CN103871279A - 一种焊工演练及工艺评价装置 - Google Patents
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Abstract
本发明提供一种焊工演练及工艺评价装置，包括演练装置、图像采集装置、电流电压检测装置、数据处理装置、视频播放装置，演练装置包括焊工实训平台以及设置在焊工培训平台上的图像采集装置，图像采集装置与数据处理装置连接，电流电压检测装置包括电流检测装置、电压监测装置，焊工实训平台中的焊接电源的输出电路串联电流检测装置、并联所述电压监测装置，电流检测装置和电压检测装置的信号输出端通过信号电缆连接至所述数据处理装置的输入端，数据处理装置的输出端与视频播放装置相连接。本发明的有益效果是：培训内容充分利用多媒体展示和处理，使培训演练落到实处，做到过程可回溯、极大提高了预案培训和演练的实际意义。
Description
技术领域
本发明属于焊工培训领域，尤其是涉及一种焊工演练及工艺评价装置
背景技术
目前预案培训和演练主要依靠实战演练，预案培训和演练的工具基本没有，而且在实战演练过程中，存在预案培训和演练过程的记录效果不好、可视化效果差的问题。因此，开发一种有效的预案培训和演练的装置是十分必要的。
发明内容
本发明要解决的问题是提供一种焊工演练及工艺评价装置，尤其适合需实时反馈教学实践情况的培训。
为解决上述技术问题，本发明采用的技术方案是：一种焊工演练及工艺评价装置，包括演练装置、图像采集装置、电流电压检测装置、数据处理装置、视频播放装置，所述演练装置包括焊工实训平台以及设置在焊工培训平台上的所述图像采集装置，所述图像采集装置与所述数据处理装置连接，所述电流电压检测装置包括电流检测装置、电压监测装置，所述焊工实训平台中的焊接电源的输出电路串联所述电流检测装置、并联所述电压监测装置，所述电流检测装置和所述电压检测装置的信号输出端通过信号电缆连接至所述数据处理装置的输入端，所述数据处理装置的输出端与所述视频播放装置相连接。
所述电流检测装置包括电流传感器、电流信号调理器、电流信号采集板，所述电流传感器的输出端与所述电流信号调理器的输入端相连接，所述电流信号调理器的输出端与所述电流信号采集板的输入端相连接。
所述电压检测装置包括依次相连接的电压传感器、低通滤波器、A/D转换器。
所述数据处理装置为工业计算机。
所述图像采集装置为摄像机。
所述视频播放装置由显示器组成，所述显示器的数量至少为两个。
本发明的有益效果是：培训内容充分利用多媒体展示和处理，使培训演练落到实处，做到过程可回溯、极大提高了预案培训和演练的实际意义，
在焊接过程中对焊接电流和电压进行在线检测，可在培训中对焊工的实际焊接操作水平和焊接质量进行评价，还可进行焊接工艺分析和工艺评定，保证焊工焊接培训和实际施工质量。同时，对技术培训提供充分的依据。
附图说明
图1是本发明的示意图
具体实施方式
如图1所示，本发明一种焊工演练及工艺评价装置，包括演练装置、图像采集装置、电流电压检测装置、数据处理装置、视频播放装置，所述演练装置包括焊工实训平台，所述图像采集装置为摄像机，所述图像采集装置与所述数据处理装置连接，所述数据处理装置为工业计算机，所述摄像机设置于所述焊工实训平台上且与所述工业计算机相连接。
所述电流电压检测装置包括电流检测装置、电压监测装置，所述电流检测装置包括电流传感器、电流信号调理器、电流信号采集板，所述电流传感器的输出端与所述电流信号调理器的输入端相连接，所述电流信号调理器的输出端与所述电流信号采集板的输入端相连接。所述电压检测装置包括依次相连接的电压传感器、低通滤波器、A/D转换器。所述焊工实训平台中的焊接电源的输出电路串联所述电流检测装置、并联所述电压监测装置，所述电流检测装置和所述电压检测装置的信号输出端通过信号电缆连接至工业计算机的输入端，所述数据处理装置的输出端与所述视频播放装置相连接。所述视频播放装置由显示器组成，所述显示器的数量至少为两个。
焊工培训平台可以模拟生产现场位置，可以从水平、垂直、任意角度进行焊接，让新员工从手法上和技能上快速提升。
摄像机将焊工培训过程中的动态焊接细节拍摄下来，所述视频播放装置采用多屏对比技术，可以对焊工培训中的焊接细节实时校正，帮助他们快速的调整焊接姿态，从而达到理想的教学效果。由工业计算机根据电流检测装置、电压检测装置收集到的数据进行分析计算，得到电流电压-焊接时间曲线对焊工操作水平和焊接质量进行评价。
本实例的工作过程：使用时，被培训者在焊工培训平台上作业，摄像机拍下焊工作业过程，通过多屏对比技术由视屏播放装置播放出来，同时，电流检测装置、电压检测装置将数据信息传送到工业计算机，工业计算机根据相关数据进行计算，
以上对本发明的一个实施例进行了详细说明，所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。
Claims (6)
1.一种焊工演练及工艺评价装置，其特征在于：包括演练装置、图像采集装置、电流电压检测装置、数据处理装置、视频播放装置，所述演练装置包括焊工实训平台以及设置在焊工培训平台上的所述图像采集装置，所述图像采集装置与所述数据处理装置连接，所述电流电压检测装置包括电流检测装置、电压监测装置，所述焊工实训平台中的焊接电源的输出电路串联所述电流检测装置、并联所述电压监测装置，所述电流检测装置和所述电压检测装置的信号输出端通过信号电缆连接至所述数据处理装置的输入端，所述数据处理装置的输出端与所述视频播放装置相连接。
2.根据权利要求1所述的焊工演练及工艺评价装置，其特征在于：所述电流检测装置包括电流传感器、电流信号调理器、电流信号采集板，所述电流传感器的输出端与所述电流信号调理器的输入端相连接，所述电流信号调理器的输出端与所述电流信号采集板的输入端相连接。
3.根据权利要求1所述的焊工演练及工艺评价装置，其特征在于：所述电压检测装置包括依次相连接的电压传感器、低通滤波器、A/D转换器。
4.根据权利要求1所述的焊工演练及工艺评价装置，其特征在于：所述数据处理装置为工业计算机。
5.根据权利要求1所述的焊工演练及工艺评价装置，其特征在于：所述图像采集装置为摄像机。
6.根据权利要求1所述的焊工演练及工艺评价装置，其特征在于：所述视频播放装置由显示器组成，所述显示器的数量至少为两个。
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