockwise, clamp move horizontally cylinder 14-1 action simultaneously, drive caliper body to be moved horizontally to reel conveying mechanism 15 places, drive and move down by clamp lift cylinder 14-2, clamping cylinder drives claw that reel 13 is picked up to (as shown in Figure 11), and caliper body 14-3 return is transported to reel 13 on the table top of reel loading and unloading playscript with stage directions body 12.
The clamping cylinder 12-2 telescopic arm of reel loading and unloading playscript with stage directions body 12 upper drum positioning components is retracted, two upset clamping plate 12-3 are by reel 13 clamping and positioning (as shown in Figure 12), reel loading and unloading stage translation cylinder 9 telescopic arms are retracted, movable reel loading and unloading platform transports reel 13 to change of lap station, reel clamping part holds out against reel 13 under the second top driving cylinder 1-7 drives, reel drive part drives reel 13 to rotate simultaneously, coordinate and realize rotation of reel with reel 13 by the first top 1-2 and alignment pin 1-3, so far completing reel change of lap operates (as accompanying drawing 13, shown in 14).
Claims (7)
1. a plastic pipe automatic winding equipment, it is characterized in that, it comprises mainframe (4), be arranged on the large arm of rotation (2) on mainframe, comb mechanism (5), tension control mechanism (7), tubing shut-off mechanism (3), mobile caliper assembly (14), movable reel loading and unloading platform and reel conveying mechanism (15), the large arm of described rotation (2) is driven by motor and transmission component (8), on the large arm of rotation (2), be symmetrical set two groups of reel assemblies (1), wherein one group of reel assembly is in rolling station, the plastic pipe (6) being transmitted by production line body is through comb mechanism (5), after tension control mechanism (7), be wrapped on this reel assembly, another group reel assembly is in change of lap station, it and mobile caliper assembly (14), movable reel loading and unloading platform and reel conveying mechanism (15) have coordinated change of lap operation, two groups of reel assemblies (1) are realized rolling and change of lap Switch of working position under the large arm of rotation (2) drives,
Described reel assembly (1) comprises drive part and clamping part, reel (13) is arranged between drive part and clamping part, described drive part is by reel driver element (1-1), the first block plate (1-4), first top (1-2) and alignment pin (1-3) composition, the motor of described reel driver element (1-1) is fixed on the large arm of rotation, it drives the first block plate (1-4) rotation with the chain kind of drive, described the first block plate (1-4) upper fixed installation first top (1-2) and alignment pin (1-3), described the first top (1-2) axis and with reel (13) dead in line, described alignment pin (1-3) mates with the locating hole on reel (13).
2. a kind of plastic pipe automatic winding equipment according to claim 1, it is characterized in that, described clamping part comprises the second block plate (1-6), second top (1-5), the second top Connection Block (1-8) and the second top driving cylinder (1-7), described second top (1-5) is fixed on the second block plate (1-6), it is the telescopic arm assembling with the second top driving cylinder (1-7) by the second top Connection Block (1-8), and described the second top driving cylinder (1-7) is fixed on the large arm of rotation (2).
3. a kind of plastic pipe automatic winding equipment according to claim 2, it is characterized in that, described mobile caliper assembly (14) comprises that clamp move horizontally cylinder (14-1), clamp lift cylinder (14-2) and caliper body (14-3), described clamp move horizontally cylinder (14-1), clamp lift cylinder (14-2) is arranged on the back timber of mainframe (4), described caliper body (14-3) is provided with clamping cylinder and claw, and described claw mates with the axle core of reel (13).
4. a kind of plastic pipe automatic winding equipment according to claim 3, it is characterized in that, described movable reel loading and unloading platform comprises reel loading and unloading stage translation cylinder (9), translation guide rail (10), reel loading and unloading platform upset cylinder (11) and reel loading and unloading playscript with stage directions body (12), described reel loading and unloading stage translation cylinder (9) is fixed on the bottom of mainframe (4), the fixing assembling of its telescopic arm and workbench body (12), described workbench body (12) bottom is provided with the slide block equipped with translation guide rail (12-1), on workbench body table top, be provided with reel positioning component, described translation guide rail (10) is fixed on mainframe (4) bottom.
5. a kind of plastic pipe automatic winding equipment according to claim 4, it is characterized in that, described reel positioning component comprises upset clamping plate (12-3) and clamping cylinder (12-2), described upset clamping plate (12-3) comprises the two parts that are symmetrically arranged, they are all hinged with the telescopic arm of clamping cylinder (12-2), and described clamping cylinder (12-2) is fixed on below the table top of reel loading and unloading playscript with stage directions body (12).
6. a kind of plastic pipe automatic winding equipment according to claim 5, it is characterized in that, described reel conveying mechanism (15) is arranged vertically with reel loading and unloading platform, and it is by carrying motor (15-1) to drive conveyer belt (15-2) to realize the automatic transport of reel (13).
7. a kind of plastic pipe automatic winding equipment according to claim 6, is characterized in that, described tubing shut-off mechanism (3) is arranged on the upper and lower end face of the large arm of rotation (2), and it mates with reel assembly (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410132840.3A CN103935801B (en) | 2014-04-03 | 2014-04-03 | A kind of plastic pipe automatic winding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410132840.3A CN103935801B (en) | 2014-04-03 | 2014-04-03 | A kind of plastic pipe automatic winding equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103935801A CN103935801A (en) | 2014-07-23 |
| CN103935801B true CN103935801B (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410132840.3A Expired - Fee Related CN103935801B (en) | 2014-04-03 | 2014-04-03 | A kind of plastic pipe automatic winding equipment |
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| CN (1) | CN103935801B (en) |
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| CN104692170B (en) * | 2014-12-31 | 2017-02-22 | 东莞市堡翔精密机械有限公司 | Full-automatic hose winding machine |
| CN105151859B (en) * | 2015-08-25 | 2018-02-02 | 山西南娄新瑞科技有限公司 | Amorphous band high-speed and continuous devices for taking-up |
| CN106395465B (en) * | 2016-12-05 | 2018-08-21 | 新乐华宝塑料机械有限公司 | A kind of plastic film batches machine with unloading film roll device |
| CN106744085A (en) * | 2016-12-09 | 2017-05-31 | 青岛卡沃斯智能制造有限公司 | A kind of sebific duct glassine paper Intelligent copying wind |
| CN107010484B (en) * | 2017-05-15 | 2023-04-07 | 深圳市沃尔核材股份有限公司 | Automatic fixing and winding device for winding head |
| CN108560476A (en) * | 2018-02-06 | 2018-09-21 | 中国水利水电第十二工程局有限公司 | A kind of geotextiles reeling-up reeling-out device and equipment |
| CN108792771A (en) * | 2018-06-20 | 2018-11-13 | 南京汇龙橡胶制品有限公司 | A kind of defeated unreeling machine of rubber tube |
| CN109616312A (en) * | 2018-11-28 | 2019-04-12 | 厦门匠欣自动化设备有限公司 | A kind of three axis spooling equipments |
| CN112193885A (en) * | 2020-09-27 | 2021-01-08 | 湖南润华新材料有限公司 | Regular winding device for fire-fighting water pipe |
| CN113211758A (en) * | 2021-04-20 | 2021-08-06 | 瑞安市松山机械有限公司 | Bag making machine for high continuous rolling bags |
| CN113928834B (en) * | 2021-10-21 | 2023-03-14 | 湘潭大学 | Clamping device of square cabin overturning machine |
| CN116573200B (en) * | 2023-07-10 | 2023-09-15 | 魏县垚顺新型节能建材有限公司 | Regenerated brick blank packing apparatus |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2649547Y (en) * | 2003-05-13 | 2004-10-20 | 武志远 | Automatic taking-up machine |
| CN100595117C (en) * | 2003-12-01 | 2010-03-24 | 赛鲁迪公司 | Reel changer and method for carrying out a flying reel change |
| DE102004004759B4 (en) * | 2004-01-30 | 2006-03-09 | Koenig & Bauer Ag | Drive for a reel changer |
| CN101134539B (en) * | 2007-10-09 | 2011-01-12 | 浙江双友物流器械股份有限公司 | Rolling mechanism of automatic roll cutter |
| CN101301971B (en) * | 2008-07-04 | 2012-05-09 | 武志生 | Full-automatic winding machine for winding plastic pipe |
| CN203246930U (en) * | 2013-05-19 | 2013-10-23 | 李金光 | Automatic material-cutting roller collecting and roller changing unloading device for film casting machine |
| CN203820127U (en) * | 2014-04-03 | 2014-09-10 | 武志生 | Automatic winding equipment applicable to plastic pipe production |
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2014
- 2014-04-03 CN CN201410132840.3A patent/CN103935801B/en not_active Expired - Fee Related
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| CN103935801A (en) | 2014-07-23 |
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