CN103833332B - Manufacturing method of ceramic polished tile vividly imitating natural jade texture - Google Patents
Manufacturing method of ceramic polished tile vividly imitating natural jade texture Download PDFInfo
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- CN103833332B CN103833332B CN201410013095.0A CN201410013095A CN103833332B CN 103833332 B CN103833332 B CN 103833332B CN 201410013095 A CN201410013095 A CN 201410013095A CN 103833332 B CN103833332 B CN 103833332B
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Abstract
A manufacturing method of a ceramic polished tile vividly imitating natural jade texture. The ceramic polished tile comprises a base layer and a surface layer, and the manufacturing method comprises the steps of: material selection, formula adjustment, material preparation, ball milling, iron removal, sieving to remove impurities, slurry aging, slurry color checking, powder preparation, powder micronization, arrangement of the powder in a material distribution device according to process parameters, compression moulding, drying, high temperature sintering, semi-finished product stabilizing treatment, polishing, sorting, packaging, and warehousing. The base layer comprises the following main raw materials by weight: 46-69% of potassium sodium stone powder; 5-10% of medium-temperature porcelain sand; 10-15% of washing mud; 5-10% of high-temperature porcelain sand; 10-15% of ball clay; 0.5-2.0% of ceramic pigments; 0.5-2.0% of sodium metasilicate pentahydrate. The surface layer is a highly-transparent material. A 3D powder stereoscopic stacking technology procedure is added between the powder micronization procedure and the compression moulding procedure.
Description
Technical field
The present invention relates to a kind of manufacture method of ceramic polished brick, particularly a kind of manufacture method of ceramic polished brick of imitation natural jade skin texture true to nature.
Background technology
China is the Production of Ceramics big country in the world, be not only household china and decorative ceramics product, and the output of construction sanitary ceramic all ranks first.
Ceramic polished brick is most popular kind in building decoration, and along with continuing of building decoration upsurge, the design of ceramic polished brick has incorporated more artistic elements and scientific and technological content day by day increases.
Ceramic polished brick from the room space relating to kitchen, toilet, balcony and metope in parlor, and due to the cost performance of ceramic polished brick, makes it enable in public scene the significant proportion more accounting for ceramic tile in the decorative applications of people.For meeting the higher demand of the consumer group, ceramic tile Developmental Engineer play the imagination and creativity that they enrich, and various quality, the ceramic tile of different-style is constantly developed, and enterprise is shown one's talent in market competition.
At present, ceramic polished brick is produced and is generally adopted secondary material distributing Technology, but due to the restriction of technology level, appointed condition and starting material, product on market is almost stereotyped, seriously, pattern is simple for pattern and the homogeneity of quality effect, and color and luster is dull and not high with the similarity degree of lithotome.
Along with the fast development of economy and improving constantly of people's living standard, human consumer starts there are requirements at the higher level to the decorative effect of indoor environment, the color and luster that human consumer prefers polished tile is abundanter, and pattern is more generous and naturally true to nature, and texture is nobler, gorgeous as the Nature jade.
Summary of the invention
The object of the invention is to the defect overcoming prior art, provide a kind of smooth in appearance beautiful, jade skin texture nature true to nature, texture is gentle penetrating, and pattern color and luster is abundant many, the manufacture method of the ceramic polished brick that whole structure is naturally luxurious.
Object of the present invention is achieved through the following technical solutions:
A manufacture method for the ceramic polished brick of imitation natural jade skin texture true to nature, this ceramic polished brick comprises basic unit and top layer, and the technical process of this manufacture method comprises:
Formula → batching → ball milling → deironing → decon → the slurry that sieves of selecting materials → debug is old → and slurry color and luster proofreads → prepares powder → powder miniaturization → powder and be arranged in apparatus for distributing → compression moulding → drying → high temperature by processing parameter and burn till → work in-process stabilization treatment → polishing → sorting → packaging → warehouse-in;
The weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5 ~ 10% mud washing 10 ~ 15% pate dure sand 5 ~ 10% ball clay 10 ~ 15% ceramic pigment 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.5 ~ 2.0% in potassium sodium stone flour 46 ~ 69%;
Described top layer is high-clarity material, and the weight percent of this high-clarity material main raw material is:
Water mill transparent potassium sodium stone flour 70 ~ 82% calcination of talc 2 ~ 6% washing black mud 5 ~ 15% water-washed kaoline 5 ~ 15% ball clay 5 ~ 15% ceramic pigment 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.2% ~ 1% sodium cellulose glycolate (CMC) 0.1 ~ 0.5%;
3D powder stereo stocking technology operation is set up between powder miniaturization operation and compression moulding operation in the technical process of described manufacture method;
The cloth pressing process of described 3D powder stereo stocking technology, utilizes the 3D imaging software of computer, carries out pre-treatment to the pattern skin texture of natural high value jade, simulate the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6 ~ 12 meters at one, the special high elasticity sponge belt of ring-type of wide 1.2 ~ 2.4 meters carries out 3D solid pattern engraving by hand, make it to present the 3D pattern needed for the natural high value jade diagenesis accumulation of simulation;
Controlling powder by automatic electronic computer and carry out 3D stereo stocking on sponge belt, forming through being transferred to the framed compacting of press.
3D powder stereo stocking technology in described manufacture method, distributing technique comprises:
Powder is broken → and arrange the powder stereo stocking → simulation jade diagenesis moulding on the powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper to generate the → framed funnel and base material of the powder carry cloth → compression moulding for the second time that will type have been made with lid feed appliance by technical data requirements.
In described ball milling operation, slurry biodiversity per-cent is: base-material 32 ~ 36%, high-clarity material 30% ~ 34%.
In described powder miniaturization operation, powder fineness (250 mesh screen residue) weight percent is: base-material 0.8 ~ 1.4%, and high-clarity material is 0.2 ~ 0.7%.
In described powder miniaturization operation, powder biodiversity per-cent is: base-material 7.0 ~ 8.5%, high-clarity material 5.5 ~ 7.0%.
Described forming pressure: 230 ~ 320bar.
Described drying temperature: 150 ~ 250 DEG C, drying cycle: 50 ~ 70min.
Described firing temperature: 1180 ~ 1250 DEG C.
Describedly fire the cycle: 50 ~ 90min.
Following effect can have been obtained after the present invention adopts technique scheme:
1, creative.The ceramic polished brick of the natural high value jade skin texture of the imitation true to nature in the present invention is selected and is selected process through multiple working procedure, high potassium/sodium content, the high-quality raw material of low-activity, burn through high forged, and apply 3D powder stereo stocking technology, the diagenesis skin texture of broken close grain and natural high value jade, exquisiteness is abundant and natural, beautiful in colour, texture is penetrating gentle and soft.Both people are given to product to the wonderful dream such as peaceful, quiet, safety, environmental protection, meet again the pursuit of human consumer to natural high value jade, the decoration grade of General Promotion indoor and effect; Product has wear-resisting simultaneously, anti-dirt-proof, and anti-soda acid corrodes, and low water absorption, the green of low-activity, safety, advocates physicochemical performance characteristics, thus is subject to the welcome of the numerous consumer groups.
2, energy-saving and cost-reducing.The present invention is for reaching natural high value jade skin texture and texture, employ the high-clarity formula powder of high potassium, sodium content in a large number, achieve the working condition that starting material Ball-milling Time is partially short, within 15 hours that are consumed time by common flour pellet, be reduced to 9 hours in (by standard 18 tons of balls), can save energy 40%; And due to potassium, the sodium content of formula high, firing temperature is reduced 20 ~ 50 DEG C than common powder, reduces the consumption of fuel, reach certain consumption reduction effect, about can save energy 5 ~ 10%.
3D powder stereo stocking technology can needed for distributing technique, each accurate pre-control of powder amount arrives, and relative to the problem such as clout, leakage material of distributing technique, obtains and more effectively solves, the waste rate of powder, close to zero, decreases the pollution of powder to environment and also saves cost.
3, health environment-friendly.The product that the present invention manufactures is under the prerequisite of texture ensureing treatment effect, and the strict introducing controlling radiological materials, guarantees the standard of the category-A green building material meeting GB (GB2001-6566).
The product that the present invention manufactures, selected high-quality raw material, through the calcining of the long tonnage press compacting of import, brick body density is very high, thus reaches hard wear resistant, antifouling property, anti-soda acid, low water absorption, high rupture strength, the quality products of the green of low-activity, safety, environmental protection, ensures that human consumer's is healthy.
The innovation distributing technique of 3D powder stereo stocking, present invention employs 3D powder stereo stocking technology, first utilize the 3D imaging software of computer, the pattern skin texture of natural high value jade is carried out pre-treatment, the diagenesis accumulation stereographic map that its magma generates jade can be simulated, 6 ~ 12 meters are reached accordingly again at one, ring-type engraving and the art processing carrying out 3D solid pattern manual on special high elasticity sponge belt of wide 1.2 ~ 2.4 meters, after obtaining the 3D pattern that can satisfy the demand, control powder by automatic electronic computer according to the technical data of setting to carry out simulating the 3D powder stereo stocking that natural high value jade generates skin texture on the 3D pattern of sponge belt.
The powder obtaining required moulding through 3D powder stereo stocking technology is transferred to the framed place of press through equipment and adds the compacting of one deck common binders again, can obtain to polished tile, the texture of natural high value jade being reappeared, jade pattern is natural and tripping, lines sharpness of border, beautiful in colour and texture is penetrating gentle.
4, bright and new beautiful, sense of touch is fine and smooth.The product of manufacture of the present invention is all through the superior minute surface sheet material thrown fine grinding after smart in the fitst water grinding tool of industry, and surface-brightening is as mirror, glittering and translucent, presents the magnificent mansion of natural high value jade, and sense of touch exquisiteness is soft.
5, product decoration is good.The product pattern clean mark that the present invention produces and abundant, beautiful in colour, texture is penetrating and gentle, and gradation sense is three-dimensional, and whole structure top grade is magnificent.And the product obscurity boundary that existing ordinary skill manufactures, pattern is fineless and smooth, unintelligible, and color dimness is dim, and texture is poor.
6, easy to use, easily arrange.The product of manufacture of the present invention has carried out surface micronano and has filled out old process, uses nano-equipment silicon materials repeatedly to tamp the minute aperture on polished tile surface.Thus spot cannot be infiltrated, antifouling property is strong, easy to clean, and due to brick body density high, the glossiness on brick surface is also high, in use low water suction, antifouling good, anti-aging, more easy to clean and maintenance.
7, durable.The product physical and chemical performance that the present invention manufactures is stablized, and the anti-intensity of holding of acid and alkali-resistance is high, very little by time environmental influence, can keep for a long time as new sensation, long service life.
8, applied widely.The natural high value jade effect of product imitation true to nature that the present invention manufactures, luicd and elegant free from vulgarity, natural, graceful and poised elegance, texture is penetrating gentle and fine and smooth, cater to the aesthetic pursuit of human consumer for jade, be applicable to any space of household paving, luxury clubhouse, star hotel, office building, the ground such as public space, in buildings, exterior wall etc.Also piece together by cutting, the techniques such as engraving simultaneously, space is showed more perfect, beautiful.Not by environment for use conditionality, various inner-outer wall and ground decoration can be widely used in.Economical and social benefit is remarkable.
9, market economy remarkable benefit.The product appearance that the present invention manufactures is beautiful and attractive in appearance, and texture is high-grade, and the advantage had due to himself can adapt to the high demand of society, and the anticipations of profit increase by 80% than common ceramic tile, and market economy benefit is obvious.
Accompanying drawing explanation
Fig. 1 is 3D powder stereo stocking technology distribution device local structure schematic diagram in the present invention.
Description of reference numerals
1, cloth bucket 2 wholly computer controlled, adjustable amplitude examination vibratory screening apparatus 3, sponge belt and 3D pattern 4, twisted pair line bar powder bucket 5, block hopper 6, block material integrated impact bucket 7, moulding transfer belt 8, movable glass supporting plate 9 with sharp mouth, scrape that thicknessing pressure roller 10, feed supplement roller bucket 11, lid feed appliance 12, funnel and base material 13, press are framed 14, press 15, semi arch plate.
Embodiment
Below in conjunction with specific embodiment, table 1 is described in further detail to the present invention
The ceramic polished brick of described imitation natural jade skin texture true to nature comprises basic unit and top layer, and the weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5 ~ 10% mud washing 10 ~ 15% pate dure sand 5 ~ 10% ball clay 10 ~ 15% ceramic pigment 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.5 ~ 2.0% in potassium sodium stone flour 46 ~ 69%.
The technical process of the manufacture method of the ceramic polished brick of described imitation natural jade skin texture true to nature comprises:
Select materials → formula adjusting → batching → ball milling → deironing → go sieve decon → slurry is old → slurry color and luster proofreads → fall to preparing powder → powder miniaturization → powder is arranged in apparatus for distributing → 3D powder stereo stocking technology application → compression moulding → drying → high-temperature calcination → work in-process stabilization treatment → polishing → sorting → pack → put in storage by processing parameter with broken powder machine by spraying;
Described top layer is high-clarity material, high-clarity material be preferred natural high-quality potassium felspar sand and albite as main starting material, by creative work, obtain texture penetrating gentle, the high and pure powder of white; The main raw material(s) weight percent of high-clarity basic components is:
Water mill transparent potassium albite in powder 70 ~ 82% calcination of talc 2 ~ 6% washing black mud 5 ~ 15% water-washed kaoline 5 ~ 15% ball clay 5 ~ 15% ceramic pigment: 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.2 ~ 1% sodium cellulose glycolate (CMC) 0.1 ~ 0.5%.
The cloth pressing process of described 3D powder stereo stocking technology, is the 3D imaging software utilizing computer, carries out pre-treatment to the pattern skin texture of natural high value jade, simulate the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6 ~ 12 meters at one, the special high elasticity sponge belt of ring-type of wide 1.2 ~ 2.4 meters carries out 3D solid pattern engraving by hand, make it to present the 3D pattern needed for the natural high value jade diagenesis accumulation of simulation;
Controlling powder by automatic electronic computer and carry out 3D stereo stocking on sponge belt, forming through being transferred to the framed compacting of press.
Distributing technique adopts 3D powder stereo stocking technology, and flow process is as follows:
Powder is broken → and arrange the powder stereo stocking → simulation jade diagenesis moulding on the powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper to generate the → framed funnel and base material of the powder carry cloth → compression moulding for the second time that will type have been made with lid feed appliance by technical data requirements.
The distribution device (locally) of 3D powder stereo stocking technology as shown in Figure 1.
In FIG, described 3D powder stereo stocking distributing technique flow process:
By the computer program controlled Systematical control cloth of equipment, powder is arranged in several cloth bucket wholly computer controlled 1 and block hopper 5 and twisted pair line bar hopper 4 by technical data requirement.
When movable glass plate 8, sponge belt and 3D pattern 3, and the moulding transfer belt 7 with sharp mouth starts with while the rotation of mutually adaptive speed or movement; Several cloth bucket wholly computer controlled 1 spreads powder thereon in the mode of stratiform lay-up by being set on sponge belt 3D pattern of processing parameter (see embodiment table 1), piles up 3D solid pattern, that is the diagenesis moulding of natural high value jade.
Make the protection of 3D stereo stocking powder through semi arch plate 15 of type, be transferred to the moulding transfer belt 7 of the band point mouth of counter-rotation accurately, while transfer belt 7 rotates, gorgeous for color two kinds of line powders evenly spill down through the sieve that shakes by twisted pair line bar hopper 4, and object is to generate two kinds of beautiful appearance and pattern line clearly; After having descended lines material, then the powder of block hopper 5 collects and carries out fall impact to the powder on the moulding transfer belt 7 of the sharp mouth of band by block material integrated impact bucket 6, make cloth quantity with the distribution of blocky, enrich cloth content thus make brick face pattern effect finer and smoother true to nature, pattern more details element.
Moulding transfer belt 7 with sharp mouth is last to be transferred to above movable glass supporting plate 8 by the moulding material of the above-mentioned operation of experience again, the powder scraped on thicknessing pressure roller 9 pairs of glass supporting plates 8 first carries out surface finish reparation, then by feed supplement roller bucket 10 carry out one deck (3 ~ 8mm) thickness powder mend fill out.
The object of filling out mended by powder is to prevent the open-bottom bubble defect after polishing and the use problem solving cloth surplus, to reach environmental protection and to save energy and reduce the cost.Finally come the correct position of lid feed appliance 11 through the powder of the operation of all distributions, be delivered to press framed 13 by lid feed appliance 11, then carry out secondary material distributing by funnel and base material 12, finally use press 14 compression moulding.
3D powder stereo stocking technology is the brand-new Technology of one of Production of Ceramics, the advantage of this technique is to make the superficial makings of ceramic polished brick true to nature in natural high value jade effect, lines are obvious, pattern is abundant fine and smooth, the sense of color stratiform is strong, and stereoscopic sensation is true to nature and natural, overcomes common distributing technique and can not imitate lithotome complex texture or treatment of details is not in place to be difficult to solve texture inflexible, dim design, the shortcoming of color and luster muddiness.
Utilize 3D powder stereo stocking technology and apply high-clarity formula powder simultaneously, the surface energy of polished tile presents abundant, fine and smooth, the complicated pattern of natural high value jade, and texture is sparkling and crystal-clear penetrating, bright and clean gentle, reduction natural jade texture, grain effect is just like born, soft true to nature and fine and smooth.
Imitation natural jade ceramic polished brick performance true to nature through above-mentioned manufacturing process can reach: product water-intake rate mean value≤0.03%, monolithic value≤0.05%, glossiness >=85, fastness to rubbing 116 ~ 131, External Exposure Index 0.39, Outreach services 0.69, performance perameter ratio is better than common ceramic tile.
Other Processes and apparatus of the present invention can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art makes according to the present invention all falls among protection scope of the present invention.
Claims (9)
1. a manufacture method for the ceramic polished brick of imitation natural jade skin texture true to nature, this ceramic polished brick comprises basic unit and top layer, and the technical process of this manufacture method comprises:
Formula → batching → ball milling → deironing → decon → the slurry that sieves of selecting materials → debug is old → and slurry color and luster proofreads → prepares powder → powder miniaturization → powder and be arranged in apparatus for distributing → compression moulding → drying → high temperature by processing parameter and burn till → work in-process stabilization treatment → polishing → sorting → packaging → warehouse-in; It is characterized in that:
The weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5 ~ 10% mud washing 10 ~ 15% pate dure sand 5 ~ 10% ball clay 10 ~ 15% ceramic pigment 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.5 ~ 2.0% in potassium sodium stone flour 46 ~ 69%;
Described top layer is high-clarity material, and the weight percent of this high-clarity material main raw material is:
Water mill transparent potassium sodium stone flour 70 ~ 82% calcination of talc 2 ~ 6% washing black mud 5 ~ 15% water-washed kaoline 5 ~ 15% ball clay 5 ~ 15% ceramic pigment 0.5 ~ 2.0% metasilicate pentahydrate sodium 0.2% ~ 1% sodium cellulose glycolate 0.1 ~ 0.5%;
3D powder stereo stocking technology operation is set up between powder miniaturization operation and compression moulding operation in the technical process of described manufacture method;
The cloth pressing process of described 3D powder stereo stocking technology, utilizes the 3D imaging software of computer, carries out pre-treatment to the pattern skin texture of natural high value jade, simulate the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6 ~ 12 meters at one, the special high elasticity sponge belt of ring-type of wide 1.2 ~ 2.4 meters carries out 3D solid pattern engraving by hand, make it to present the 3D pattern needed for the natural high value jade diagenesis accumulation of simulation;
Controlling powder by automatic electronic computer and carry out 3D stereo stocking on sponge belt, forming through being transferred to the framed compacting of press.
2. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: the 3D powder stereo stocking technology distributing technique in described manufacture method comprises:
Powder is broken → and arrange the powder stereo stocking → simulation jade diagenesis moulding on the powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper to generate the → framed funnel and base material of the powder carry cloth → compression moulding for the second time that will type have been made with lid feed appliance by technical data requirements.
3. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: in described ball milling operation, slurry biodiversity per-cent is: base-material 32 ~ 36%, high-clarity material 30% ~ 34%.
4. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, it is characterized in that: in described powder miniaturization operation, to be the powder weight percent of 250 mesh screen residues be fineness: base-material 0.8 ~ 1.4%, high-clarity material 0.2 ~ 0.7%.
5. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: in described powder miniaturization operation, powder biodiversity per-cent is: base-material 7.0 ~ 8.5%, high-clarity material 5.5 ~ 7.0%.
6. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described forming pressure: 230 ~ 320bar.
7. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described drying temperature: 150 ~ 250 DEG C, drying cycle: 50 ~ 70min.
8. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described firing temperature: 1180 ~ 1250 DEG C.
9. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described in fire the cycle: 50 ~ 90min.
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| CN109384389A (en) * | 2018-10-15 | 2019-02-26 | 广东新润成陶瓷有限公司 | A kind of manufacturing method of Antique Imitation Tiles clear frit |
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| CN106630981A (en) * | 2016-12-06 | 2017-05-10 | 蒙娜丽莎集团股份有限公司 | High-simulation ceramic product and preparation method thereof |
| CN109333762A (en) * | 2018-10-11 | 2019-02-15 | 广东能强陶瓷有限公司 | A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile |
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| CN101634185A (en) * | 2009-05-31 | 2010-01-27 | 广东蒙娜丽莎陶瓷有限公司 | Large-sized ceramic tiles imitating jade quality and preparation method thereof |
| CN101613198B (en) * | 2009-07-27 | 2012-07-18 | 广东能强陶瓷有限公司 | Method for manufacturing natural-like stone ceramic tile with clear color and luster and boundary |
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